background image

Weather seal

s

Nail

Weather 

seal

Jamb

Weather seal 

installed

Jamb

Header

Jamb

Nail

NOTE:

 Door not shown for clarity.

B10A

B10B

Balancing Door 

Tools Required: Step ladder, (2) Approved winding bars, 3/8” Wrench, (2) Locking 

pliers, Tape measure, Step ladder, Safety glasses, Leather gloves

 

B11

 

Remove Locking pliers. Lift door and check its balance. Adjustments to the required number 

of spring turns stated may be necessary. If door rises off floor more than 2 ft. under spring 

tension alone, reduce spring tension. If the door is hard to rise or drifts down on its own, add 

spring tension. A poorly balanced door can cause garage door operator problems.
To adjust spring tension, fully close door. Apply locking pliers to track above third track roller. 

Place locking pliers on torsion shaft, as shown in C5. Insert a winding rod into the winding 

cone. Push upward on the winding rod slightly while carefully loosening the set screws in the 

winding cone.

IMPORTANT: 

BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE 

THE SET SCREWS ARE LOOSE.
Carefully adjust spring tension 1/4 turn. Retighten both set screws to 14-15 ft. lbs. of torque 

in the winding cone and repeat for the other side. Recheck door balance and re-adjust spring 

tension if needed.

IMPORTANT: 

DO NOT ADJUST MORE THAN 1 TURN FROM THE RECOMMENDED NUMBER 

OF TURNS.
If the door still does not operate easily, lower the door into the closed position, unwind 

spring(s) completely, and recheck the following items:
1.) Is the door level?
2.) Are the torsion shaft and flag angles level and plumb?
3.) Does the distance between the flag angles equal door width plus 3-3/8” to 3-1/2”?
4.) Do the counterbalance lift cables have equal tension? Adjust if necessary.
5.) Rewind the spring(s).
6.) Make sure door is not rubbing on jambs.

IMPORTANT: 

IF DOOR STILL DOES NOT BALANCE PROPERLY, THEN CONTACT A TRAINED 

DOOR SYSTEM TECHNICIAN.

EXTENSION SPRING

Attaching Rear Back Hangs 

Tools Required: Ratchet wrench, Socket: 1/2” 5/8”, Wrench: 1/2” 5/8”, (2) Locking 

pliers, Tape measure, Level, Step ladder, Safety glasses, Leather gloves

 

C1

 

NOTE:

 Temporarily support the horizontal track with rear back hangs as shown in Step A9, 

without lifting door and then proceed to Step C2.

Attaching Front Cable Lift Sheaves 

Tools Required: 9/16” Wrench, Locking pliers, Tape measure, Level, Step ladder, 

Safety glasses, Leather gloves

 

C2

 

Horizontal track angle

C2a

Horizontal track radius

Flag angle

3/8”-16 

Hex nut

Horizontal

track angle

12” Radius horizontal 

track with 3” front cable 

lift sheave hole location

Horizontal track

C2b

C2c

15” Radius horizontal track 

with 3” or 4” front cable lift 

sheave hole location

or

12” Radius horizontal track 

with 4” front cable lift 

sheave hole location

3” or 4” 

Front cable 

lift sheave

Front cable lift sheave

Attaching Extension Springs 

Tools Required: 9/16” Wrench, Locking pliers, Tape measure, Level, Step ladder, 

Safety glasses, Leather gloves

 

C3

 

WARNING 

WITH ASSISTANCE, RAISE THE DOOR SLOWLY INTO THE OPEN POSITION 

MAKING SURE THE DOOR TRAVELS SMOOTHLY THROUGH THE TRACKS. 

CLAMP LOCKING PLIERS TO THE BACK LEG OF BOTH HORIZONTAL 

TRACKS, BELOW THE BOTTOM TRACK ROLLERS TO KEEP THE DOOR 

FROM LOWERING.

WARNING 

FAILURE TO INSTALL SPRING RESTRAINT CABLES CAN RESULT IN 

SEVERE OR FATAL INJURY IN CASE OF SPRING BREAKAGE.

IMPORTANT: 

SPRING RESTRAINT CABLES MUST BE TAUT AND EQUALIZED.

Locking 

pliers

NOTE: 

This illustration shows the outside of the door 

in the open position.

Bottom 

section

Track 

roller

C3a

C3b

5/16”-18 x 3-3/4”

Eye bolt

C3c

C3d

Horizontal 

track

Extension 

spring

Back 

view

Front view

Spring restraint 

cable 

Spring 

restraint cable 

Loop

5/16” x 1-5/8” 

Lag bolt

3 Hole 

clip

Special 

knot

3 Hole 

clip

C3i

Rear 

back

hang

Extension 

spring

5/16”-18 x 3-3/4”

Eye bolt

Extension 

spring

Spring 

restraint 

cable

17

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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