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applications, repeat the same process for the other side.

REMOVE SPRING TENSION:

 To remove spring tension, place a regular 5/8” wrench onto the 

winding shaft. Place pawl knob in upper position.

IMPORTANT: 

BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING.

Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel. Push in 

on the pawl to allow the three ratchet wheel teeth to pass by the pawl, as you carefully allow 

the wrench to be rotated upward by the spring tension, release the pawl to allow it to engage 

with the ratchet wheel. Place pawl knob in lower position. For double spring applications, 

repeat the same process for the other side.

IMPORTANT: 

DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURN (1 SPRING TURN 

EQUALS 10 TEETH ON RATCHET WHEEL) FROM THE RECOMMENDED NUMBER OF TURNS 

SHOWN ON THE WINDING SPRING TURN CHART.
If the door still does not operate easily, lower the door into the closed position, unwind 

spring(s) completely, and recheck the following items:
1.) Is the door level?
2.) Are the TorqueMaster

®

 spring tube and flag angles level and plumb?

3.) Does the distance between the flag angles equal door width plus 3-3/8” to 3-1/2”?
4.) Do the counterbalance lift cables have equal tension? Adjust if necessary.
5.) Rewind the spring(s).
6.) Make sure door is not rubbing on jambs.

Ratchet 

wrench

End bracket

Pawl

Winding

shaft

Ratchet wheel

Pawl knob in 

lower position

Pawl knob in 

upper position

Pawl

3” 

Ratchet 

extension

5/8” Socket

TORSION SPRING

Single Spring 

Applications

Double Spring 

Applications

NOTE:

 Some graphics in “B” are designated as either single spring applications or double 

spring applications.

Attaching End Bearing Brackets 

Tools Required: Power drill, 3/16” Drill bit, Ratchet wrench, 7/16” Socket driver, 

9/16” Socket, 9/16” Wrench, Tape measure, Step ladder, Safety glasses, Leather 

gloves

 

B1

 

NOTE:

 Prior to fastening end bearing brackets into the door jamb, pilot drill using a 3/16” 

drill bit.

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

NOTE:

 Depending on your door’s configuration you may have to break the end bearing 

brackets apart.

NOTE:

 End bearing brackets are right and left hand.

IMPORTANT: 

THE END BEARING BRACKET’S LOWER SLOTS ARE USED ON DOORS WITH 

12” RADIUS TRACK; THE UPPER SLOTS ARE USED ON DOORS WITH 15” RADIUS TRACK.

Horizontal track angle

B1a

Horizontal track radius

Bend back and fourth to seperate 

the (2) end bearing brackets

(2) 3/8”-16

Hex nuts

(2) 3/8”-16 x 3/4”

Truss head bolts

Upper 

slots

Lower 

slots

Horizontal 

track angle

Or

B1c

B1b

B1b

IMPORTANT:

 THE END BEARING BRACKET’S LOWER SLOTS ARE USED ON DOORS WITH 12” 

RADIUS TRACK; THE UPPER SLOTS ARE USED ON DOORS WITH 15” RADIUS TRACK.

(2) 3/8”-16

Hex nuts

(2) 3/8”-16 x 3/4”

Truss head bolts

Upper 

slots

Lower 

slots

Left hand 

end bracket

Left hand 

end bracket

Jamb

5/16” x 1-5/8” 

Lag screws

B1d

B1c

Or

Left hand 

end bracket

Left 

hand 

end 

bracket

Attaching Center Bracket to Wall 

Tools Required: Power drill, 7/16” Socket driver, 3/16” Drill bit, Level, Tape mea-

sure, Pencil, Step ladder, Safety glasses, Leather gloves

 

B2

 

NOTE:

 Prior to fastening center bracket(s) to the header, pilot drill using a 3/16” drill bit.

NOTE:

 On some single spring doors, the spring can be longer than half the opening width. If 

your spring is longer, then the center bracket must be mounted off center for the spring to fit 

properly. Measure spring length adding room for spring growth during winding, to determine 

appropriate center bracket location.

IMPORTANT: 

USE A 5/16” X 2-1/2” RED HEAD LAG SCREW INSTEAD OF THE 5/16” X 

1-5/8” RED HEAD LAG SCREW IF MOUNTING SURFACE IS COVERED BY DRYWALL. THE LAG 

SCREW MUST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BRACKET(S). 

IF MOUNTING SURFACE IS A 2” X 6” BOARD INSTALLED ON TOP OF MASONRY, DRILL A 

CLEARANCE HOLE IN MASONRY FOR THE 5/16” X 2-1/2” RED HEAD LAG SCREWS.

Spring mounting 

pad (2” X 6”), White 

Pine or denser.

Typical 

center 

bracket

Vertical 

line

Equal distance (top of door 

section to horizontal line)

Horizontal 

line

Typical 

center of 

left hand 

end 

bearing 

bracket

Jamb

B2a

Equal distance (top of door 

section to horizontal line)

Center 

of door

Center 

bracket

5/16” x 1-5/8” Hex head lag screw (RED HEAD) or 

5/16” x 2-1/2” Hex head lag screw (RED HEAD) 

5/16” x 1-5/8” Hex head 

lag screws (RED HEAD) 

Vertical 

line

Horizontal 

line

Spring mounting 

pad (2” X 6”), White 

Pine or denser.

B2b

B2c

B2c

B2c

B2e

B2d

B2d

B2f

14

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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