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Important Safety Instructions

DEFINITION OF KEY WORDS USED IN THIS MANUAL:

WARNING 

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH; IF NOT 

AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

CAUTION 

INDICATES PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO 

FOLLOW INSTRUCTIONS.

IMPORTANT: 

INDICATES REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.

NOTE:

 Indicates information assuring proper installation of the door.

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUES-

TION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A 

TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1. 

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2.

 

Wear protective gloves during installation to avoid cuts from sharp metal edges.

3.

 

Wear eye protection when using tools, to avoid eye injury.

4.

 

Do Not install your new door on a windy day. Door could fall during the installation, 

causing severe or fatal injury.

5.

 

Doors 12’-0” wide and over must be installed by two persons, to avoid possible injury. 

Do Not attempt to install alone.

6.

 

Operate door only when it is properly adjusted and free from obstructions.

7.

 

If a door becomes hard to operate, inoperative or is damaged, immediately have 

necessary adjustments and/ or repairs made by a trained door system technician using 

proper tools and instructions.

8.

 

DO NOT stand or walk under a moving door, or permit anybody to stand or walk under 

an electrically operated door.

9.

 

DO NOT place fingers or hands into open section joints when closing a door. Use lift 

handles/ gripping points when operating door manually.

10.

  DO NOT permit children to operate garage door or door controls. Severe or fatal injury 

could result should the child become entrapped between the door and the floor.

11.

  Due to constant extreme spring tension, do not attempt any adjustment, repair or 

alteration to any part of the door, especially to springs, spring brackets, bottom corner 

brackets, fasteners, counterbalance lift cables or supports. To avoid possible severe or 

fatal injury, have any such work performed by a trained door systems technician using 

proper tools and instructions.

12.

  On electrically operated doors, pull down ropes must be removed and locks must be 

removed or made inoperative in the open (unlocked) position.

13.

  Top section of door may need to be reinforced when attaching an electric opener. 

Check door and/ or opener manufacturer’s instructions.

14.

  Visually inspect door and hardware monthly for worn and or broken parts. Check to 

ensure door operates freely.

15.

  Test electric opener’s safety features monthly, following manufacturer’s instructions.

16.

  NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. 

Track systems are not intended or designed to support extra weight.

17.

  This door may not meet the building code wind load requirements in your area. For 

your safety, you will need to check with your local building official for wind load code 

requirements and building permit information.

18.

  For windloaded doors, the wind performance is achieved via the entire door system 

and component substitution is not authorized without express permission by Wayne 

Dalton.

NOTE:

 It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior 

to fastening.

CAUTION 

IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE-

TREATED WOOD, PTFE-COATED OR STAINLESS STEEL FASTENERS MUST BE 

OBTAINED AND USED. REPLACEMENT FASTENERS MUST BE OF AT LEAST 

EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS. IF THE ORIGINAL 

FASTENER WAS RED-HEAD, THE REPLACEMENT FASTENER MUST BE RED-

HEAD ALSO. CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF 

NEEDED.

WARNING 

IMPACT GUNS ARE NOT RECOMMENDED. WHEN INSTALLING 5/16” LAG 

SCREWS USING AN ELECTRIC DRILL/ DRIVER, THE DRILL/ DRIVERS 

CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN-LBS OF 

TORQUE. FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS.

IMPORTANT: 

RIGHT AND LEFT HAND IS DETERMINED INSIDE THE BUILDING LOOKING OUT.

Potential Hazard

Effect

Prevention

 

Moving door

   WARNING

Could result in Death or 

Serious Injury

Keep people clear of opening 

while Door is moving.

Do 

NOT

 allow children to play 

with the Door Opener.

Do 

NOT

 operate a Door that 

jams or one that has a broken 

spring.

 

High tension spring

   WARNING

Could result in Death or 

Serious Injury

Do 

NOT

 try to remove, install, 

repair or adjust springs or 

anything to which door spring 

parts are fastened, such as, 

wood blocks, steel brackets, 

cables or other like items.

Installations, repairs and 

adjustments must be done by 
a trained door system techni-

cian using proper tools and 

instructions.

Removing an Existing Door 

and Preparing the Opening

To avoid possible injury and to insure proper installation, it's highly recommended that you 

read and fully understand the complete instructions on removing an Existing Door & Prepar-

ing the Opening. These are available for download at 

www.Wayne-Dalton.com

 or at your 

local Wayne Dalton Sales Center.

NOTE:

 For complete details on the Headroom, Backroom or the Mounting Surface require-

ments, refer to more detailed Installation Instructions and Owner’s manual available at 

www.

Wayne-Dalton.com

.

WEATHERSTRIPS (MAY NOT BE INCLUDED):

Depending on the size of your door, you may have to cut or trim the weatherstrips (if neces-

sary) to properly fit into the header and jambs.

NOTE:

 If nailing product at 40°F or below, pre-drilling is required.

NOTE:

 Do not permanently attach weatherstrips to the header and jambs at this time.

FOR QUICK INSTALL TRACK:

 For the header, align the weatherstrip with the inside edge 

of the header and temporarily secure it to the header with equally spaced nails. Starting 

at either side of the jamb, fit the weatherstrip up tight against the temporarily attached 

weatherstrip in the header and flush with the inside edge of the jamb. Temporarily secure 

the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom 

section from falling out of the opening during installation. Equally space nails approximately 

12” to 18” apart.

FOR FULLY ADJUSTABLE TRACK:

 For the header, align the weatherstrip 1/8” to 1/4” inside 

the header edge, and temporarily secure it to the header with equally spaced nails. Starting 

at either side of the jamb, fit the weatherstrip up tight against the temporarily attached 

weatherstrip in the header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the 

weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom sec-

tion from falling out of the opening during installation. Equally space nails approximately 12” 

to 18” apart.

Tools Required

Power drill

Phillips head screw-

driver

Saw horses

Hammer

Drill bits: 1/8”, 3/16”, 

9/32”, 7/16”, 1/2”

Wrenches: 3/8”, 

7/16”, 1/2”, 9/16”, 

5/8”

Needle nose pliers

Safety glasses

Ratchet wrench

Pencil

Pliers / Wire cutters

Level

Socket driver: 7/16”

Approved winding rods

Step ladder

Leather gloves

Sockets: 7/16”, 1/2”, 

9/16”, 5/8”

Locking pliers

Tape measure

Flat tip screwdriver

3” Ratchet extension

Vise clamps

2

Pre-Installation

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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