background image

(2) #12 x 1/2”

Phillips head screws

1/4”- 14 x 5/8”

Self-tapping screws

Drawbar operator 

bracket

Backside of 

drawbar operator 

bracket

8B

8C

NOTE:

 Clamp drawbar operator bracket to 

strut (if supplied) with vise clamps.

For Door Models 9100, 9405, 9600, 5120 and 5145

NOTE:

 Prior to fastening drawbar operator bracket to top section, ensure the top edge of 

drawbar operator bracket is aligned with the top edge of the section, as shown.

(8) 1/4” - 20 x 11/16”

Self-drilling screws

Drawbar operator bracket 

in place under strut

Top section

Strut

Drawbar 

operator bracket

Strut

Top section

1/4” - 20 x 7/8”

Self-drilling screws

8B

8C

8D

Strut

For Door Models 

9700, 9510 and 9800

Remove screws first, install operator bracket,

then finish re-attaching the strut using the

screws removed previously.

Attaching Top Fixtures To Top Section 

Tools Required: Power drill, 7/16” Socket driver, Step ladder, Safety glasses, 

Leather gloves

 

9

 

NOTE:

 Refer to breakdown of door and track parts, to determine which top fixtures you 

received.

NOTE:

 The top fixture slide will be tightened and adjusted later, in step, Adjusting Top Fixture.

NOTE:

 Ensure the top fixture slide is able to slide along the top fixture base. If needed, loosen 

the 1/4” - 20 flange hex nuts / 5/16” - 18 hex nuts.

(4) 1/4”- 14 x 5/8”

Self-tapping screws

Insert short stem 

track roller

Top fixture 

base

Top fixture 

slide

(2) 1/4”- 20 Flange hex nuts

End 

cap

(2) 1/4”- 20 x 5/8”

Carriage bolts

2nd 

Set

Top section

Top fixture slide

9A

9B

For Door Models 

9100, 9405,

9600, 5120 and 

5145

Short stem track roller

Top section

(1)Top fixture assembly

Endcap

Top fixture slide

5/16” - 18 Hex nut and 

5/16” - 18 x 5/8” Carriage bolt

Top fixture base

Strut

(4) 1/4”-14 x 5/8” 

Self-tapping screws

9A

For Door Models 

9100, 9405,

9600, 5120 and 

5145

Short stem 

track roller

Top section

Endcap

Top fixture slide

5/16” - 18 Hex nut and 

5/16” - 18 x 5/8” Carriage bolt

Top 

fixture 

base

Strut

Top fixture 

assembly

(4) 1/4”-20 x 7/8” 

Self-drilling screws

9A

For Door Models 

9700 and 9510

Short stem track roller

Top section

(1)Top fixture assembly

Endcap

Top fixture slide

5/16” - 18 Hex nut and 

5/16” - 18 x 5/8” Carriage bolt

Top fixture base

Strut

(4) 1/4”-20 x 7/8” 

Self-drilling screws

9A

For Door 

Model 9800

Strut

(3) 1/4”-14 x 7/8” 

Self drilling screws

Top 

Section

Long stem 

track roller

End 

cap

Top 

fixture 

base

(1) 5/16”-18 x 3/4” 

Carriage bolt

“L” Reinforcing 

bracket

(1) 5/16”-18 

Hex nut

Lip

Top fixture 

slide

9A

9B

For Door Model 9800.

FOR WINDLOADED DOORS:
NOTE:

 If you have a Windloaded door and door models 9100, 9405, 9600, 5120, 5145, 

9700, refer to your Windload Specification Sheet and install the Top Fixture Roller Slides onto 

your top section accordingly.

NOTE:

 Refer to the Windload Specification Sheet to determine if a pushnut is required to be 

installed on stem track rollers accordingly.

Stacking Sections 

Tools Required: Power drill, 7/16” Socket driver, Tape measure, Level, Step ladder, 

Safety glasses, Leather gloves

 

10

 

NOTE:

 The sections can be identified by the graduation of the factory installed graduated end 

hinges. The smallest graduated end hinge on section should be stacked on top of the bottom 

section, with each graduated end hinge increasing as the sections are stacked.

NOTE:

 Make sure graduated end and center hinges are flipped down, when stacking another 

section on top.

NOTE:

 Larger doors will use long stem track rollers with double graduated end hinges.

NOTE:

 To prevent center hinge leaf from rotating, first secure the top middle hole of the cen-

ter hinge leaf with one 1/4” - 14 x 5/8” self-tapping screw then secure the other two holes.

NOTE:

 Larger doors with double graduated end hinges, fasten both hinges to connect the 

sections using 1/4” - 14 x 5/8” self-tapping screws.

IMPORTANT: 

PUSH & HOLD THE HINGE LEAF SECURELY AGAINST THE SECTIONS WHILE 

SECURING WITH 1/4” - 14 X 5/8” SELF TAPPING SCREWS. THERE SHOULD BE NO GAP 

BETWEEN THE HINGE LEAVES AND THE SECTIONS.

8

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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