background image

Cleaning Your Garage Door

IMPORTANT: 

DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!

While factory-applied finishes on garage doors are durable, it is desirable to clean them on 

a routine basis. Some discoloration of the finish may occur when a door has been exposed 

to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of 

direct exposure to sunlight. Cleaning the door will generally restore the appearance of the 

finish. To maintain an aesthetically pleasing finish of the garage door, a periodic washing of 

the garage door is recommended.

THE FOLLOWING CLEANING SOLUTION IS RECOMMENDED:

 A mild detergent solution 

consisting of one cup detergent (with less than 0.5% phosphate) dissolved into five gallons of 

warm water will aid in the removal of most dirt.

NOTE:

 The use of detergents containing greater than 0.5% phosphate is not recommended.

NOTE:

 Be sure to clean behind weatherstrips on both sides and top of door sections.

CAUTION 

NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

NOTE:

 Do not use any window cleaning fluids, scouring compounds, gritty cloths or solvent-

based cleaners of any kind.
To clean polycarbonate windows, see 

www.Wayne-Dalton.com

.

Painting Your Garage Door

Refer to Insert “

Field Painting and Finishing Fiberglass or Steel Door Sections

”.

Maintaining The Finish 

On Your Garage Door

If the factory finish is beginning to fade, the door may require a field applied top clear coat. 

Depending on environment and usage, this may be necessary after 1 to 3 years of use. Refer 

to Instruction Insert “

Field Painting and Finishing Fiberglass Or Steel Door Sections

”.

Operation And Maintenance

OPERATING YOUR GARAGE DOOR:

 Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. When correctly installed, your 

Wayne Dalton door will operate smoothly. Always operate your door with controlled move-

ments. Do not slam your door or throw your door into the open position, this may cause dam-

age to the door or its components. If your door has an electric opener, refer to the owner’s 

manual to disconnect the opener before performing manual door operation below.

MANUAL DOOR OPERATION:

 For additional information on manual garage door operations 

go to 

www.dasma.com

 and reference TDS 165.

WARNING 

DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN 

OPENING AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES / 

SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY.

OPENING A DOOR:

 Make sure the lock(s) are in the unlocked position. Lift the door by using 

the lift handles / suitable gripping points only. Door should open with little resistance.

CLOSING A DOOR:

 From inside the garage, pull door downward using lift handles / gripping 

point only. If you are unable to reach the lift handles/ suitable gripping points only, use pull 

down rope affixed to the side of door. Door should close completely with little resistance.

USING AN ELECTRIC OPERATOR:

 

IMPORTANT: 

PULL DOWN ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR 

MADE INOPERATIVE IN THE UNLOCKED POSITION.
When connecting a drawbar (trolley type) garage door operator to this door, a drawbar opera-

tor bracket must be securely attached to the top section of the door, along with any struts 

provided with the door. Always use the drawbar operator bracket supplied with the door. To 

avoid possible damage to your door, Wayne Dalton recommends reinforcing the top section 

with a strut (may or may not be supplied). The installation of the drawbar operator must be 

according to manufacturer’s instructions and force settings must be adjusted properly. Refer 

to the owner’s manual supplied with your drawbar operator for complete details on installa-

tion, operation, maintenance and testing of the operator.

MAINTAINING YOUR GARAGE DOOR: 

Before you begin, read all warning labels affixed to 

the door and the installation instructions and owner’s manual. Perform routine maintenance 

steps once a month, and have the door professionally inspected once a year. Review your 

Installation Instructions and Owner’s Manual for the garage door. These instructions are 

available at no charge from Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 

67, Mt. Hope, OH., 44660, or at 

www.Wayne-Dalton.com

. For additional information on 

garage door / operator maintenance go to 

www.dasma.com

 and reference TDS 151, 167 

and 179.

MONTHLY INSPECTIONS:
1. VISUAL INSPECTION:

 Closely inspect jambs, header and mounting surface. Any material 

found not to be structurally sound must be replaced. It may be necessary to uninstall part 

or all of the door assembly in order to replace defective material. Refer to the supplemental 

instructions “Removing an Existing Door / Preparing the Opening” at 

www.Wayne-Dalton.

com

. Inspect the spring(s), counterbalance lift cables, track rollers, pulleys, rear back hangs 

and other door hardware for signs of worn or broken parts. Tighten any loose screws and/or 

bolts, except on bottom corner brackets or on the counterbalance assembly. Check exterior 

surface of the door sections for any minor cracks. Verify door has not shifted right or left in 

the opening. If you suspect problems, contact a trained door system technician.

WARNING 

GARAGE DOOR SPRINGS, COUNTERBALANCE LIFT CABLES, BRACKETS, 

AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER 

EXTREME TENSION, AND IF HANDLED IMPROPERLY, CAN CAUSE 

SEVERE OR FATAL INJURY. ONLY A TRAINED DOOR SYSTEMS 

TECHNICIAN SHOULD ADJUST THEM, BY CAREFULLY FOLLOWING THE 

MANUFACTURER’S INSTRUCTIONS.

WARNING 

NEVER REMOVE, ADJUST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAG 

SCREWS ON THE COUNTERBALANCE (END BEARING BRACKETS, DRUMS 

OR SPRING SYSTEM) OR BOTTOM CORNER BRACKETS OF THE DOOR. 

THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER 

EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, 

HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS 

TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.

TORQUEMASTER

®

 PLUS SPRINGS:

 Pawl knob(s) (located on the TorqueMaster

®

 end brack-

ets above the door) should be engaged to prevent the door from rapidly descending in case 

of spring failure or forceful manual operation.

EXTENSION SPRINGS:

 A restraining cable or other device should be installed on the exten-

sion spring (located above the horizontal tracks) to help contain the spring if it breaks.

2. DOOR BALANCE:

 Periodically test the balance of your door. If you have a garage door 

drawbar operator, use the release mechanism so you can operate the door by hand when 

doing this test. Start with the door in the fully closed position. Using handles or suitable grip-

ping points, lift the door to check its balance. Adjust TorqueMaster

®

 or Extension spring(s), if 

door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). DO NOT 

attempt to repair or adjust Torsion Springs yourself. To adjust TorqueMaster

®

 or Extension 

spring(s), refer to your installation instructions and owner’s manual. If in question about 

any of the procedures, do not perform the work. Instead, have it adjusted by a trained door 

systems technician.

3. LUBRICATION:

 The door should open and close smoothly. Ensure the door track rollers 

are rotating freely when opening and closing the door. If track rollers do not rotate freely, 

clean the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a 

non-silicon based lubricant) graduated end hinges, center hinges, steel track rollers, bearings 

and torsion springs (torsion spring coil surfaces). DO NOT lubricate plastic idler bearings, ny-

lon track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficult use a graphite 

dust to lubricate.

CHECK FOR PRESENCE OF SAFETY LABELS:

The adjacent bottom corner 

bracket and all cable 

retention features including 

milford pins, cotter pins, & 

clevis pins are under HIGH 

SPRING TENSION.

262484  REV1 01/08/10

WARNING

Repairs and adjustments 

must be made by an 

experienced door 

professional or mechanic, 

using proper tools and 

instructions.

DO NOT REMOVE, COVER OR 

PAINT THIS LABEL.

© Copyright 2010 Wayne-Dalton, 
a Division of Overhead Door Corp.

The adjacent bottom corner 

bracket and all cable 

retention features including 

milford pins, cotter pins, & 

clevis pins are under HIGH 

SPRING TENSION.

262484  REV1 01/08/10

WARNING

Repairs and adjustments 

must be made by an 

experienced door 

professional or mechanic, 

using proper tools and 

instructions.

DO NOT REMOVE, COVER OR 

PAINT THIS LABEL.

© Copyright 2010 Wayne-Dalton, 
a Division of Overhead Door Corp.

WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR 

OPENER TO THIS DOOR, A WAYNE-DALTON 

OPENER/TROLLEY BRACKET MUST BE SECURELY 

ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG 

WITH ANY U-BARS PROVIDED WITH THE DOOR. THE 

INSTALLATION OF THE OPENER MUST BE ACCORDING TO 
MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS 

MUST BE ADJUSTED PROPERLY.

323917                              REV2   01/15/2010

IMPORTANT!

Copyright 2010 Wayne Dalton, a Division of Overhead Door Corp.

Spring Turns

Door Height

Spring Turns

     (6’ - 0”)

14

     (6’ - 3”)

14 - 1/2

     (6’ - 5”)

15

     (6’ - 6”)

15

     (6’ - 8”)

15 - 1/2

     (6’ - 9”)

15 - 1/2

     (7’ - 0”)

16

     (7’ - 3”)

16 - 1/2

     (7’ - 6”)

17

     (7’ - 9”)

17 - 1/2

     (8’ - 0”)

18

Number of Installed Spring Turns

300547                  REV2   01/15/2010

Copyright 2010 Wayne Dalton, a 
Division of Overhead Door Corp.

HIGH SPRING TENSION CAN CAUSE 
SERIOUS INJURY OR DEATH.

DO NOT

 adjust, repair or remove springs or parts to 

which springs are connected, such as steel brack-
ets, cables, wood blocks, fasteners or other parts of 
the counterbalance system.

Adjustments or repairs must 

ONLY

 be made by a 

trained door systems technician using proper tools 
and instructions.

DO NOT

 remove, cover or paint over this tag. Prod-

uct user should inspect this tag periodically for 
legibility and should order a replacement tag from 
the door manufacturer, as needed.

©Copyright 2010 Overhead Door Corporation                                                     

102081   REV2 06/24/2010

SAFETY INSTRUCTIONS

1.

  Operate door ONLY when it is properly   

 adjusted and free of obstructions.

2.

  If a door becomes hard to operate,  

 

 

inoperative or is damaged,  immediately  

 

have necessary adjustments and/or repairs  

 

made by a trained door system technician  

 

using proper tools and instructions.

3.

  DO NOT stand or walk under a moving door,  

 

or permit anybody to stand or walk under  

 

an electrically operated door.

4.

  DO NOT place fingers or hands into open  

 

section joints when closing a door. Use lift  

 

handles/gripping points when operating  

 door manually.

5.

  DO NOT permit children to operate garage  

 door or door controls.

6.

  Due to constant extreme spring tension,  

 

DO NOT attempt any adjustment, repair or  

 

alteration to any part of the door,  

 

 

especially to springs, spring brackets,    

 

bottom corner brackets, red colored    

 

fasteners, cables or supports. To avoid   

 

possible severe or fatal injury, have any  

 

such work performed by a trained door  

 

system technician using proper tools and  

 

instructions.

7.

  On electrically operated doors, pull down  

 

ropes must be removed and locks must be  

 

removed or made inoperative in the open  

 (unlocked) position.

8.

  Top section of door may need to be    

 

reinforced when attaching an electric    

 

opener. Check door and/or opener  

 

 

manufacturer’s instructions.

9.

  VISUALLY inspect door and hardware    

 

monthly for worn and/or broken parts.   

 

Check to ensure door operates freely.

10.

 Test electric opener’s safety features    

 

monthly, following opener manufacturer’s  

 

instructions.

11.

 NEVER hang tools, bicycles, hoses, clothing  

 

or anything else from horizontal tracks.  

 

Track systems are not intended or designed  

 

to support such extra weight. 

Place label at a readable height on door. DO NOT  

remove, cover or paint over this label. Product 

user should inspect this label periodically for 

legibility and should order a replacement label 
from the door manufacturer as needed.

324100              REV7   09/16/2013

Quality garage doors since 1954

Wayne Dalton

2501 S. State Hwy 121 Bus., Suite 200

Lewisville, TX 75067

For service, call (800) 827-3667

www.Wayne-Dalton.com

Copyright 2013 Wayne Dalton, a

Division of Overhead Door Corp.

 

Residential warning label 

The warning label will either be on 

the right or the left end stile.

Drawbar operator 

bracket label

Bottom corner bracket warning labels

Torsion spring tag(s) 

(one per spring)

TorqueMaster

®

 Plus tag(s) 

(one per spring)

19

Maintenance

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

Отзывы: