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ABB DCS 400, Manual

The ABB DCS 400 manual is a comprehensive guide designed for users of the DCS 400 product. This user-friendly manual offers detailed instructions and troubleshooting advice, ensuring optimal performance and safe usage of the product. Download the free DCS 400 manual at manualshive.com and make the most of your device.

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II K C-1

Appendix C - Quick Installation & Commissioning guide

➊

ENTER

MENU

RESET

LOC

REM

➋

DCS 400

Quick Installation & Commissioning Guide

Before Starting Installation

CHECK BOX CONTENTS: DCS 400, Manual, Mounting Template, Quick Inst. & Commissg. Guide

CHECK INSTALLATION SITE: See Manual

TOOLS NEEDED: Screwdriver, Torque wrench

FROM MOTOR NAMEPLATE: Armature Current Nominal, Armature Voltage Nominal, Field Current

Nominal, Field Voltage Nominal, Base Speed

Note!

 This Guide is only for settings basically parameters of a EMF controlled motor

Take into account the Safety instructions in the Manual chapter 5!

STOP !

ENSURE MAINS SUPPLY TO INSTALLATION IS OFF.

ENSURE MOTOR IS SUITABLE FOR USE WITH DCS 400.

Packing box lid contains wall 

mounting template.

Remove it from the box.

DCS 400 should ONLY be mounted vertically on a

smooth, solid surface, free from heat, damp and

condensation. 

Ensure minimum air flow gaps.

  

at the bottom:

  20

…

140A 

–

 100mm

180

…

820A 

–

 150mm

on top:  20

…

140A 

–

 150mm

180

…

820A 

–

 250mm

     

at the sides:

   20

…

260A 

–

   5mm

315

…

820A 

–

 10mm

Position DCS 400 onto fixings and securely tighten in

all four corners.

Note!

 Lift DCS 400 by its chassis and not by its cover.

Cover

Chassis

3

➍

➎

6

X8

11

0

23

456

7

8

9

12

34

56

78

1

234

5

12

34

56

789

12

12

34

X98

 

X2

 Analogue In/Out

X3

 Encoder

X4

 Digital In

X5

 Digital Out

TxD

RxD

X10

12

12

34

X1

 Tacho

  Electr. 

supply

115...230V ~

Danger !  Safety instructions

must be followed 

SDCS-CON-3

 Power part 

20...550A

C1

U1

V

1

W

1

D1

ENTER

MENU

RESET

LOC

REM

115/230V ~

Fan

M

230...500V ~

OFF

ENTER

MENU

RESET

LOC

REM

X8

11

0

23

4

567

89

12

34

567

8

1

2

3

4

5

12

34

5

678

9

12

12

34

X98

 

X2

X3

X4

X5

 

TxD

RxD

X10

12

12

34

X1

Danger !  Safety instructions

must be followed 

SDCS-CON-3

C1

U1

V

1

W

1

D1

STOP !

CHECK THE INSULATIONS OF MOTOR AND MAINS AND MOTOR CABLES

MOTOR AND MAINS CONNECTION

-

Connect the motor cable for armature to the

terminal block marked C1 and D1.

-

Connect the motor cable for field to the termi-

nal block marked X10:1 / 2.

-

Connect the mains cable to the terminal

block marked U1 V1 W1.

-

Connect power supply for electronic to the

terminal block marked X98:3 / 4.

-

Connect power supply for fan on

the top of the DCS 400.

ANALOGUE AND DIGITAL I / O CONNECTION

Strip off the insulation from all signal cables i.e.

tacho or encoder cable and other analogue and

digital input / output cable.

Connect the screen to earthing plate of DCS

400.

Ensure proper Earthings.

DCS 400 does not carry internal fusing.

NOTE!

Please ensure correct fuses are installed at the supply.

STOP !

CHECK that starting the motor does not cause any danger. If there is a risk of

damage to the driven equipment in case of incorrect rotation direction of the motor, it is

recommended having the driven equipment disengaged when first start is performed.

Summary of Contents for DCS 400

Page 1: ...II K 1 1 DCS Thyristor power converter for DC drive systems 20 to 1000 A 9 to 522 kW Manual DCS 400 ...

Page 2: ...plication Macros II K 4 4 4 3 Digital and analogue Inputs Outputs II K 4 22 4 4 Drive Logic II K 4 24 4 5 Regulator functions II K 4 27 4 6 Software Structure II K 4 42 4 7 Parameter list II K 4 44 5 Installation II K 5 1 5 1 Safety instructions II K 5 2 5 2 EMC Compliant Installation and Configuration for PDS II K 5 4 5 3 Connection Examples II K 5 17 6 Operating Instructions II K 6 1 6 1 Panel I...

Page 3: ...id commissioning The DCS 400 s small size brings substantial space savings to machine builders allowing them to integrate more accessories within the same space The compact design has been partly achieved by a fully integrated field exciter which includes the field fuse and choke Based on new IGBT technology used for the field exciter there is no need for a field voltage adaptation transformer to ...

Page 4: ...d controlling Torque current reference processing External torque limitation Current controlling Automatic field weakening Automatic optimization for armature circuit current field current speed controller EMF regulator flux adaptation Speed monitor On Off control logic Remote local operation Emergency stop Automatic phase sequence detection Motor overload detection Internal motor potentiometer fu...

Page 5: ...3 HJHQG 3 R Z H U 6 X S S O 7 K U L V W R U F R Q W U R O 3 7 R R O R U 3 R Q W U R O H O H F W U R Q L F V LHOG VXSSO 6 6 6 Q S X W V 2 X W S X W V 6HULDO LQWHUIDFHV optical fibre 1 G L J L W D O L Q R X W S X W 9 Q R J D O Y D Q L F L V R O D W L R Q Q D O R J X H R X W S X W E L W V L J Q D Q D O R J X H L Q S X W E L W V L J Q 5 H O D R X W S X W 9 L H O G F R Q W U R O R Q W U R O S D Q H O 6...

Page 6: ...e 1 m distance A1 55 dBA A2 55 dBA A3 60 dBA A4 66 70 dBA dependent on fan Compliance with standards The power converter modules and cubicles are designed for industrial applications Within the EU the components satisfy the requirements European guidelines shown in the table below Standards in North America In North America the system components satisfy the requirements as listed in the table belo...

Page 7: ...DCS401 0610 610 498 20 284 354 DCS401 0740 740 604 20 344 429 DCS401 0900 900 735 20 419 522 Table 2 2 2 DCS 401 unit table Size A1 A1 A1 A1 A1 A2 A2 A3 A3 A3 A4 A4 A4 Unit table DCS 401 2 quadrant converter DCS 402 4 quadrant converter DC voltage characteristic The DC voltage characteristics are calculated according to UVN rated supply voltage 3 phase Voltage tolerance 10 Table 2 2 4 Recommended ...

Page 8: ...S 401 0405 DCS 401 0500 DCS 401 0610 DCS 401 0740 DCS 401 0900 4 quadrant converter DCS 402 0025 DCS 402 0050 DCS 402 0075 DCS 402 0100 DCS 402 0140 DCS 402 0200 DCS 402 0260 DCS 402 0350 DCS 402 0450 DCS 402 0550 DCS 402 0680 DCS 402 0820 DCS 402 1000 Load cycles of driven machines Recommended Converter type ð 100 150 100 15 min 150 100 15 min 200 100 15 min DC I DC II DC III DC IV IDC I IDC II I...

Page 9: ...on During download sequence Alarm Fault 440V 368A 1500rpm 1500rpm OUTPUT MENU AUTO OFF LOC RUN The coupling to an overriding system PLC takes place over a serial interface with a fibre optic link to a field bus adapter Fieldbus Adapter Components plastic optical fibre field bus adaptor available Fieldbus adapters PROFIBUS AC 31 MODBUS MODBUS CAN BUS DeviceNet You will find more detailed informatio...

Page 10: ...e start up diagnosis maintenance and troubleshooting System configuration display offers an overview the system Drive control to be used for control of a selected drive Parameter programming to be used to process signals and parameters of the destination drive Trending monitors the feedback values of the destination drive Fault logger enables you to view the error memory Fig 2 4 2 Example for a St...

Page 11: ... 0065 DCS 401 0090 DCS 401 0125 DCS 402 0025 DCS 402 0050 DCS 402 0075 DCS 402 0100 DCS 402 0140 Module A2 DCS 401 0180 DCS 401 0230 DCS 402 0200 DCS 402 0260 Module A3 DCS 401 0315 DCS 401 0405 DCS 401 0500 DCS 402 0350 DCS 402 0450 DCS 402 0550 Dimensions in mm Fig 3 1 1 Dimension drawing A1 A2 A3 Module ...

Page 12: ...II K 3 2 Technical data Module A4 DCS 401 0610 DCS 401 0740 DCS 401 0900 DCS 402 0680 DCS 402 0820 DCS 402 1000 Dimensions in mm Fig 3 1 2 Dimension drawing A4 Module for M12 for M6 ...

Page 13: ...1 x 120 257 2 x 50 1 x 95 1 x 95 1 x 50 1 x 50 1 x 50 M10 25 DCS 401 0405 405 2 x 70 2 x 50 1 x 150 330 2 x 70 2 x 50 1 x 120 1 x 70 1 x 50 1 x 70 M10 25 DCS 401 0500 500 2 x 120 2 x 70 2 x 70 408 2 x 95 2 x 70 2 x 70 1 x 95 1 x 70 1 x 70 M10 25 DCS 401 0610 610 2 x 150 2 x 95 2 x 95 498 2 x 150 2 x 95 2 x 70 1 x 150 1 x 95 1 x 70 M12 50 DCS 401 0740 740 2 x 240 2 x 150 2 x 150 604 2 x 185 2 x 120...

Page 14: ...1 0 74 1 x 2 8 M6 6 DCS 401 0125 125 1 x 2 0 102 1 x 2 0 6 M6 6 DCS 401 0180 180 1 x 4 0 147 1 x 4 0 6 M10 25 DCS 401 0230 230 1 x 350 188 1 x 300 4 M10 25 DCS 401 0315 315 2 x 3 0 257 2 x 3 0 3 M10 25 DCS 401 0405 405 2 x 250 330 2 x 250 2 M10 25 DCS 401 0500 500 2 x 400 408 2 x 350 2 M10 25 DCS 401 0610 610 498 0 M12 50 DCS 401 0740 740 604 0 M12 50 DCS 401 0900 900 735 M12 50 DCS 402 0025 25 1 ...

Page 15: ...28 65 109 162 DCS402 0075 75 44 95 152 217 DCS402 0100 100 53 116 188 270 DCS402 0140 140 73 157 252 357 DCS402 0200 200 108 238 389 562 DCS402 0260 260 133 293 481 696 DCS402 0350 350 182 265 591 818 DCS402 0450 450 237 499 785 1096 DCS402 0550 550 262 573 933 1342 DCS402 0680 680 349 736 1160 1622 DCS402 0820 820 423 895 1416 1986 DCS402 1000 1000 522 1116 1786 2527 Table 3 3 1 DCS 400 Power los...

Page 16: ... Fan DCS 40x 0045 DCS 40x 0140 A1 2x CN2B2 1 DCS 40x 0180 DCS 40x 0260 A2 2x CN2B2 1 DCS 40x 0315 DCS 40x 0350 A3 2x CN2B2 1 DCS 40x 0405 DCS 40x 0550 A3 4x CN2B2 2 DCS 40x 0610 DCS 40x 0820 A4 1x W2E200 230 V 3 DCS 40x 0610 2 DCS 40x 0820 2 A4 1x W2E200 115 V 3 DCS 40x 0900 DCS 40x 1000 A4 1x W2E250 230 V 3 DCS 40x 0900 2 DCS 40x 1000 2 A4 1x W2E250 115 V 3 Fan type CN2B2 W2E200 W2E200 W2E250 W2E...

Page 17: ... standard RS232 serial communication channel It is a 9 pin D Sub female connector V800 is an integrated channel and can be used for Fieldbus Adapter by using optical fibre 1 2 1 2 3 10 11 12 1 3 4 2 X1 X2 X3 X4 X5 X8 S4 S2 S1 5 6 R115 X6 S5 X7 X12 X13 4 1 9 1 8 1 10 1 5 1 2 233 5 190 6 6 6 5 6 5 6 1 2 3 11 12 10 1 2 3 11 12 10 1 2 3 11 12 10 1 2 3 11 12 10 5 V 24 V 5 V 24 V 1 3 4 2 1 3 4 2 6 RS232...

Page 18: ...ition Remarks by 50 mA Software Current limit for all 4 outputs 160 mA total smoothing time 2 ms 20 0 20 mA by external 500 W resistor short circuit proof The terminal connectors X1 X5 are removable They cannot be interchanged Note Unless otherwise stated all signals are referenced to a 0 V potential On all PCBs this potential is firmly connected to the unit s casing by means of plating through at...

Page 19: ...ly Fuse data F100 F102 Bussmann KTK 15A 600V Output X98 1 2 DO5 Potential isolated by relay N O contact MOV element 275 V Contact rating AC 250 V 3 A DC 24 V 3 A or 115 230 V 0 3 A AC Supply voltage X98 3 4 Supply voltage 115 230 V AC Tolerence 15 10 Frequency 45 Hz 65 Hz Power consumption 120 VA Power loss 60 W Inrush current 20 A 10 A 20 ms Mains buffering min 30 ms X6 T24 T22 T26 T11 T15 T13 X1...

Page 20: ...rom 180 A to 550 A 0 3 A 20 A for armature converter mod for 610 A Power loss see chapter 3 3 Terminal X10 1 2 on SDCS PIN 3A Cross sectional area 4 mm Fig 3 7 2 Diagram of the field exciter unit Remark The DC link capacitor of the IGBT based field exciter serves as an overvoltage protection for the armature converter Overloading of the DC link capacitor is prevented by the connected motor field w...

Page 21: ...eld nection voltage range ULine V V 230 50 237 380 50 392 400 50 413 415 50 428 440 50 440 460 50 440 480 50 440 500 50 440 For field weakening application do that check with nominal values and minimal values Both points of intersection have to be within the operating range Depend on the converter use the right diagram 6 A or 20 A e g DCS401 0045 Ue 310 V Ie 0 3 A è 6A diagram è ok Depend on the c...

Page 22: ...9 9 9 9 9 6 6 6 6 7 7 3 8 9 6 6 7 9 9 8 7 7 7 7 7 7 7 7 7 7 7 7 9 D F 7 0 6 0 1 0 1 9 D F 9 D F 0 9 D F 1 9 D F 2 1 9 5 7 5 0 2 8 2 1 7 5 2 2 5 3 2 5 1 7 5 2 5 1 7 5 2 5 R Q O X V H G I R U F R Q Y H U W H U V L H R Q O X V H G I R U F R Q Y H U W H U V L H R Q O X V H G I R U F R Q Y H U W H U V L H I 3 D Q H O ...

Page 23: ...6 6 7 9 9 8 7 7 7 7 7 7 7 7 7 7 7 7 9 D F 7 0 6 0 1 0 1 9 D F 9 D F 0 9 D F 1 9 D F 9 9 9 9 9 9 R Q O X V H G I R U F R Q Y H U W H U V L H R Q O X V H G I R U F R Q Y H U W H U V L H R Q O X V H G I R U F R Q Y H U W H U V L H 1 7 5 2 5 2 1 9 5 7 5 0 2 8 2 1 7 5 2 2 5 3 2 5 1 7 5 2 5 I 3 D Q H O ...

Page 24: ...II K 3 14 Technical data ...

Page 25: ...ger Read Clear the last 16 Faults or Alarms Factory Settings Reset all parameters to fac tory values default values Copy to Panel Parameter uploading from drive to control panel Copy to Drive Parameter downloading from control panel to drive Long Short Par List Some parameter visible in visible Panel Lock Lock the control panel for maloperation LCD Contrast Contrast of cotrol panel dis play Commis...

Page 26: ...ction of Rotation only for speed con trolled drive Mot Pot Incr 9 10 Motor Potentiometer Increment to in crease speed ref Mot Pot Decr 9 11 Motor Potentiometer Decrement to de crease speed ref Macros are pre programmed parameter sets During start up the drive can be configured easily without changing individual parame ters The functions of all inputs and outputs and of allocations in the control s...

Page 27: ...g Running Zero Speed Speed Level 1 Running Running DO3 Assign 6 13 Zero Speed Fault Fault Fault At Setpoint Speed Level 2 Field Rev Act Zero Speed DO4 Assign 6 14 Flt or Alarm Zero Speed Zero Speed Zero Speed Flt or Alarm Flt or Alarm Flt or Alarm Flt or Alarm DO5 Assign 6 15 Main Cont On Main Cont On Main Cont On Main Cont On Main Cont On Main Cont On Main Cont On Main Cont On MSW Bit11 Ass 6 22 ...

Page 28: ...he drive via 1 digital input Jogging via 1 digital input Speed reference via analog input Reversal of rotational direction via 1 digital in put Motor potentiometer function via 2 digital in puts Selection of speed reference or motor pot via 1 digital input 2 digital inputs for emergency stop and fault acknowledgement Macro 5 Jogging Drive switch on switch off and enable via 2 di gital inputs Speed...

Page 29: ...II K 4 5 Overview of Software ...

Page 30: ... DI1 Jog 2 DI2 START DI8 Drive is ON DI7 1 0 0 0 Drive is STOPped Current controller disabled 1 0 0 Drive STARTed via DI1 speed reference parameter 5 13 x 1 0 Drive STARTed via DI2 speed reference parameter 5 14 x x 1 Drive STARTed via START command DI8 speed reference via analog input AI1 Parameter settings shaded areas are set by macro all others are set during commissioning 1 Motor Settings 2 O...

Page 31: ... X2 PE SHF DG D N D P SH XM IT REC ERRO R 24V 0V SH 3 X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 A A B B Z Z 0 V US Control board Converter module Field exciter unit the polarities are shown for motor operation optical the connection of the fan depends on t...

Page 32: ...via DI7 and DI8 DI7 DI8 Drive is STARTed DI1 1 0 0 Man Speed Speed reference via analog input AI1 1 0 Const Speed Fixed speed 1 speed can be defined in parameter 5 13 Ramp 5 19 5 20 x 1 Const Speed Fixed speed 2 speed can be defined in parameter 5 14 Ramp 5 19 5 20 Parameter settings shaded areas are set by macro all others are set during commissioning 1 Motor Settings 2 Operation Mode 3 Armature ...

Page 33: ... N D P X1 X2 PE SHF DG D N D P SH XM IT REC ERRO R 24V 0V SH 3 X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 A A B B Z Z 0 V US DCS 400 PAN Control board Converter module Field exciter unit the polarities are shown for motor operation optical the connection of...

Page 34: ...O1 6 11 Ready for On Elektronics powered up no fault signals present DO2 6 12 Running Current controller enabled DO3 6 13 Fault signal Converter tripped DO4 6 14 Zero speed signal Motor at standstill DO5 6 15 Main contactor on Controlled by START command DI1 AI1 5 01 Speed reference Hand AI2 5 26 Speed reference Auto from PLC AO1 6 05 Speed actual AO2 6 08 Armature current actual Parameter setting...

Page 35: ...G D N D P SH XM IT REC ERRO R 24V 0V SH 3 X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 A A B B Z Z 0 V US DCS 400 PAN Control board Converter module Field exciter unit the polarities are shown for motor operation optical the connection of the fan depends on t...

Page 36: ...5 Main contactor on Controlled by START command DI1 AI1 5 01 Speed reference AO1 6 05 Speed actual AO2 6 08 Armature current actual Parameter settings shaded areas are set by macro all others are set during commissioning 1 Motor Settings 2 Operation Mode 3 Armature 5 Speed Controller 6 Input Output 1 01 Arm Cur Nom 2 01 Macro Select Hand MotPot 3 04 Arm Cur Max 5 01 Speed Ref Sel AI1 6 01 AI1 Scal...

Page 37: ... P X1 X2 PE SHF DG D N D P SH XM IT REC ERRO R 24V 0V SH 3 X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 A A B B Z Z 0 V US DCS 400 PAN Control board Converter module Field exciter unit the polarities are shown for motor operation optical the connection of the...

Page 38: ...reference parameter 5 13 x 1 0 Drive STARTed via DI2 speed reference parameter 5 14 x x 1 Drive STARTed via START command DI8 speed reference via analog input AI1 Parameter settings shaded areas are set by macro all others are set during commissioning 1 Motor Settings 2 Operation Mode 3 Armature 5 Speed Controller 6 Input Output 1 01 Arm Cur Nom 2 01 Macro Select Jogging 3 04 Arm Cur Max 5 01 Spee...

Page 39: ... XM IT REC ERRO R 24V 0V SH 3 X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 A A B B Z Z 0 V US DCS 400 PAN Control board Converter module Field exciter unit the polarities are shown for motor operation optical the connection of the fan depends on the module ty...

Page 40: ...d DI7 AO1 6 05 Speed actual AO2 6 08 Armature voltage actual Parameter settings shaded areas are set by macro all others are set during commissioning 1 Motor Settings 2 Operation Mode 3 Armature 5 Speed Controller 6 Input Output 1 01 Arm Cur Nom 2 01 Macro Select Motor Pot 3 04 Arm Cur Max 5 01 Speed Ref Sel Const Zero 6 01 AI1 Scale 100 1 02 Arm Volt Nom 2 02 Cmd Location Terminals 3 07 Torque Li...

Page 41: ... SH XM IT REC ERRO R 24V 0V SH 3 X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 A A B B Z Z 0 V US DCS 400 PAN Control board Converter module Field exciter unit the polarities are shown for motor operation optical the connection of the fan depends on the module...

Page 42: ...md Location Terminals 3 07 Torque Lim Pos 5 02 Speed Meas Mode 6 02 AI1 Scale 0 1 03 Field Cur Nom 2 03 Stop Mode 3 08 Torque Lim Neg 5 03 Encoder Inc 6 03 AI2 Scale 100 1 04 Field Volt Nom 2 04 Eme Stop Mode 3 14 Cur Contr Mode Speed Contr 5 09 Accel Ramp 6 04 AI2 Scale 0 1 05 Base Speed 3 15 Torque Ref Sel AI2 5 10 Decel Ramp 6 05 AO1 Assign Speed Act 1 06 Max Speed 3 17 Stall Torque 5 11 Eme St...

Page 43: ... 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 A A B B Z Z 0 V US K3 K2 K3 K2 DCS 400 PAN F7 1 2 Control board Converter module Field exciter unit the polarities are shown for motor operation optical the connection of the fan depends on the module type and on the supply voltage Power supply F...

Page 44: ...4 6 14 Group fault signal Common signal for all faults or alarms DO5 6 15 Main contactor on Controlled by ON command DI7 AI1 3 15 Torque reference AO1 6 05 Speed actual AO2 6 08 Torque actual Parameter settings shaded areas are set by macro all others are set during commissioning 1 Motor Settings 2 Operation Mode 3 Armature 5 Speed Controller 6 Input Output 1 01 Arm Cur Nom 2 01 Macro Select Torqu...

Page 45: ... X1 X2 PE SHF DG D N D P SH XM IT REC ERRO R 24V 0V SH 3 X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 A A B B Z Z 0 V US DCS 400 PAN Control board Converter module Field exciter unit the polarities are shown for motor operation optical the connection of the f...

Page 46: ... macro changes Using the parameter AOx Mode 6 06 6 09 you can choose between unipolar 0 10V or bipolar 10V 0V 10V output The parameters AOx Scale 100 6 07 6 10 define which voltage level corresponds to 100 actual val ue E g A 200 armature current is required in a drive These 200 can be represented maximally by 10V According to a simple formula 10V 200 x 100 AOx Scale shall be set to 5 00V 100 arma...

Page 47: ...ed refer ence actual values only 20000 are used all other reference actual values are scaled to 4095 If tacho feedback is used the nominal speed value is scaled to 80 of full resolution A speed measure ment up to 125 of nominal speed is possible The accuracy is 0 06 related to nominal speed Fig 4 3 1 Comparison regarding the accuracy between the different control modes M DCS 400 COM M AO AI DCS 40...

Page 48: ...e drive is running braking or has already come to a standstill Other behaviour during switching on and off Switching off modes other than the default setting can be selected with Stop Mode 2 03 If Stop Mode 2 03 Torque Lim the internal speed reference is set to 0 rpm and speed controller brakes the drive along the torque and or current limit This requires the balancing of the speed controller befo...

Page 49: ... coasting without control The coast command COAST is executed internally with the highest prior ity and has the same effect as emergency stop if Eme Stop Mode 2 04 Coast is set Neither the ON nor the RUN command is effective in this phase Only upon reaching the minimum speed can the drive be restarted with the rising edges of the ON and the RUN command Field heating The field heating starts 10 s a...

Page 50: ...rt up even after the electronics supply has been switched on 2 Possible circuitry Sincetherequisiteedgescan be generated by means of a RdyOnsignalwhentheelec tronics supply is switched on or after a reset following a fault Stop Mode 2 03 and Eme Stop Mode 2 04 can not be used however Danger Acknowledgementoffaults occurring will switch on the drive directly Switch off the drive via 6723 and 2 comm...

Page 51: ... the permissible mains voltage fluctuations Soft networks cause fewer disturbances in the drive Drives operating in regenerative mode are better protected against shoot through This means that fuse tripping and thyristor destruction are largely prevented theappropriatemainsundervoltagedetectionfunc tion is selected and activated by the automatic detection feature of a 2Q 4Q drive no parameter sett...

Page 52: ...Application 4 Q Armature Voltage Nominal 420 V with default settings Net Underv Trip 1 10 0 2 Q application Unet V F09 Fault level V A02 Alarm level V UDC V UDC max V 230 207 217 270 285 380 353 370 460 471 400 360 378 470 496 415 376 395 490 514 440 399 419 520 545 460 414 435 540 570 480 437 459 570 595 500 460 483 600 619 4 Q application Unet V F09 Fault level V A02 Alarm level V UDC V UDC max ...

Page 53: ...trigger level the drive restarts automatically After this time elapsed and the mains voltage did not return to a voltage level higher than the trigger level the drive stops operation and fault F09 is displayed Auto Reclosing is not possible in this case Auto Reclosing is prevented if Net Fail Time 0 0sec is set In this case the drive will always stop operation with fault message F09 displayed if m...

Page 54: ...al 3 02 x Ra 3 13 390V 217 A x 0 23 W Uaactual 3 03 440 V EMFactual 3 20 390 V Under no load condition at full speed Uaactual 3 03 EMFactual 3 20 Iaactual 3 02 x Ra 3 13 390 V 0 A x 0 23 W Uaactual 3 03 EMFactual 3 20 390 V Because of the EMF based controller the drive uses Automatic Field Weakening as soon as the nomi nal EMF is reached to achieve full speed But that s only possible intachoorenco...

Page 55: ...iting Within the speed range betweenCurLimSpeed 1 12 andMaxSpeed 1 06 the permissible armature current Cur Arm Max 3 04 is reduced to IaLim as a function of speed according to the following formula IaLim Arm Cur Max Cur Lim Speed Speed Act n P Base Speed Max Speed Cur Lim Speed speed dependent current limiting IaLim effective 1 05 1 06 1 12 4 5 4 Overtemperature Protection Converter DCS400 is equi...

Page 56: ...nd capabilities of the drive components motor and power converter and must be covered by the plan ning work Second current limitation The motor s maximum armature current is limited by the Arm Cur Max 3 04 parameter This absolute limitation is always active Under this a second current limitation function Arm Cur Lim 2 3 24 switched on and off by a binary signal can be activat ed in the Curr Lim 2 ...

Page 57: ...ns are effective as defined by parameter Stop and Emergency Stop switchs the drive over to speed controlled and works as defined by param eter Stop Mode 2 03 and Eme Stop Mode 2 04 3 Cur Contr Drive is current controlled Use the reference selected in Torque Ref Sel 3 15 as the current reference disregarding the flux During this mode current or torque limitaions are effective as defined by paramete...

Page 58: ...3 23 Armature Current 1 01 Act 3 02 Power Act 3 21 Armature Voltage 1 02 Act 3 03 Field Current 1 03 Act 4 02 n XUUHQW RQWUROOHG armature control range field weakening range Base Speed 1 05 Max Speed 1 06 4 Speed Torque Depend on application in speed control mode a pre control of torque is required to have the drive more dynamic The torque reference is selected in Torque Ref Sel 3 15 Torque refere...

Page 59: ...red Parameter Arm Cur Nom 1 01 is the 100 value for the current All current depending values are related to this parameter The I2 t function is enabled if the parameters Over load Time 3 05 and Recovery Time 3 06 are set to a value higher than 0 seconds and the overcurrent in parameter Arm Cur Max 3 04 is set to a value higher than the Arm Cur Nom 1 01 The function is disabled if the parameter Ove...

Page 60: ...9 The character istic can be determined automatically by means of a service procedure in the parameter Contr Service 7 02 In the case of manual parameterization make sure that the parameter values are plausible i e the value in the parameter Field Cur 40 4 07 must be set to a value smaller than the value in Field Cur 70 4 08 its value in turn must be smaller than the value in Field Cur 90 4 09 Oth...

Page 61: ...message None Main contactor is switched Off After successful autotuning the following controller parameters are set Field Cur KP 4 03 Field current controller proportional gain Field Cur TI 4 04 Field current controller integral time constant EMF Reg KP 4 11 EMF controller proportional gain EMF Reg TI 4 12 EMF controller integral time constant If the autotuning procedure failed the alarm message A...

Page 62: ... On and motor will start turning The autotuning procedure is successfully finished if the panel displays the message None Main contactor is switched Off After successful autotuning the following controller parameters are set Field Cur 40 4 07 Field current for 40 flux Field Cur 70 4 08 Field current for 70 flux Field Cur 90 4 09 Field current for 90 flux If the autotuning procedure failed the alar...

Page 63: ... 3000 if the nominal speed is intended to be 3000 rpm Decimal values with decimal point are simply trans mitted as a number without decimal point but with all decimal digits In this case e g the parameter Field Cur Nom 1 03 will be set to 650 if the nominal field current is intended to be 6 50 A Parameters with other engineering units shall be treated in the same way Exception Selection parameters...

Page 64: ...QW At Set Point 0 At Set Point 0 Ramp In Act 1 56 of Max Speed 1 06 At Set Point Speed Act 5 05 Ramp In Act 5 33 Comp I1 I2 I1 I2 Signal Overtemp Mot Overtemp DCS in case of Alarm Signal Comm Fault If CmdLocation 2 02 Busthedrivewilltripincase of fault F20 Communication Fault and will stop in accordance to Comm Fault Mode 2 07 If Cmd Location 2 02 Makro depend or Terminals or Key only an alarm A11...

Page 65: ...y open NO contacts have to be assigned in parameter User Fault 9 05 or User Alarm 9 07 and normally closed NC contacts in User Fault Inv 9 06 or User Alarm Inv 9 08 User Alarm will be displayed at the operating panel DCS400PAN as External Alarm A12 and User Fault as an External Fault F22 The fault will trip the drive External Fault F22 or External Alarm A12 oc curs when switch is closing External ...

Page 66: ...ult Overtemp Mot Overtemp DCS Stalled Forward Revers Zero Speed Speed Lev1 Speed Lev2 Overspeed At Set Point Cur at Limit Cur Reduce Bridge 1 Bridge 2 ULYH RJLF DQG 6WDWXV 3URFHVVLQJ Cmd Location Stop Mode Eme Stop Mode Start Mode Comm Fault Mode Comm Fault Time DDCS Node Addr DDCS Baud Rate PTC Mode Main Ctrl Word Tool Ctrl Word Panel Ctrl Word Macro Ramp Ramp Flying start Ramp DO1 Assign DO2 Ass...

Page 67: ...set 4 1 Dataset 4 2 Dataset 4 3 Main Stat Word AO1 AO2 Fld Cur Act Power Act Torque Act XV V VWHP Fieldbus Adapter Module Tool Stat Word Panel Ctrl Word Panel Stat Word Fieldbus Panel Port PC Tool Panel Dataset 1 1 Dataset 1 2 Dataset 1 3 QWHUQDO SURFHVVLQJ Dataset 3 1 Dataset 3 2 Dataset 3 3 Main Ctrl Word Bus Main Ref Bus Aux Ref DO1 DO5 XV V VWHP 3 Fieldbus Adapter Module Tool Ctrl Word RQH RI ...

Page 68: ...Tacho Speed Act 6 06 AO1 Mode 7 06 Conv Nom Cur 8 06 Fieldbus Par 6 9 06 User Fault Inv 5 07 Speed Reg KP 6 07 AO1 Scale 100 7 07 Conv Nom Volt 8 07 Fieldbus Par 7 9 07 User Alarm 5 08 Speed Reg TI 6 08 AO2 Assign 7 08 Volatile Alarm 8 08 Fieldbus Par 8 9 08 User Alarm Inv 5 09 Accel Ramp 6 09 AO2 Mode 7 09 Fault Word 1 8 09 Fieldbus Par 9 9 09 Dir of Rotation 5 10 Decel Ramp 6 10 AO2 Scale 100 7 ...

Page 69: ... Speed Max Speed no Fieldweakening Base Speed Max Speed Fieldweakening 100 6500 100 rpm x 1 07 Signal Mains Volt Act Measured mains voltage in volts V 1 08 Signal Mains Freq Act Measured mains frequency in hertz Hz Long Parameter Menu 1 09 Arm Overv Trip Motor overvoltage tripping limit in related to the nominal motor voltage 1 02 20 150 130 1 10 Net Underv Trip Trip level for mains undervoltage T...

Page 70: ...se of mains under voltage the drive will switch off with a fault message 0 automatic restart of the drive if the mains voltage recovers within the set time Uline result of 1 10 0 0 10 0 0 0 s x 1 12 Cur Lim Speed Speed dependent current limitation From this speed value onward the armature current will be reduced to a proportional basis of 1 n Cur Lim Speed Max Speed no speed depend current limit C...

Page 71: ...e switch will be clo sed the drive starts and accelerate to a speed defined in parameter Fixed Speed 5 13 provided that Speed Ref Sel 5 01 Bus Main Ref When the switch will be opened and there are no longer com munication faults the command location switches back to Bus 0 3 0 Text x 2 03 Wizard Stop Mode Selection of the desired operating response to a Stop command controller blocking 0 Ramp Motor...

Page 72: ...ffective during Eme Stop Mode If a bridge is dis abled locked it s not possible to brake the drive by using Ramp or Torque Lim Use external wiring to make sure that bridges are enabled for braking down the drive if necessary External current torque limitation via analog input or serial communication doesn t have any effect to Eme Stop Mode Without serial communication Emergency Stop from terminal ...

Page 73: ... 0100 Jog 1 09 0200 Jog 2 10 0400 11 0800 MCW Bit 11 12 1000 MCW Bit 12 13 2000 MCW Bit 13 14 4000 MCW Bit 14 15 8000 MCW Bit 15 hex 2 06 Signal Main Stat Word The Main Stat Word maps the status bits of drive and status logic The allocation is identical with the status word of field bus communication Bit hex definition log 1 state 00 0001 Rdy On 01 0002 Rdy Running 02 0004 Running 03 0008 Fault 04...

Page 74: ...tor actual speed 0 1 1 Text x 2 10 DDCS Node Addr Internal DDCS address between DCS400 and the field bus adapter 1 254 1 integer x 2 11 DDCS Baud Rate Transmission speed between DCS400 and field bus adapter 0 8 Mbaud 1 4 Mbaud 2 2 Mbaud 3 1 Mbaud 0 3 1 integer x 2 12 PTC Mode The response of the drive when the thermistor trips is selectable 0 Disabled no PTC evaluation 1 Alarm generates Alarm A05 ...

Page 75: ...in related to the nominal torque The nominal torque is defined as the torque resulting from nominal field current and nominal armature current The torque reference is limited as a function of the sign The current resulting from this operation is then limited in parameter Arm Cur Max 3 04 independent of the sign i e the smaller the two values will be effective Is also used as positive current limit...

Page 76: ...The operating mode is defined by macro see macro descript 1 Speed Contr Speed control 2 Torque Contr Torque control 3 Cur Contr Current control 4 Speed Torque Speed torque both reference values are added 5 Lim SP Ctr Speed control with external torque limitation That speed reference via AI1 can be limited externally via AI2 in its torque The torque limitation is sign independent 6 Lim Trq Ctr Torq...

Page 77: ...motor The nominal torque is defined as the torque resulting from nominal field current and nominal armature current 0 200 100 3 18 Wizard Stall Time Motor stall protection Time interval in seconds during which the stall protection tripping threshold at stalled motor must be exceeded 0 0 60 0 0 0 s 3 19 Signal Firing Angle Actual firing angle in degrees 3 20 Signal EMF Act Actual counter EMF of mot...

Page 78: ... current 1 03 in 0 100 29 4 08 auto tuning Field Cur 70 Field current at which 70 of field flux is reached Proportion of the nominal field current 1 03 in 0 100 53 4 09 auto tuning Field Cur 90 Field current at which 90 of field flux is reached Proportion of the nominal field current 1 03 in 0 100 79 4 10 Field Heat Ref Current reference value for the field heating in related to the nominal field ...

Page 79: ...nteger x 5 04 Signal Speed Ref Actual speed reference value in revolutions minute rpm 5 05 Signal Speed Act Actual speed value used by the speed controller in revolutions minute rpm 5 06 Signal Tacho Speed Act Actual speed value measured by the analog tachometer in revolutions minute rpm 5 07 auto tuning Speed Reg KP Proportional gain of the speed controller PI controller 0 000 19 000 0 200 intege...

Page 80: ...ime command will not be effective during switching off with the RUN command if the parameter Stop Mode 2 03 Torque Lim or Coast The same applies in case of a communication fault In case of emergency stop by means of the digital input DI5 the ramp shape time will be ineffective too even if the parameter Eme Stop Mode 2 04 Ramp 0 00 10 00 0 00 s x 5 13 Fixed Speed 1 Fixed speed value 1 in revolution...

Page 81: ...es for Overspeed are described in the chapter Troubleshooting 100 125 115 5 19 Jog Accel Ramp Duration of the acceleration ramp for jogging in the case of acceleration from 0 to maximum speed 1 06 Used for Fixed Speed 1 5 13 or Fixed Speed 2 5 14 Is also used for the macros 1 2 3 4 5 6 7 0 0 3000 0 10 0 s x 5 20 Jog Decel Ramp Duration of the deceleration ramp for jogging in the case of decelerati...

Page 82: ...nalog input 1 X2 1 2 2 AI2 analog input 2 X2 3 4 3 Bus Main Ref main fieldbus reference value 4 Bus Aux Ref auxiliary fieldbus reference value 5 Fixed Sp1 fixed speed value 1 5 13 6 Fixed Sp2 fixed speed value 2 5 14 7 Commis Ref1 commissioning reference val 1 8 Commis Ref2 commissioning reference val 2 9 Squarewave square wave generator 10 Const Zero constant zero speed 0 10 0 Text x 5 27 Droopin...

Page 83: ...nchangeable limitation to Max Speed 1 06 0 6500 6500 rpm x 5 32 Speed Lim Rev Speed reference limitation in reverse direction For reason of safety this settable limitation is supplemented by an absolute unchangeable limitation to Max Speed 1 06 6500 0 6500 rpm x 5 33 Signal Ramp In Act Speed reference signal at Ramp Generator Input Shows the sum of Speed Ref Aux Sp Ref Speed value greater than Max...

Page 84: ...ure current refer val 3 01 5 Arm Cur Act armature current actual value 3 02 6 Power Act actual power 3 21 7 Torque Act torque actual value 3 23 8 Fld Cur Act field current actual value 4 02 9 Dataset 3 2 10 Dataset 3 3 11 AI1 Act Analogue Input 1 actual value 6 26 12 AI2 Act Analogue Input 2 actual value 6 27 13 Ramp In Act Speed ref at ramp gen input 5 33 0 13 0 Text 6 06 Wizard AO1 Mode Selectio...

Page 85: ... Stalled The motor is stalled 18 Forward The motor is rotating clockwise only valid if speed actual Zero speed Lev 5 15 19 Reverse The motor is rotating counter clockwise only valid if speed actual Zero speed Lev 5 15 20 Zero Speed Standstill message speed actual Zero Speed Lev 5 15 21 Speed Lev1 Speed 1 reached speed actual or equal to Speed Level 1 5 16 22 Speed Lev2 Speed 2 reached speed actual...

Page 86: ...ce value 5 04 2 Arm Volt Act armature voltage act value 3 03 3 Arm Cur Ref armature current ref 3 01 4 Arm Cur Act armature current act value 3 02 5 Power Act actual power 3 21 6 Torque Act torque actual value 3 23 7 Fld Cur Act field current actual value 4 02 8 AI1 Act Analogue Input 1 actual value 6 26 9 AI2 Act Analogue Input 2 actual value 6 27 10 DI Act Actual value DI1 8 6 28 11 Ramp In Act ...

Page 87: ...ature current ref val 3 01 4 Arm Cur Act armature current act value 3 02 5 Power Act actual power 3 21 6 Torque Act torque actual value 3 23 7 Fld Cur Act field current actual value 4 02 8 Dataset 3 2 9 Dataset 3 3 10 AI1 Act Analogue Input 1 actual value 6 26 11 AI2 Act Analogue Input 2 actual value 6 27 12 Ramp In Act Speed ref at ramp gen input 5 33 0 12 0 Text 6 21 Dataset 2 3 Asn Selection of...

Page 88: ...The motor is rotating clockwise only valid if speed actual Zero speed Lev 5 15 19 Reverse The motor is rotating counter clockwise only valid if speed actual Zero speed Lev 5 15 20 Zero Speed Standstill message speed actual Zero Speed Lev 5 15 21 Speed Lev1 Speed 1 reached speed actual or equal to Speed Level 1 5 16 22 Speed Lev2 Speed 2 reached speed actual or equal to Speed Level 2 5 17 23 Oversp...

Page 89: ...unction assignment for bit 13 in the main fieldbus status word 2 06 Assignment identical with MSW Bit 11 Asn 6 22 0 67 2 Text 6 25 MSW Bit 14 Asn Function assignment for bit 14 in the main fieldbus status word 2 06 Assignment identical with MSW Bit 11 Asn 6 22 0 67 2 Text 6 26 Signal AI1 Act Reference display of analogue input 1 6 27 Signal AI2 Act Reference display of analogue input 2 6 28 Signal...

Page 90: ...ontr Service Selection of the desired service activity 0 None 1 Arm Autotun armature current controller auto tuning 2 Fld Autotun field current controller autotuning 3 Flux Adapt flux adaptation 4 Sp Autotun speed controller autotuning 5 Arm Man Tun armature current controller manual tuning not yet released 6 Fld Man Tun field current controller manual tuning 7 Thyr Diag thyristor diagnosis 0 7 0 ...

Page 91: ... 32 UpDn Aborted 33 reserved 34 Par Checksum 35 35 internal software causes 36 36 internal software causes 37 69 reserved 70 Fld Low Lim 71 Flux Char 72 Field Range 73 Arm Data 74 AI2 vs PTC 75 RecoveryTime 76 Grp9 Disable 77 79 reserved 80 Speed does not reach setpoint 81 Motor is not accelerating 82 Not enough measurement for speed KP and TI 83 89 reserved 90 Shortcut V11 91 Shortcut V12 92 Shor...

Page 92: ... Field Undercurrent 12 1000 13 Field Overcurrent 13 2000 14 Armature Overcurrent 14 4000 15 Armature Overvoltage 15 8000 16 Speed Meas Fault hex 7 10 Signal Fault Word 2 Fault word 2 Significance of the individual bits All the pending faults are displayed if the corresponding bits are set to log 1 Bit hex Fault definition 00 0001 17 Tacho Polarity fault 01 0002 18 Overspeed 02 0004 19 Motor Stalle...

Page 93: ...14 Up Download Failed 14 4000 15 PanTxt Not UpToDate 15 8000 16 Par Setting Conflict hex 7 13 Signal Alarm Word 2 Alarm word 2 Significance of the individual bits All the pending alarms are displayed if the corresponding bits are set to log 1 Bit hex Alarm definition 00 0001 17 Compatibility Alarm 01 0002 18 Parameter restored 02 0004 19 03 0008 20 04 0010 21 05 0020 22 06 0040 23 07 0080 24 08 01...

Page 94: ...Field current 0 100 0 4096 Torque 0 100 0 4096 Armature current 0 100 0 4096 Speed 0 max 0 max rpm 32768 32767 0 integer 7 17 Squarewave Per Duration of cycle of the square wave generator 0 01 60 00 2 00 s 7 18 Signal Squarewave Act Actual value of the square wave generator integer 7 19 Signal Pan Text Vers Display of text version in the control panel integer 7 20 Signal CPU Load Operating perform...

Page 95: ...0 integer x 8 06 Fieldbus Par 6 further information see chapter 7 0 65535 0 integer x 8 07 Fieldbus Par 7 further information see chapter 7 0 65535 0 integer x 8 08 Fieldbus Par 8 further information see chapter 7 0 65535 0 integer x 8 09 Fieldbus Par 9 further information see chapter 7 0 65535 0 integer x 8 10 Fieldbus Par 10 further information see chapter 7 0 65535 0 integer x 8 11 Fieldbus Par...

Page 96: ...g Jog Acel Ramp 5 19 up to Fixed Speed 1 5 13 Jog 1 function can also be controlled by bit 8 of Main Control Word via serial communication depending on Cmd Location 2 02 0 5 0 Text x 9 03 Jog 2 Jog function will be controlled from a binary signal which is assigned in this parameter Assignment identical with 9 02 State of binary signal 0 no Jog 2 Decelerate the motor by using Jog Decel Ramp 5 20 ti...

Page 97: ...rips the drive 1 no fault Closed circuit principle must be closed for operation 0 5 0 Text x 9 07 User Alarm Alarm function will be controlled from binary signal which is assigned in this parameter Assignment identical with 9 05 State of binary signal 0 no Alarm 1 Alarm Triggers an External Alarm A12 in DCS400 0 10 0 Text x 9 08 User Alarm Inv Alarm inv function will be controlled from binary sign...

Page 98: ...tical with 9 05 only effective if MotPot Decr 9 11 is not set to 1 Disable State of binary signal 0 Start from zero MotPotMinSpeed is inactive 1 Start from MotPotMinSpeed activate MinimumSpeed Speed can be defined in parameter Fixed Speed 1 5 13 When the drive is started the speed will be accelerated to this minimum speed and it is not possible to set the speed below this minimum with motor pot fu...

Page 99: ...peed 1 5 13 0 10 0 Text x 9 16 Add AuxSpRef Additional aux speed reference will be controlled from a binary signal which is assigned in this parameter Assignment identical with 9 05 State of binary signal 0 no additional aux speed reference 1 IF Aux Sp Ref Sel 5 26 Macro depend THEN value of Fixed Speed 2 5 14 is added to speed reference ELSE value in Aux Sp Ref Sel 5 26 is added to speed referenc...

Page 100: ...arameter Assignment identical with 9 05 State of binary signal 0 Enable Bridge 1 1 Disable Bridge 1 Set affected Torque Ref to zero 0 10 0 Text x 9 20 Disable Bridge2 Bridge 2 will be controlled from binary signal which is assigned in this parameter Assignment identical with 9 05 State of binary signal 0 Enable Bridge 2 1 Disable Bridge 2 Set affected Torque Ref to zero 0 10 0 Text x 1 no changes ...

Page 101: ...e front cover Please put the unit down only on its back Always use due care when handling the unit so as to avoid injuries or damage Storage and transport If the unit had been in storage prior to installation or is transported to another location care must be taken to ensure that the environmental conditions are com plied with Rating plate For purposes of identification each thyristor power conver...

Page 102: ...ions shall be in conformity with prEN 50178 4 Installation The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation The drive converters shall be protected against excessive strains In particular no components must be bent or isolating distances altered in the course of transportation or handling No contact shall be made with elec...

Page 103: ... testing you must disconnect all cables from the thyristor power converter You should avoid operating yourunitatvaluesotherthantherateddata Non compliance with these instructions may cause lasting damage to the thyristor power converter The thyristor power converter possesses a number of automatic reset functions When these functions are executed the unit will be reset after an error and will then...

Page 104: ...r Drive System EN 61800 3 EMC standard for Power Drive Systems PDS immunity and emission in domestic residential and light industry restricted area and in industry This standard must be complied with to meet the EMC require ments for plants and machines in the EC If the DC Drive is designed and built up according to this installation guide then it meets the requirements of EN 61800 3 and of the fo...

Page 105: ...nternal discharging resistors cables the converter and the motor have together a considerable capacitance to ground which can cause an increased capacitive earth current The tripping threshold of an earth fault detector that measures this current must be adapted to this higher value High voltage test Because of the capacitors of the line filter the high voltage test has to be done with dc voltage ...

Page 106: ...her loads of all kinds except some kinds of sensitive communication means Operation at the public low voltage line together with other loads of all kinds Figures e g see cross reference point in chapter 3 Converter Converter Converter Converter 7KH ILHOG VXSSO LV QRW VKRZQ LQ WKLV V QRSVLV GUDZLQJ 7KH UXOHV IRU WKH ILHOG VXSSO FDEOHV DUH WKH VDPH DV IRU WKH DUPDWXUH VXSSO FDEOHV Converter transfor...

Page 107: ...re 5 2 2 Connection of single and three phase filters 4 Line chokes Commutation chokes Converters cause short duration short circuits at their AC inputs so called commutation notches Such notches down to 0 V 100 depth can be accepted at the secondary windings of converter dedicated transformers operation without line chokes However their depth must be reduced if the same transformer shall supply m...

Page 108: ...thed public 400 V line with neutral conductor Earthed star point Medium voltage line Line choke PCC Notches 20 vSC 4 or 6 Imax 1 7 kA For vSC 4 XPCC 5 40 mΩ LPCC 17 2 µH For vSC 6 XPCC 8 12 mΩ LPCC 25 8 µH For vSC 4 XCHOKE 4 x XPCC 21 6 mΩ LCHOKE 68 8 µH For vSC 6 XCHOKE 4 x XPCC 32 48 mΩ LCHOKE 103 2 µH Example 2 QRP QRP3 6 3 3 9 Y 20 2 3 3 3 2 4 Figure 5 2 3 Required minimum line choke impedance...

Page 109: ...ormer of the public line to the loads which must be protected against pertubances In the case of a dispute a measurement must be done at the point of common coupling public low voltage line according to EN 61 800 3 7 Installation hints 8 Cabinets All metal cubicles available on the market can be used however their mounting plates must have well conducting surfaces accord ing to 9 If a drive system...

Page 110: ...a cable screen with the aid of metal clamp to the metal surface 13 Power cables with screens Power cables with screens are necessary if they run over long distances 20 m where they are susceptible to EMC environ mental conditions The cable may have e g either a braided or spi ral screen made preferably of copper or aluminium The transfer impedance ZT of the power cable must be less than 0 1 Ω m in...

Page 111: ...EOH UDLO LV HIIHFWLYH DV VKLHOG DJDLQVW 5 UDGLDWLRQ WR EH JURXQGHG DW ERWK HQGV DFFRUGLQJ WR Figure 5 2 6 Cross sectional view of arrangement of field current cable F and armature cable A for higher currents 15 Placement of cables within the cabinet All power cables which are directly connected with the converter U1 V1 W1 C1 D1 must either be screened or be kept close to gether and close to the mo...

Page 112: ...ith the local earthing point between is not shown in this figure See also section 24 Power limitation see end of section 4 19 Public low volt age lines in in dustrial regions In an industrial region the noise level which is caused by converters is allowed to be 10 dB higher than in a residential region with in cluded light industry Therefore the protection targets concerning EMC can be met without...

Page 113: ...main cable Therefore fuses are prescribed which are adapted to the reduced cross section and they must be located close to the stubs This principle must be repeated at each reduc tion of the cross section from the stub at the main cable via the distribution net in a house or factory down to the connection point of a converter The resulting fuse hierarchy is not shown in figure 5 2 1 Only the fuses...

Page 114: ...nections are indi cated in the drawing at the top by the mass or chassis symbol The PE bar must be connected with the mounting plate by many bolts which are distributed along its whole length with equal dis tances 29 Internal earth connections All devices are connected with the PE bar by the mounting plate and also by PE conductors and the PE bar is earthed via the PE conductor of the 3 phase powe...

Page 115: ...tor Mounting plate with PE bar and terminals PE bar lower edge of the PCB carrier QFRGHU LQSXWV DQG DQDORJXH 2 DW WKH 3 Field supply unit Armature and field cables with screens for first environment Armature and field cables without screens suitable for second environment LQW The armature current cable must contain a third wire for a PE c if the copper cross section of the screen cannot fulfil the...

Page 116: ... drive and its connections It is not a binding recommendation and it cannot re spect all conditions of a plant Therefore each drive must be con sidered separately and with respect to the special application Addi tionally the general installation and safety rules must be taken into account ...

Page 117: ...L1 N L1 L2 L3 400V 50Hz F1 K1 1 3 5 2 4 6 L1 M 0V 0V 0V X1 1 2 3 4 1 2 3 4 5 6 7 8 9 X4 1 2 3 4 5 6 7 8 9 10 X5 1 2 3 4 5 X3 X2 _ S1 2 1 DDCS Nxxx 01 xxxxxxxx ADAPTER BUS T ERM INAT ION ON OF F RXD T XD PE SHF DG D N D P X1 X2 PE SHF DG D N D P SH XM IT REC ERRO R 24V 0V SH X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13...

Page 118: ... K1 98 1 98 2 F6 1 2 F4 1 2 F5 1 2 115 230V 50Hz L1 N L1 L2 L3 400V 50Hz F1 K1 1 3 5 2 4 6 L1 M 0V 0V 0V X1 1 2 3 4 1 2 3 4 5 6 7 8 9 X4 1 2 3 4 5 6 7 8 9 10 X5 1 2 3 4 5 X3 X2 _ S1 2 1 DDCS Nxxx 01 xxxxxxxx ADAPTER BUS T ERM INAT ION ON OF F RXD T XD PE SHF DG D N D P X1 X2 PE SHF DG D N D P SH XM IT REC ERRO R 24V 0V SH X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 ...

Page 119: ...aking time until n 0 Coastingapprox 200 ms K22 _ IN OUT C 1 D 1 X98 DO5 1 2 3 4 4 5 X99 1 2 3 U1 W1 V1 PE X10 1 2 AITAC AI1 AI2 10V 10V AO1 AO2 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 24V DO1 DO2 DO3 DO4 _ _ T T K1 98 1 98 2 F6 1 2 F4 1 2 F5 1 2 115 230V 50Hz L1 N L1 L2 L3 400V 50Hz F1 K1 1 3 5 2 4 6 L1 M 0V 0V 0V X1 1 2 3 4 1 2 3 4 5 6 7 8 9 X4 1 2 3 4 5 6 7 8 9 10 X5 1 2 3 4 5 X3 X2 _ S1 2 1 DDCS Nxxx 0...

Page 120: ...e greater or equal breaking time until n 0 Coastingapprox 200 ms _ IN OUT C 1 D 1 X98 DO5 1 2 3 4 4 5 X99 1 2 3 U1 W1 V1 PE X10 1 2 AITAC AI1 AI2 10V 10V AO1 AO2 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 24V DO1 DO2 DO3 DO4 _ _ T T K1 98 1 98 2 F6 1 2 F4 1 2 F5 1 2 115 230V 50Hz L1 N L1 L2 L3 400V 50Hz F1 L1 M 0V 0V 0V X1 1 2 3 4 1 2 3 4 5 6 7 8 9 X4 1 2 3 4 5 6 7 8 9 10 X5 1 2 3 4 5 X3 X2 _ S1 2 1 DDCS Nxx...

Page 121: ... DO5 1 2 3 4 4 5 X99 1 2 3 U1 W1 V1 PE X10 1 2 AITAC AI1 AI2 10V 10V AO1 AO2 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 24V DO1 DO2 DO3 DO4 _ _ T T K1 98 1 98 2 F6 1 2 F4 1 2 F5 1 2 115 230V 50Hz L1 N L1 L2 L3 400V 50Hz F1 L1 M 0V 0V 0V X1 1 2 3 4 1 2 3 4 5 6 7 8 9 X4 1 2 3 4 5 6 7 8 9 10 X5 1 2 3 4 5 X3 X2 _ S1 2 1 DDCS Nxxx 01 xxxxxxxx ADAPTER BUS T ERM INAT ION ON OF F RXD T XD PE SHF DG D N D P X1 X2 PE ...

Page 122: ...5 X3 X2 _ S1 2 1 DDCS Nxxx 01 xxxxxxxx ADAPTER BUS T ERM INAT ION ON OF F RXD T XD PE SHF DG D N D P X1 X2 PE SHF DG D N D P SH XM IT REC ERRO R 24V 0V SH X7 X6 X8 24 V RS232 4 A 0V M 1 2 3 4 5 6 7 8 6 _ _ 5 02 6 01 6 02 6 03 6 04 6 05 6 06 6 07 6 08 6 09 6 10 2 01 6 11 6 12 6 13 6 14 5 02 5 03 1 01 1 02 1 05 1 06 1 03 1 04 8 01 8 16 6 15 Parameter A A B B Z Z 0 V US 3 DCS 400 PAN F3 1 2 4 A K2 K4...

Page 123: ...he MENU pu shbutton down will increase the rate of change MENU Switching over between feedback dis play and parameter menu or aborting selection routines or parameter change routines ON OFF When drive off switches drive on and enables it When drive on stops drive as per stop mode and after that switches it off operative in local mode only Display 1st line 20 characters 2nd line 12 characters 3rd l...

Page 124: ...can be scrolled endlessly To effectively select a specific menu item displayed confirm the selection by pressing 17 5 The display will then switch to the menu item selected OUTPUT MENU AUTO OFF HAND REM LOC RUN OUTPUT MENU AUTO OFF HAND REM LOC RUN 0 18 0 18 1500rpm 440V 368A 1500rpm 1 Motor Settings 2 Operation Mode 3 Armature 4 Field 5 Speed Controller 6 Input Output 7 Maintenance 8 Fieldbus 9 M...

Page 125: ... RUN 0 18 17 5 1 01 Arm Cur Nom 200A OUTPUT MENU AUTO OFF HAND REM LOC RUN 0 18 17 5 0 18 17 5 confirm value cancel 2XWSXW GLVSOD 0HQX VHOHFWLRQ 3DUDPHWHU VHOHFWLRQ 3DUDPHWHU FKDQJLQJ Panel mode Function selection Set Typecode Read Faultlogger Factory Settings Copy to Panel Copy to Drive Long Short Par List Panel Lock LCD Contrast Commissioning OUTPUT MENU AUTO OFF HAND REM LOC RUN 1500rpm 440V 36...

Page 126: ...ontents will be deleted back to OUTPUT Display with 17 5 The Faultlogger is de letedduringshut down of electronics supply Set Typecode Only visible in Long Par List Disabled if the drive is in ON state Read Faultlogger Useonlyforreplacement of SDCS CON 3A Select Yes forTypecode adaptation EntercorrectPINnumber 400 See converter name plateandselectthesame type in the list OUTPUT MENU AUTO OFF HAND ...

Page 127: ...ion no reset of parameters Resets all parameters to the factory settings Factory Setting OUTPUT MENU AUTO OFF HAND REM LOC RUN Reset all Params No OUTPUT MENU AUTO OFF HAND REM LOC RUN Yes Factory Setting Disabled if the drive is in ON state Parameter access Functions Panel buttons Panel Lock State Read Write Output Display Set Typecode Read fault logger Factory Setting Copy to Panel Copy to Drive...

Page 128: ...derlined The desired reference value is then set using the UP DOWN keys Change reference A reference value can be changed only when it is displayed with an underline Using the UP DOWN keys you can set any speed reference between 0 rpm and the maximum speed defined with the parameter Max Speed 1 06 Drive ON and START Drive OFF and STOP CAUTION Appropriate safety precautions must be taken before sta...

Page 129: ...us step Scrolls downward through selection parameters or decrements value parameters Scrolls upward through selection parameters or increments value parameters Confirms an entry and takes you to the next step of the commissioning procedure or confirms MENU 0 18 17 5 Switch electronics on ÿpress ÿpress l press ÿfollow the instructions 0 18 17 5 Start the guided commissioning CAUTION To avoid uninte...

Page 130: ...arameter by 1 Holding down one of these keys will cause the param eter value concerned to be increased or decreased rapidly Confirm the desired values by pressing 17 5 Line 1 Parameter number and parameter name Line 2 Parameter value During the guided commissioning procedure all val ues which can be changed are displayed with an underline Use the keys to change the values and confirm the entry by ...

Page 131: ...nd Auto Hand MotPot Jogging Motor Pot ext Field Rev Torque Ctrl OUTPUT MENU AUTO OFF HAND REM LOC RUN 1 02 Arm Volt Nom 50V OUTPUT MENU AUTO OFF HAND REM LOC RUN 1 01 Arm Cur Nom 4A OUTPUT MENU AUTO OFF HAND REM LOC RUN 1 04FieldVoltNom 310V OUTPUT MENU AUTO OFF HAND REM LOC RUN 1 03 Field Cur Nom 0 40A OUTPUT MENU AUTO OFF HAND REM LOC RUN 1 05 Base Speed 100rpm OUTPUT MENU AUTO OFF HAND REM LOC ...

Page 132: ...omments No Fieldweakening Yes OUTPUT MENU AUTO OFF HAND REM LOC RUN 5 09 Accel Ramp 10 0s OUTPUT MENU AUTO OFF HAND REM LOC RUN 5 10 Decel Ramp 10 0s OUTPUT MENU AUTO OFF HAND REM LOC RUN 1 06 Max Speed 100rpm OUTPUT MENU AUTO OFF HAND REM LOC RUN 4 06FieldLowTrip 30 OUTPUT MENU AUTO OFF HAND REM LOC RUN Torque Lim Coast 2 04 Eme Stop Mode Ramp OUTPUT MENU AUTO OFF HAND REM LOC RUN 5 11 Eme Stop R...

Page 133: ... component 4 04 Integral component 17 5 will continue the commis sioning procedure Positive torque limit Negative torque limit Maximum permissible arma ture overcurrent Commissioning step Comments Field Autotuning No OUTPUT MENU AUTO OFF HAND REM LOC RUN Yes Start Drive Press I OUTPUT MENU AUTO OFF HAND REM LOC RUN Please wait OUTPUT MENU AUTO OFF HAND REM LOC RUN Success Press Enter OUTPUT MENU A...

Page 134: ... RUN Press key on panel to apply fieldvoltagearmaturevoltageto the motor Optimization running If any faults or alarms have oc cured during optimization fur ther action depends on the mes sages displayed see chapter Troubleshooting To repeat the optimization process press 0 18 After successful optimization the following parameters have been set 3 09 Proportional component 3 10 Integral component 3 ...

Page 135: ... CAUTION Observe safety instructions Press key on pan el to switch on and enable the drive The drive will accelerate to 12 5 ofthemaximum speed If connected in acc to the recom mended connec tion diagram the motor will turn clockwise Con firm direction of rotation by press ing 17 5 Drive has been stopped wrong direction of rota tion ChooseExitpress 17 5 disconnect fromthemainsand eliminatetheerror...

Page 136: ...e the drive Optimization running Thedrivewillacceleratetwiceto 80 of Base Speed If any faults or alarms have oc cured during optimization fur ther action depends on the mes sages displayed see chapter Troubleshooting To repeat the optimization process press 0 18 After successful optimization the following parameters have been set 5 07 Proportional component 5 08 Integral component 17 5 will contin...

Page 137: ...rms have oc cured during optimization fur ther action depends on the mes sages displayed see chapter Troubleshooting To repeat the optimization process press 0 18 After successful optimization the following parameters have been set 4 07 Ie for 40 flux 4 08 Ie for 70 flux 4 09 Ie for 90 flux 17 5 will continue the commis sioning procedure Start Drive Press I OUTPUT MENU AUTO OFF HAND REM LOC RUN Pl...

Page 138: ... OUTPUT MENU AUTO OFF HAND REM LOC RUN 5 16 SpeedLevel1 0rpm OUTPUT MENU AUTO OFF HAND REM LOC RUN 5 17 SpeedLevel2 0rpm OUTPUT MENU AUTO OFF HAND REM LOC RUN Step Back Exit Wizard Exit OUTPUT MENU AUTO OFF HAND REM LOC RUN Stall torque Stall time Minimum speed for zero speed detection Never set to 0 rpm with tacho or encoder feedback Intermediate speed 1 for Speed 1 reached signal Intermediate sp...

Page 139: ...nus10 Set parameters Eme Stop Mode 2 04 Coast Speed Meas Mode 5 02 EMF Contr Service 7 02 Fld Autotun Contr Service 7 02 Arm Autotun Set parameter Speed meas Mode 5 02 Analog Tacho In the following charts the main structure of the different commissioning steps refering to the speed measurement are given For the specific information related to the parameters and panel handling see the corresponding...

Page 140: ...owly up to approx 10 of Base Speed 1 05 by using a reference potentiometer or by using the DCS 400 operating panel in LOCal mode To complete commissioning refer to appendix D Examples for basic parameter programming Set parameters Eme Stop Mode 2 04 Coast Speed Meas Mode 5 02 EMF Contr Service 7 02 Fld Autotun Contr Service 7 02 Arm Autotun Check direction of rotation on motor shaft right directio...

Page 141: ... minus10 Set parameters Eme Stop Mode 2 04 Coast Speed Meas Mode 5 02 EMF Contr Service 7 02 Fld Autotun Contr Service 7 02 Arm Autotun Armature control range Field weakening range Set parameter Contr Service 7 02 Flux Adapt Switch the drive ON and increase speed reference slowly up to the value of Base Speed 1 05 and monitor armature voltage The armature voltage may not exeed the value of paramet...

Page 142: ...e Mains Voltage 6 4 Troubleshooting Faults Alarms Diagnostics n Drive not ready for operation After A09 Emergency Stop Green LED at the operating panel DCS400PAN is keeping off even if ON and RUN command is switching off and on again ZeroSpeedLev 5 15 0rpm respective ly too low Has to be greater than 0rpm During normal operation Green and red LED s at the operating panel DCS400PAN are showing the ...

Page 143: ... the speed controller Speed Reg KP 5 07 and Speed Reg TI 5 08 other wise parame ters remain unchanged After selftuning the behav iour of the drive must be checked at low speed To start the speed controller autotuning set param eter Contr Service 7 02 Sp Autotun and start the drive by using LOC and I button at the operating panel DCS400PAN or ON and RUN command at the terminals n Drive accelerates ...

Page 144: ... set Macro depend have been switched individually they will not change In case SDCS CON 3A will be exchanged we recommend to set all parameters to Factory Set ting to ensure that all values from former applica tions will be extinguished n Regenerative mode plus fieldweakening If a DCS 400 is intended to be used in regenrative mode including field weakening we recommend the following sequence to sw...

Page 145: ...nge of 0 5 That makes the drive sensitive for net undervoltage and switches off the drive as early as possible Could avoid blown fuses and damaged thyristors but may be the drive will switch off due to fault F9 Mains Undervoltage very often Then set parameter Net Fail Time 1 11 different to 0 0 s to activate the auto reclosing function Parameter adjustment for armature voltage Decreasevalueofparam...

Page 146: ... is coded as an individual error code in the location Volatile Alarm 7 08 Also a Faultlogger is available where the last 16 faults and alarms occured are stored Read the messages by using panel function Read Faultlogger or using the PC tool Drives Window Light to recognize the fault and alarm history 6 4 2 General messages The general messages will only be shown on the seven segment display of the...

Page 147: ... Mode 2 09 Start from 0 and Zero Speed Lev 5 15 0 rpm or is too low the drive had been switched ON and STOPped then it can no longer be STARTed because the standstill message is not reached ON and RUN must be switched off and on again Off Flashes Rdy On Alarm state drive is nonetheless Ready for ON command Possible causes and remedies l Alarm specific remedial measures required see manual chap 6 4...

Page 148: ...rs may have been set back to default value You can look up from parameter 7 03 Diagnosis the number of the last of the concerned para meters 7 09 bit 4 F 6 Typecode Read Fault Typecode Read Fault The nominal data of the conver ter was found incorrect during boot up checksum error FlashProm broken or power supply shut down during Set Typecode function Try to cor rect the Typecode again 7 09 bit 5 6...

Page 149: ... Mains Voltage 7 09 bit 8 F 10 Mains Overvoltage Mains Overvoltage The mains voltage is higher than 120 of the rated converter voltage This limit is fixed Please switch off the drive and measure the mains voltage 7 09 bit 9 Fault message Fault no Definition Possible source Param F 11 Mains Sync Fault see also A8 Mains Synchronization Fault The synchronization to the mains frequency has been lost d...

Page 150: ...on of all Fieldbus devices according to the values in Para meter Group 8 7 10 bit 3 Fault message Fault no Definition Possible source Param F 13 Field Overcurrent Field Overcurrent Field current has reached a limit Parameter Field Ov Cur Trip 4 05 that could damage the motor Please check the field related parameters the resistance of the field connections of the field insulation level of cable and...

Page 151: ...set in Parameter Comm Fault Time 2 08 Please check the connection of the Control panel PC Tool 7 10 bit 4 F 22 External Fault see also A12 External Fault This fault can be set by the cu stomer via one of the digital input if the selected macro offers this function There is no problem with the drive itself In case of problems please check the logical level and the connection of the circuit that is ...

Page 152: ... the level which causes F9 Please check the level of main voltage AC DC voltage does not correspond to each other 7 12 bit 1 A 3 Arm Circuit Break Alarm Armature Circuit Break The armature reference is not equal to zero but the actual ar mature current stays at zero level for sometime Please check all connections and fuses of the armature cir cuit 7 12 bit 2 A 4 Converter Temp High see also F7 Ala...

Page 153: ...d Alarm Autotuning Failed If any autotuning fails dur ing Commssioning Wiz ard press MENU or ENTER to see the con cerning diagnosis mes sage For detailed diagno sis information please refer manual chapter 6 4 7 Press ENTER to continue Note Any Fault during Commissioning Wizard will cancel the Wizard Then read out parameter Diag nosis 7 03 manually and also the Fault Logger for more information Cou...

Page 154: ...r is secured by a checksum Data loss may occur if there is a technical defect in the FlashProm or if the electron ics supply is switched off be tween parameter change and the 5 second save cycle For safety reasons a second back up sec tor is provided above the pa rameter area where the pa rameters and the contents of the fault logger are kept as updated copies If a data loss is detected in the par...

Page 155: ...Timeout of procedure was given if Run signal is not present in 30 s Pos sible problems causes emergency stop pending field undercurrent no main supply no RUN command has been given blown fuses I has been pressed too late or not at all I has been pressed twice 13 No ZeroSpeed This diagnosis message can occur at any autotuning function Field Arma ture Speed and Flux if Zero Speed Lev 5 15 0 respecti...

Page 156: ...t match Ua is smaller than Ia x Ra internal code 7 03 Diagnosis Diagn message Definition Possible source 19 Field R Meas Not enough measurement for the de tection of field resistance The value of Field R is used for calculation the Parameter 4 04 Field Cur TI Not possible to set it by Fld Autotun ing Use Field Man Tuning 20 TuneParWrite Writing of control parameters or dis continuous current param...

Page 157: ...hortcut V15 Short circuit caused by V15 95 Shortcut V16 Short circuit caused by V16 96 Result False Result of block test unusable for a clear diagnosis message but there is a problem A manual test has to be made 97 ShortcV15 22 Short circuit caused by V15 or V22 98 ShortcV16 23 Short circuit caused by V16 or V23 99 ShortcV11 24 Short circuit caused by V11 or V24 100 ShortcV12 25 Short circuit caus...

Page 158: ...II K 6 36 Operating Instructions ...

Page 159: ...ia Main Con trol Word and Main Status Word according parameter group 9 Macro Adaptation MSW Bit 11 6 22 MSW Bit 12 6 23 MSW Bit 13 6 24 and MSW Bit14 6 25 Functionality of parameter group 9 is only available in macros 1 5 6 7 and 8 and not in macros 2 3 and 4 Channels for drive control reference and feed back can be configurated independently A mix ture out of conventional and serial channels is a...

Page 160: ... for On Macro depend Constant 1 None DDCS MSW Bit 14 MSW Bit 13 MSW Bit 12 MSW Bit 11 Above Limit Remote At Set Point Alarm Eme Stop Act Coast Act Fault Running Rdy Running Rdy On MSW Bit 11 14 of the Main Status Word can be defined in parameter 6 22 6 25 6WDWH RI ULYH Speed Act 5 05 Speed Ref 5 04 Arm Volt Act 3 03 Arm Cur Ref 3 01 Arm Cur Act 3 02 Power Act 3 21 Torque Act 3 23 Fld Cur Act 4 02 ...

Page 161: ...20 and Dataset 2 3 Asn 6 21 Speed Act 5 05 Speed Ref 5 04 Arm Volt Act 3 03 Arm Cur Ref 3 01 Arm Cur Act 3 02 Power Act 3 21 Torque Act 3 23 Fld Cur Act 4 02 Dataset 3 2 Dataset 3 3 AI1 Act 6 26 AI2 Act 6 27 Ramp In Act 5 33 2 VVLJQ DataSet 3 1 LJLWDO 5HI DataSet 3 2 QDORJ 5HI DataSet 3 3 QDORJ 5HI Nxxx 01 x xx xx x xx ADA PTER BU S TE R M I N A TI O N O N OFF R XD TX D PE SHF DG D N D P X1 X2 PE ...

Page 162: ...ameters The following communication paramters are relevant in case of external drives control Cmd Location 2 02 Purpose Determines whether Drive is externally con trolled via conventional I O or serial interface Value 0 Macro depend 1 Terminals X1 X5 on SDCS CON 3 2 Bus The serial interface for external control is specified in Parameter Modul Type 8 01 Fieldbus RS232 Port or Panel Port 3 Key Autom...

Page 163: ...ST 0 COAST 5 EME_STOP_ACT 1 not EME_STOP 0 EME_STOP 6 1 0 7 ALARM 1 ALARM 0 no ALARM 8 AT_SETPOINT 1 Ref Act 0 Ref Act 9 REMOTE 1 Terminal Bus 0 Local Panel Tool 10 ABOVE_LIMIT 1 Speed SpLev1 5 16 0 Speed SpLev1 5 16 11 MSW_BIT_11_ASS Definition see Parameter 6 22 12 MSW_BIT_12_ASS Definition see Parameter 6 23 13 MSW_BIT_13_ASS Definition see Parameter 6 24 14 MSW_BIT_14_ASS Definition see Parame...

Page 164: ...required Fieldbus Par 2 8 03 Baudrate 0 9 600 Bd Fieldbus Par 3 1 19 200 Bd 0 9 600 Bd 8 04 Parity 0 none 2 Stop bits Fieldbus Par 4 1 odd 1 Stop bit 0 none 2 even 1 Stop bit Table 7 1 1 Settings of Panel Port Status word allocation 4 bits of the status word data set 2 1 can be param eterized The signals are selected in the parameters MSW bit 11 Ass 6 22 MSW bit 12 Ass 6 23 MSW bit 13 Ass 6 24 and...

Page 165: ...not connected 5 SGND Signal ground 6 9 not connected Fig 7 2 1 Pin assignment of RS232 Port Parameter Meaning Alternative settings Typical Setting 8 01 Module Type Disable Fieldbus Par 1 Fieldbus RS232 Port RS232 Port Panel Port Res Fieldbus 8 02 Station Number 1 247 as required Fieldbus Par 2 8 03 Baudrate 0 9 600 Bd Fieldbus Par 3 1 19 200 Bd 0 9 600 Bd 8 04 Parity 0 none 2 Stop bits Fieldbus Pa...

Page 166: ...n mounting rail Connect adapter to power supply X8 Connect optical cables from adapter to DCS 400 V800 Connect fieldbus cable to fieldbus adapter Switch On DCS 400 electronics power supply Wait approximately 10 s During this time an initialization is done between fieldbus adapter and DCS 400 Most of fieldbus parameter are pre defined by the fieldbus adapt er automatically after that procedure Set ...

Page 167: ...S DS1 1 1 3 3 1 3 3 Par Data transf DCS to PLC DS2 1 2 3 4 1 4 3 Par 3 PPO3 Data transf PLC to DCS DS1 1 1 2 Data transf DCS to PLC DS2 1 2 2 4 PPO4 Data transf PLC to DCS DS1 1 1 3 3 1 3 3 Data transf DCS to PLC DS2 1 2 3 4 1 4 3 1 PPO1 8 03 Station Number 2 126 2 8 04 Baudrate 0 9 6 kBd 1 19 2 kBd 2 93 75 kBd 3 187 5 kBd 4 500 kBd 5 1 5 MBd 6 Auto 6 Auto 8 05 Number of Data Set Pairs 1 if 8 02 1...

Page 168: ...t 4 Res Fieldbus 1 Fieldbus 8 02 Protocol 0 Modbus Plus with Good Bad Message 1 MBP fast without Good Bad Mess 0 Modbus Plus 8 03 Station Number 1 64 3 8 04 Good Message 0 32767 8 05 Bad Message 0 32767 8 06 Global Data Out 1 0 none 1 Control Word 2 Reference 1 3 Reference 2 4 Status Word 5 Actual 1 6 Actual 2 4 Status Word 8 07 Global Data Out 2 0 none 1 Control Word 2 Reference 1 3 Reference 2 4...

Page 169: ... flt 1 CANopen rst 1 CANopen rst 8 03 Node ID 1 127 1 8 04 Baudrate 0 1 MBd 1 500 kBd 2 250 kBd 3 125 kBd 4 100 kBd 5 50 kBd 6 20 kBd 7 10 kBd 3 125 kBd 8 05 Comm Profile 0 CSA 2 8 3 0 1 ABB Drives 2 Transparent 2 Transparent 8 06 Cut Off Timeout 0 255 20ms grid between NCAN 02 and Master 10 200ms 8 07 Status messages of fieldbus adapter 0 Self Test 1 RX Q Overrun 2 CAN Overrun 3 Bus Off 4 Error S...

Page 170: ...p Mac Err 5 Bus_Off 6 Com Error 7 Wrong Asmbly Read only parameter The module shows value No Connect after first power up 8 05 Profile Selection 0 ABB Drives 1 CSA 2 8 3 0 0 ABB Drives 8 06 Poll Output Select 0 Basic Speed 3 Multiple Dataset 8 07 Poll Cos Input Sel 1 Transparent 3 Multiple Dataset 8 08 Cos Data Output 2 Parameters 3 Multiple Dataset 3 Multiple Dataset 8 09 Bit Strobe Output 0 Basi...

Page 171: ...208 30D0 208 Comm Fault Time 141 40209 30D1 209 Start Mode 142 40210 30D2 210 DDCS Node Addr 143 40211 30D3 211 DDCS Baud Rate 144 40212 30D4 212 PTC Mode 145 40213 30D5 213 Fan Delay PROFIBUS Modbus CAN BUS DCS400 DCS 400 Par Name Remark Par No Modbus Par No 3 Armature 166 40301 312D 301 Arm Cur Ref 167 40302 312E 302 Arm Cur Act 168 40303 312F 303 Arm Volt Act 169 40304 3130 304 Arm Cur Max 170 ...

Page 172: ...06 31FA 506 Tacho Speed Act 238 40507 31FB 507 Speed Reg KP 239 40508 31FC 508 Speed Reg TI 240 40509 31FD 509 Accel Ramp 241 40510 31FE 510 Decel Ramp 242 40511 31FF 511 Eme Stop Ramp 243 40512 3200 512 Ramp Shape 244 40513 3201 513 Fixed Speed 1 245 40514 3202 514 Fixed Speed 2 246 40515 3203 515 Zero Speed Lev 247 40516 3204 516 Speed Level 1 248 40517 3205 517 Speed Level 2 249 40518 3206 518 ...

Page 173: ...Ass 286 40622 326E 622 MSW Bit 11 Ass 287 40623 326F 623 MSW Bit 12 Ass 288 40624 3270 624 MSW Bit 13 Ass 289 40625 3271 625 MSW Bit 14 Ass 290 40626 3272 626 AI1 Act 291 40627 3273 627 AI2 Act 292 40628 3274 628 DI Act PROFIBUS Modbus CAN BUS DCS400 DCS 400 Par Name Remark Par No Modbus Par No 7 Maintenance 298 40701 32BD 701 Language 299 40702 32BE 702 Contr Service 300 40703 32BF 703 Diagnosis ...

Page 174: ... 40815 332F 815 Fieldbus Par 15 346 40816 3330 816 Fieldbus Par 16 PROFIBUS Modbus CAN BUS DCS400 DCS 400 Par Name Remark Par No Modbus Par No 9 MacroAdaptation 364 40901 3385 901 MacParGrpAction 365 40902 3386 902 Jog 1 366 40903 3387 903 Jog 2 367 40904 3388 904 COAST 368 40905 3389 905 User Fault 369 40906 338A 906 User Fault Inv 370 40907 338B 907 User Alarm 371 40908 338C 908 User Alarm Inv 3...

Page 175: ...315 ND09 2 DCS401 0405 ND10 2 DCS401 0500 ND10 2 DCS401 0610 ND12 2 DCS401 0740 ND12 2 DCS401 0900 ND13 3 4 quadrant converter DCS402 0025 ND01 1 DCS402 0050 ND02 1 DCS402 0075 ND04 1 DCS402 0100 ND05 1 DCS402 0140 ND06 1 DCS402 0200 ND07 2 DCS402 0260 ND07 2 DCS402 0350 ND09 2 DCS402 0450 ND10 2 DCS402 0550 ND10 2 DCS402 0680 ND12 2 DCS402 0820 ND13 3 DCS402 1000 ND13 3 Line chokes L1 Fig 1 Table...

Page 176: ... 07 50 184 275 12 6 45 90 ND 09 37 5 245 367 16 0 50 140 ND 10 25 0 367 551 22 2 80 185 ND 12 18 8 490 734 36 0 95 290 ND 13 18 2 698 1047 46 8 170 160 Line chokes type ND Table A 2 Data of line chokes Type a1 a b c d e f g mm ND 01 120 100 130 48 65 116 4 8 6 ND 02 120 100 130 58 65 116 4 8 10 ND 04 148 125 157 78 80 143 5 10 16 ND 05 148 125 157 78 80 143 5 10 25 ND 06 178 150 180 72 90 170 5 10...

Page 177: ...07 ND 12 C 1 Max D B 1 F 0 3 H 2 15 7 3AST47 822 3 D5 3AFE 10014603 0 018 8 mH 49 0 A I max 73 4 A 15 K I 6x G 4 A 2 E 2 A A E 2 10 0 3 F A A Line chokes type ND 13 A A A A 20x14 3x ø13 3x 100 2 140 45 45 4 154 2 342 2 150 40 50 2 115 10 1 290 100 30 0 3 224 Fig A 2 Line chokes type ND 07 ND 12 Fig A 3 Line chokes type ND 13 min 30 Ø without varnish for conduction to the mounting plate min 30 Ø wi...

Page 178: ...man 170M 1564 OFAX 00 S3L DCS402 0050 Bussman 170M 1566 OFAX 00 S3L DCS402 0075 Bussman 170M 1568 OFAX 00 S3L DCS402 0100 Bussman 170M 1568 OFAX 00 S3L DCS402 0140 Bussman 170M 3815 OFAX 1 S3 DCS402 0200 Bussman 170M 3816 OFAX 1 S3 DCS402 0260 Bussman 170M 3817 OFAX 1 S3 DCS402 0350 Bussman 170M 5810 OFAX 2 S3 DCS402 0450 Bussman 170M 6811 OFAS B 3 DCS402 0550 Bussman 170M 6811 OFAS B 3 DCS402 068...

Page 179: ...an 170M 6811 110 0 22 700A 660V UR 3 OFAS B 3 150 Bussman 170M 6813 120 0 15 900A 660V UR 3 OFAS B 3 150 Bussman 170M 6166 141 0 09 1250A 660V UR 170H 3006 110 Table A 4 Fuses and fuse holders Main dimensions of fuse holders Fuse HxWxD holder mm OFAX 00 S3L 148x112x111 OFAX 1 S3 250x174x123 OFAX 2 S3 250x214x133 OFAS B 3 250x246x136 Table A 5 Fuse holders Fig A 6 Fuse holder OFAX Fig A 7 Fuse hold...

Page 180: ...CS402 0025 25 NF3 500 25 3 250x150x65 DCS402 0050 50 NF3 500 50 3 1 250x150x65 DCS402 0075 75 NF3 500 80 9 5 450x170x90 DCS402 0100 100 NF3 500 80 9 5 450x170x90 DCS402 0140 140 NF3 500 110 9 5 450x170x90 DCS402 0200 200 NF3 500 320 21 400x260x115 DCS402 0260 260 NF3 500 320 21 400x260x115 DCS402 0350 350 NF3 500 320 21 400x260x115 DCS402 0450 450 NF3 500 600 22 450x260x115 DCS402 0550 550 NF3 500...

Page 181: ...II K B 1 Appendix B Declaration of conformity ...

Page 182: ...der X4 Digital In X5 Digital Out TxD RxD X10 1 2 1 2 3 4 X1 Tacho Electr supply 115 230V Danger Safety instructions must be followed SDCS CON 3 Power part 20 550A C1 U1 V1 W1 D1 ENTER M E N U RESET LOC REM 115 230V Fan M 230 500V OFF ENTER M E N U RESET LOC REM X8 1 10 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 1 2 3 4 5 1 2 3 4 5 6 7 8 9 1 2 1 2 3 4 X98 X2 X3 X4 X5 TxD RxD X10 1 2 1 2 3 4 X1 Danger Safety i...

Page 183: ...MENU AUTO OFF HAND REM LOC RUN ABB Automation Products GmbH D 68619 Lampertheim Telefon 49 0 62 06 5 03 0 Telefax 49 0 62 06 5 03 6 09 www abb com dc Instructions for settings the parameters Press MENU to enter the MENU MENU flag becomes visible Press ENTER to select the Motor Settings group Select the parameter with UP and DOWN but tons Press ENTER to get the parameter set mode Alter the value by...

Page 184: ...al armature voltage Uanom 103 Field Cur Nom Nominal field current Ienom 104 Field Volt Nom Nominal field voltage Uenom 105 Base Speed Nominal speed nnom 106 Max Speed Nominal speed 1 05 nnom 201 Macro Select Application macro selection Selection 203 Stop Mode Stop mode selection Selection 204 Eme Stop Mode Emergency stop mode selection Selection 502 Speed Meas Mode EMF or tacho or encoder Initial ...

Page 185: ...ng speed nmax 201 Macro Select Application macro selection Selection 203 Stop Mode Stop mode selection Selection 204 Eme Stop Mode Emergency stop mode selection Selection 502 Speed Meas Mode EMF or tacho or encoder Initial start up EMF Selection 503 Encoder Inc Number of increments per rev if parameter 502 Encoder Number of pulses 509 Accel Ramp Acceleration ramp sec 510 Decel Ramp Deceleration ra...

Page 186: ...ax field weakening speed nmax 112 Cur Lim Sped Speed dependent current limiting nelectr 201 Macro Select Application macro selection Selection 203 Stop Mode Stop mode selection Selection 204 Eme Stop Mode Emergency stop mode selection Selection 502 Speed Meas Mode EMF or tacho or encoder Initial start up EMF Selection 503 Encoder Inc Number of increments per rev if parameter 502 Encoder Number of ...

Page 187: ...output signal 1 Selection 606 AO1 Mode Unipolar or bipolar signaling Selection 607 AO1 Scale 100 scaling volts Selection 608 AO2 Assign Analog output signal 2 Selection 609 AO2 Mode Unipolar or bipolar signaling Selection 610 AO2 Scale 100 scaling volts Selection 611 DO1 Assign Digital output signal 1 Selection 612 DO2 Assign Digital output signal 2 Selection 613 DO3 Assign Digital output signal 3...

Page 188: ...ant Installation 5 4 EMC Filters A 6 EMF feedback 6 18 Encoder feedback 6 19 Environmental conditions 2 2 Environmental limit values 2 2 F Factory Setting 6 5 Fan data 3 6 Fault Signals F 6 26 Faultlogger 6 4 Field current controller 3 10 4 37 4 54 Field Exciter Board SDCS FIS 3A 3 10 Field heating 4 25 Fieldbus Adapter 2 5 7 8 Fieldbus interface 7 8 Fieldbus parameters 4 71 7 4 7 9 7 10 7 11 7 12...

Page 189: ... Board SDCS PIN 3A 3 9 Power losses 3 5 Power section cooling 3 6 PTC connection 3 7 4 31 Q Quick Installation C 1 R RS232 Port 7 7 S Safety instructions 5 2 Serial interfaces 7 1 Signal definitions 4 40 4 61 Software Structure 4 42 Speed controller 4 36 4 38 4 55 Stall Protection 4 36 Starting errors E 6 24 Status word allocation 7 6 Switch ON OFF sequence 4 24 System overview 2 1 T Telegram Stru...

Page 190: ...Notices ...

Page 191: ...Notices ...

Page 192: ...erve the right to alter particulars of design figures sizes weights etc for our equipment as specified in this bro chure 3ADW 000 095 R0501 REV E 11_00 ABB Automation Products GmbH Postfach 1180 D 68619 Lampertheim Telefon 49 0 62 06 5 03 0 Telefax 49 0 62 06 5 03 6 09 www abb com motors drives 095R0501A0440000 095R0501A0440000 ...

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