background image

Typical 

vertical 

track 

assembly

Jamb 

bracket

Flag 

angle

Flag angle lag screw locations

5/16” x 1-5/8”

Lag screws

Bottom 

section

Track 

rollers

12R FA

3/8” to 5/8” 

Spacing

Bottom section

15R QI

12R QI

Floor

Track roller

15R FA

Vertical track

6A

6B

6C

NOTE:

 Repeat the 

same process for 

the right hand side.

Attaching Strut(s) To Section 

Tools Required: Power drill, 7/16” Socket driver, Step ladder, Tape measure, Safety 

glasses, Leather gloves

 

7

 

NOTE:

 For door models 9700, 9510 or 9800 and is not windloaded, the struts are factory 

attached to the section.

IF YOUR DOOR CAME WITH A STRUT:

 Attach the Strut to the top section, as shown in the 

illustration below.

=

=

Strut (U-shape) 

(attached to top rib)

Top section

Top rib

(2) 1/4”-14 x 5/8” 

Self tapping screws

(2) 1/4”-14 x 5/8” 

Self tapping screws

Center line of top section

(2) 1/4”-20 x 11/16” 

Self drilling screws

(2) 1/4”-20 x 11/16” 

Self drilling screws

6” 6”

End cap

7A

7B

7B

7E

7C

6C

7D

30” To 36”

Top section

Top section

7E

7D

IF YOUR DOOR CAME WITH AN ASYMMETRICAL STRUT:

 Attach the asymmetrical Strut to 

the top section, as shown in the illustrations below.

IMPORTANT: 

WHEN SECURING THE ASYMMETRICAL STRUT TO THE TOP SECTION, IT IS 

RECOMMENDED NOT TO INSTALL ANY FASTENERS INTO THE SHORT LEG OF THE ASYM-

METRICAL STRUT.

Strut 

(asymmetrical) 

(attached to top rib)

Strut 

(asymmetrical) 

(attached to top rib)

Long leg

Short leg

Long leg

Short 

leg

Top section

Top section

Top rib

Top rib

7A

=

=

(2) 1/4”-14 x 5/8” 

Self tapping screws

(2) 1/4”-14 x 5/8” 

Self tapping screws

Center line of top section

(2) 1/4”-20 x 11/16” 

Self drilling screws

(2) 1/4”-20 x 11/16” 

Self drilling screws

30” To 36”

6” 6”

End cap

7B

7B

7C

7C

7D

7E

7E

Top section

7E

Top section

7D

FOR WINDLOADED DOORS:
NOTE:

 For windloaded doors, it is important to install the correct gauge of strut, the correct 

type / height of the strut, the correct quantity of struts and in the correct strut locations in ac-

cordance with each specific windload design pressure drawings to ensure wind performance 

and regulatory compliance.

FOR WINDLOADED DOOR MODELS 9100, 9405, 9600, 5120, 5145:

 Refer to your Wind-

load Specification Sheet and install the Struts, then install the Roller Slides onto your sections 

accordingly.

FOR WINDLOADED DOOR MODELS 9700, 9510:

 Refer to your Windload Specification 

Sheet and install the Strut(s), then install the Hinge Brackets onto your sections accordingly.

FOR WINDLOADED DOOR MODEL 9800:

 Refer to your Windload Specification Sheet and 

install the Hinge Reinforcing Brackets, then the Strut(s) onto your sections accordingly.

Attaching Drawbar Operator Bracket 

Tools Required: Power drill, 7/16” Socket driver, Phillips head screwdriver, Locking 

pliers, Tape measure, Safety glasses, Leather gloves

 

8

 

NOTE:

 If you’re installing a drawbar operator, the drawbar operator bracket must be mounted 

and secured prior to installing top section.

IMPORTANT: 

TO AVOID POSSIBLE DAMAGE TO YOUR DOOR, WAYNE DALTON RECOM-

MENDS REINFORCING THE TOP SECTION WITH A STRUT.

IMPORTANT: 

WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER 

TO THIS DOOR, A WAYNE DALTON OPERATOR/ DRAWBAR OPERATOR BRACKET MUST 

BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY STRUT 

PROVIDED WITH THE DOOR. THE INSTALLATION OF THE DRAWBAR OPERATOR MUST BE AC-

CORDING TO MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED 

PROPERLY.

NOTE:

 If a strut was installed, you can use two of the 1/4” - 20 x 11/16” self-drilling screws 

previously used to attach the strut instead of two 1/4” - 14 x 5/8” self-tapping screws when 

attaching drawbar operator bracket to strut.

NOTE:

 When attaching drawbar operator bracket to top section with strut, apply additional 

pressure to thread into the strut.

=

8A

Typical top section

Center line of 

top section

Drawbar operator 

bracket label

7

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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