background image

Center coupler 

assembly

Key

Torsion 

keyed shaft

Key

Torsion 

keyed shaft

NOTE:

 If you have any of these components shown in this 

illustration, refer to the full 

Installation Instructions And 

Owner’s Manual

 available at no charge from:

- Your local Wayne Dalton Sales Center, or

- Online at 

www.Wayne-Dalton.com

, or

- By mailing to: Wayne Dalton, a division

of Overhead Door Corporation, P.O. Box

67, Mt. Hope, OH., 44660.

B2g

Torsion Spring Assembly 

Tools Required: 3/8” Wrench, 9/16” Wrench, Step ladder, Tape measure, Safety 

glasses, Leather gloves

 

B3

 

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

IMPORTANT: 

IDENTIFY THE TORSION SPRINGS PROVIDED AS EITHER RIGHT WOUND (RED 

WINDING CONE), WHICH GOES ON THE LEFT HAND SIDE OR LEFT WOUND (BLACK WINDING 

CONE), WHICH GOES ON THE RIGHT HAND SIDE.

IMPORTANT: 

ON SINGLE SPRING APPLICATIONS, ONLY A LEFT HAND WOUND (BLACK 

WINDING CONE), IS REQUIRED.

NOTE:

 The set screws used on all winding cones and cable drums are colored red. DO NOT 

identify right and left hand by the set screw color.
Facing the inside of the door, lay the torsion shaft on the floor. Lay the torsion spring with the 

black winding cone and the black cable drum at the right end of the torsion shaft. Lay the 

torsion spring with the red winding cone and the red cable drum at the left end of the torsion 

shaft. Slide the center bracket bearing onto the torsion shaft followed by the torsion springs 

and cable drums.

IMPORTANT: 

THE CENTER BRACKET BEARING, TORSION SPRING(S) AND CABLE DRUMS 

MUST BE POSITIONED AND ORIENTED, AS SHOWN.

Torsion 

shaft

Right wound, red 

winding cone 

(left hand side)

Left wound, black 

winding cone 

(right hand side)

Right hand 

cable drum, 

black

Left hand cable 

drum, red

IMPORTANT:

 ON SINGLE 

SPRING APPLICATIONS, 

ONLY A LEFT WOUND 

(BLACK WINDING CONE), 

IS REQUIRED.

B3a

B3b

NOTE:

 Layout 

counterbalance parts in 

proper orientation, then 

install onto torsion 

shaft, as shown.

Center 

bracket 

bearing

Left hand 

end bearing 

bracket

Torsion spring 

assembly

B3c

Right hand end 

bearing bracket

Torsion spring 

assembly

B3d

Or

Center 

bracket

B3d

Center 

bracket 

bearing

Torsion 

shaft

Right hand 

end bearing 

bracket

B3d

B3d

NOTE:

 Position the 

torsion shaft so that 

equal amounts of the 

shaft extend from each 

end bearing bracket.

Torsion 

shaft

Left hand 

end bearing 

bracket

Attaching Springs to Center Bracket 

Tools Required: Ratchet Wrench, 9/16” Socket, 9/16” Wrench, Tape measure, Step 

ladder, Safety glasses, Leather gloves

 

B4

 

IMPORTANT: 

THE SPRING WARNING TAG(S) SUPPLIED MUST BE SECURELY ATTACHED 

TO THE STATIONARY SPRING CONE(S) IN PLAIN VIEW. SHOULD A REPLACEMENT SPRING 

WARNING TAG BE REQUIRED, CONTACT WAYNE DALTON FOR FREE REPLACEMENTS.
Slide center bracket bearing into the spring. Align the stationary spring cone(s) with the holes 

in the center bracket bearing assembly. Secure the torsion spring(s) to the center bracket 

assembly with (2) 3/8” - 16 x 1-1/2” hex head bolts and (2) 3/8” - 16 nuts.

IMPORTANT: 

NEVER USE MORE THAN ONE BEARING WHEN ATTACHING TWO SPRINGS TO 

ONE CENTER BRACKET.

B4a

Center 

bracket 

bearing

Stationary 

spring 

cone

Center 

bracket

Torsion 

spring

Stationary 

spring cone

Torsion 

spring

3/8”-16 x 1-1/2” 

Hex head bolts

3/8”-16 

Hex nuts

Spring 

warning 

tag(s)

B4c

B4b

B4d

B4d

Center 

bracket 

bearing

Center 

bracket

Attaching Counterbalance Lift Cables 

Tools Required: 3/8” Wrench, Locking pliers, Tape measure, Step ladder, Safety 

glasses, Leather gloves

 

B5

 

IMPORTANT: 

VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE 

DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES.

IMPORTANT: 

INSPECT EACH COUNTERBALANCE LIFT CABLE MAKING SURE IT IS SEATED 

PROPERLY ONTO THE CABLE DRUM AND THAT BOTH COUNTERBALANCE LIFT CABLES HAVE 

EQUAL TENSION.

CHECK COUNTERBALANCE LIFT CABLES FOR EQUAL TENSION:

1. Attach locking pliers to track above top roller.
2. Grasp cable at approximate mid-door height location.
3. Draw cable toward you about 1/2” to 1” and release, noting the response of the cable.
4. Repeat above steps for other cable.
5. Adjust cable tension as needed until right and left cables both respond the same.

Left hand 

cable 

drum

Counterbalance lift cable 

hooked in cable drum

Torsion 

shaft

Left hand end 

bearing bracket

B5b

B5a

15

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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