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Perforated Angle Gauge Weight Limitations For TorqueMaster

®

 Or Torsion Springs:

1-1/4” x 1-1/4” x 15 Gauge

Less Than 220 lbs.

1-1/4” x 1-1/4” x 16 Gauge

Less Than 175 lbs.

NOTE:

 If an opener is installed, position horizontal tracks one hole above level when securing 

them to the rear back hangs.

Perforated Angle Gauge Weight Limitations For Extension Springs:

Perforated Angle Gauge

Door Balance Weight

2” x 2” x 12 Gauge

Less Than 400 lbs.

1-1/4” x 1-1/4” x 13 Gauge

Less Than 175 lbs.

WARNING 

MAKE SURE BACK HANGS ARE BRACED SUFFICIENTLY TO RESIST ANY 

MOTION DURING SPRING APPLICATION AND DOOR TRAVEL. IF BACK 

HANGS PIVOT OR DEFLECT, ADD REINFORCEMENT UNTIL THEY REMAIN 

FIRM AND STATIONARY. ANY BACK HANG THAT HAS BENT MUST BE 

REPLACED.

WARNING 

KEEP HORIZONTAL TRACKS PARALLEL AND WITHIN 3/4” TO 7/8” FROM 

DOOR EDGE, OTHERWISE DOOR COULD FALL, RESULTING IN SEVERE OR 

FATAL INJURY.

IMPORTANT: 

DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR 

BACK HANGS THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER.

NOTE:

 If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag 

screws and make sure lag screws engage into solid structural lumber.

WARNING 

FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY 

ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR 

FALLING WHEN RAISED, CAUSING SEVERE OR FATAL INJURY.

NOTE:

 Perforated angle must be attached to sound framing members and 

nails should not 

be used

.

90°

(3) 5/16” 

Bolts and nuts

(3) 5/16” Bolts and 

(3) 5/16” nuts

Perforated 

angle

A9a

5/16” Hex nut

5/16”-18 x 1-1/4” 

Hex bolt

Perforated angle bolted

using (2) 5/16” x 1-5/8” 

hex head lag screws to 

ceiling member and 

parallel to door

Horizontal track

A9b

NOTE:

 Repeat the same 

process for right hand side.

Horizontal tracks

Door edges

3/4” To 7/8”

 

3/4” To 7/8”

A9c

Attaching Weather Seal 

Tools Required: Hammer, Step ladder, Safety glasses, Leather gloves

 

A10

 

Permanently attach the weatherstrips on both door jambs and header. The weatherstrips 

were temporarily attached in Preparing the Opening, in the pre-installation section of this 

manual.

NOTE:

 When permanently attaching the weatherstrips to the jambs, avoid pushing the weath-

erstrips too tightly against the face of door.

Weather seal

s

Nail

Weather 

seal

Jamb

Weather seal 

installed

Jamb

Header

Jamb

Nail

NOTE:

 Door not shown for clarity.

B10A

B10B

Balancing Door 

Tools Required: Ratchet wrench, Socket: 5/8”, Wrench: 5/8”, 3” Ratchet extension, 

(2) Locking pliers, Step ladder, Tape measure, Safety glasses, Leather gloves

 

A11

 

NOTE:

 Windows may cause the top section to be significantly heavier than the remaining 

sections. Wayne Dalton attempts to balance the door at the top and bottom. To prevent any 

sudden door acceleration between the top and bottom, we recommend motor operating all 

doors with windows.
Remove any locking pliers. Lift the door and check its balance. Adjust spring(s) if door lifts by 

itself (hard to pull down) or if door is difficult to lift (drifts down). Anytime spring adjustments 

are made, ratchet pawl knob must be in the upper position. An unbalanced door can cause 

TorqueMaster

®

 Plus operation problems.

Close the door and place locking pliers onto both vertical tracks just above the third track 

roller. This is to prevent the garage door from rising while adjusting the spring(s).

IMPORTANT: 

TO ADJUST SPRINGS, ONLY ADD OR REMOVE A MAXIMUM OF 3/10 OF 

A TURN (THREE TEETH ON THE RATCHET WHEEL) AT A TIME. BOTH SIDES NEED TO BE 

ADJUSTED EQUALLY ON DOUBLE SPRING DOORS.

WARNING 

WINDING SPRINGS IS AN EXTREMELY DANGEROUS PROCEDURE 

AND SHOULD BE PERFORMED ONLY BY A TRAINED DOOR SYSTEM 

TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.

ADD SPRING TENSION:

 The ratchet wheel is made of 10 teeth. To add spring tension, 

tighten counter clockwise on the right hand side and clockwise on the left hand side. Place 

pawl knob in upper position. Place the ratchet with 5/8” socket and 3” ratchet extension 

onto the winding shaft, to add 3/10 of a turn. Watch as three teeth of the ratchet wheel pass 

over the pawl, creating three “clicks”. Place pawl knob in lower position. For double spring 

13

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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