background image

Right hand 

cable drum

A2d

Right 

hand 

cable 

drum

TorqueMaster

®

 

spring tube 

assembly

Counterbalance 

lift cable 1-1/2 

wraps

Counterbalance 

lift cable

Winding 

shaft

Cam peak 

straight up

Splines

Groove

Round notch 

in flag angle

A2e

5”

Winding 

shaft

Cam 

peak 

straight 

up

Insert winding 

shaft into flag 

angle

Bearing

A2f

Left hand 

cable drum

TorqueMaster

®

 

spring tube 

assembly

Counterbalance lift 

cable 1-1/2 pre-wrap

Counterbalance 

lift cable

Idler 

bracket

Cam peak 

straight up

Round 

notch

Groove

Flag 

angle

A2h

A2g

Snaps

Idler 

bracket

Flag 

angle

Bearing

Idler 

bracket

Snaps

Groove

Left hand 

cable drum

Idler 

bracket

Snaps

Groove

Left 

hand 

cable 

drum

A2f

Left hand 

cable drum

TorqueMaster

®

 

spring tube 

assembly

Counterbalance lift 

cable 1-1/2 wraps

Counterbalance 

lift cable

Winding 

shaft

5”

Left hand 

cable drum

Splines

Groove

Round notch 

in flag angle

A2g

Winding 

shaft

Cam 

peak 

straight 

up

Insert winding 

shaft into flag 

angle

Bearing

Attaching End Brackets To Flag Angles 

Tools Required: Power drill, 3/16” Drill bit, 7/16” Socket driver, 1/2” Wrench, Tape 

measure, Step ladder, Safety glasses, Leather gloves

 

A3

 

IMPORTANT: 

WARNING TAGS MUST BE SECURELY ATTACHED TO END BRACKET(S).

IMPORTANT: 

FOR SINGLE SPRING DOORS, ENSURE THE LEFT HAND CABLE DRUM BEARING 

IS ALL THE WAY TO THE LEFT AND UP AGAINST THE FLAG ANGLE. IF THE CABLE DRUM IS 

PULLED AWAY FROM THE FLAG ANGLE, THEN THE IDLER BRACKET CAN RUB AGAINST THE 

CABLE DRUM CAUSING NOISE.

NOTE:

 Drill 3/16” pilot holes into header for the lag screws.

Grooves

Warning 

tag

Disconnect cable

guide hole

Splines

Winding 

shaft

Right 

hand 

end 

bracket

Flag 

angle

A3b

TorqueMaster

®

 

spring tube 

assembly

Right hand 

cable drum

Ratchet wheel

(oriented correctly)

A3a

FOR DOUBLE SPRING 

APPLICATIONS:

 Repeat 

same process for left 

hand end bracket.

A3e

5/16” 

Washer

5/16” 

Hex nut

Winding 

shaft

5/16” -18 x 3/4” 

Carriage bolt

TorqueMaster

®

 

spring tube 

assembly

Right hand 

cable drum

5/16” x 1-5/8” 

Lag screw

Right 

hand end 

bracket

A3c

Flag 

angle

A3d

Flag 

angle

TorqueMaster

®

 

spring tube 

assembly

Left hand 

cable drum

A3e

A3f

Idler bracket

Flag 

angle

5/16” x 1-5/8”

Lag screw

5/16” -18 x 3/4”

Carriage bolt

5/16” Washer

5/16” Hex 

nut

Flag 

angle

Left hand 

cable drum

Bearing

Attaching Center Bracket to Wall 

Tools Required: Power drill, 3/16” Drill bit, 7/16” Socket driver, 1/2” Wrench, Level, 

Tape measure, Step ladder, Safety glasses, Leather gloves

 

A4

 

IMPORTANT: 

TORQUEMASTER

®

 SPRING TUBE MUST BE LEVEL BEFORE SECURING CENTER 

BRACKET BUSHING ASSEMBLY TO HEADER.

NOTE:

 Drill 3/16” pilot holes into header for the lag screws.

TorqueMaster

® 

spring tube

Center bracket 

bushing assembly

Level

A4b

(2) 5/16” x 1-5/8” 

Lag screws

A4a

Securing Door For Winding Spring(s) 

Tools Required: Locking pliers, Step ladder, Safety glasses, Leather gloves

 

A5

 

WARNING 

FAILURE TO PLACE LOCKING PLIERS ONTO VERTICAL TRACK CAN 

ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY.

Locking pliers above 

third track roller on 

both sides of door

Bottom section

Lock 

section

Locking pliers attached 

to inner and outer rail 

of vertical track

A5a

A5a

Intermediate section

Vertical 

track

Vertical 

track

Adjusting Counterbalance Lift Cable 

Tools Required: Locking pliers, Flat tip screwdriver, Step ladder, Tape measure, 

Pliers / Wire cutters, Safety glasses, Leather gloves

 

A6

 

IMPORTANT: 

ENSURE THE COUNTERBALANCE LIFT CABLE IS SEATED IN THE FIRST AND 

11

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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