1128600
SmartPAC 2 with WPC 2000 Integration User Manual
1-2
Introduction
SmartPAC 2 Standard Features
The following capabilities are standard features on SmartPAC 2:
•
All settings are made at the operator console, using SmartPAC 2’s keyboard and large,
bright color display
•
All tool programming is automatically saved in SmartPAC 2’s non-volatile memory. To
use the same settings when you run the job again, simply re-load your stored tool number.
SmartPAC 2 can save settings for up to 200 tools.
•
SmartPAC 2’s built-in brake monitor constantly checks brake wear by measuring stop time
whenever the press stops and displaying that value in milliseconds. SmartPAC 2 also
displays the number of degrees that it took the press to stop.
•
Fault messages appear on the SmartPAC 2 display whenever the press malfunctions,
counter presets are reached, or stopping/starting times exceed set limits. An error/event log
maintains a record of the last 100 errors and events.
•
Screen capture capability enables users to easily send the contents of the screen to a PC.
•
SmartPAC 2 is Ethernet-ready, allowing the control to be connected to any computer
network. Network connectivity allows press operations to be viewed remotely via the
SmartView utility, and e-mail messages, containing diagnostics and error log information,
to be sent from the SmartPAC 2.
•
SmartPAC 2 upgrades and enhancements can be installed quickly and easily. Upgrades can
be either downloaded directly to SmartPAC 2 via the local network or mailed to you on a
USB disk.
WPC 2000 Standard Features
WPC 2000 provides the following capabilities as standard features:
•
Interrupted Stroke provision. When the press is the Emergency-stopped before the
completion of a stroke by either the operator or an automatic device for personnel or
equipment protection, the message “Interrupted Stroke” flashes on the SmartPAC 2 display,
and WPC 2000 switches to “Two-hand Maintained Single-stroke” mode. To clear the
Interrupted Stroke, the operator pushes both Run/Inch buttons simultaneously and holds
them until the press reaches the top of the stroke. At this point, the “Interrupted Stroke”
message disappears, and WPC 2000 automatically reverts to the original operating mode.
•
Customized status codes. Nine user inputs are provided, allowing you to monitor auxiliary
press functions, such as lubrication systems. When one of these functions issues a Stop
command, a unique status code is displayed on the SmartPAC 2 LCD to identify why the
press stopped. Two of the inputs are cross-checked pairs, which you can use for safety
interlocks. If you install the optional Option 1 board, you can connect up to 20 additional
non-control-reliable inputs and up to 4 additional control-reliable, cross-checked input
pairs (see Appendix J).
•
90° stop-time test. This standard feature is required in order to set the correct safety
distance for personnel-guarding devices including light curtains, two-hand controls, and
type-B movable barriers. The test is performed at 90°, the press’s most critical stopping
point, with the press running in Continuous and the heaviest die installed. The results of
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