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DOOR INSTALLATION 

INSTRUCTIONS

To avoid possible injury and to insure proper installation, it's highly recommend that you read 

and fully understand the complete 

Installation Instructions and Owner’s Manual

 and 

any applicable 

Option-Specific Installation Instructions

 before you attempt this installa-

tion. The complete 

Option-Specific Installation Instructions and owner’s manual

 are 

available for download at 

www.Wayne-Dalton.com

.

IMPORTANT: FOR MORE DETAILED INFORMATION ON COMPONENTS AND INSTALLA-

TION STEPS, REFER TO THE COMPLETE INSTALLATION INSTRUCTIONS AND OWNER’S 

MANUAL AVAILABLE AT WWW.WAYNE-DALTON.COM.
NOTE:

 Reference TDS 160 for general garage door terminology at 

www.dasma.com

.

IMPORTANT: 

IF THE DOOR WILL BE EXPOSED TO A SIGNIFICANT AMOUNT OF ROAD SALT, 

PAINT THE BARE GALVANIZED BOTTOM WEATHER STEEL RETAINER TO INHIBIT RUSTING.

Attaching Flag Angles and (NWL) Jamb 

Brackets To Vertical Tracks 

Tools Required: Tape measure, Safety glasses, Leather gloves

 

1

 

NOTE:

 If you have Riveted Track or Angle Mount Track, skip this step.

FOR DOORS WITH QUICK INSTALL TRACK:

For Door Models 9100, 9405, 9600, 5120 and 5145, Jamb Bracket Schedule

DOOR 

HEIGHT

VERTICAL 

TRACK 

LENGTH

1ST SET

2ND SET

3RD SET

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

6’0”

64”

5

M

6

B

N/A

6’5” - 

6’8”

69” - 72”

3

B

6

M

N/A

7’0”

76”

3

B

7

T

N/A

7’3” - 

7’9”

79” - 85”

3

B

5

B

6

B

8’0” 

4-SEC

88”

3

M

6

T

7

M

8’0” 

5-SEC

88”

3

B

7

T

8

T

B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE

For Door Models 9700, 9510 and 9800 Non-Sonoma, Jamb Bracket Schedule

DOOR 

HEIGHT

VERTICAL 

TRACK 

LENGTH

1ST SET

2ND SET

3RD SET

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

6’0”

64”

5

M

6

B

N/A

6’6” - 

6’8”

70” - 72”

3

M

5

B

N/A

6’10” - 

7’0”

74” - 76”

3

B

5

B

N/A

7’3” 

-  7’9”

79” - 85”

3

B

5

B

6

B

8’0” (4 

Sec)

88”

3

M

6

T

7

M

B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE

For Door Models 9800 Sonoma, Jamb Bracket Schedule

DOOR 

HEIGHT

VERTICAL 

TRACK 

LENGTH

1ST SET

2ND SET

3RD SET

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

JAMB 

BKT

POSITION

6’6” - 

6’8”

70” - 72”

3

M

5

B

N/A

6’10”

74”

3

M

7

T

N/A

7’0”

76”

3

B

5

B

N/A

7’4” - 

7’6”

80” - 82”

3

B

5

B

6

B

7’8” - 

8’0” (4 

Sec)

84” - 88” 

3

M

6

T

7

M

B= BOTTOM HOLE, M= MIDDLE HOLE, T= TOP HOLE

1/4

Turn

Left hand 

vertical 

track

NOTE:

 Repeat the 

same process for 

the right hand side.

Left hand 

flag angle

1A

1B

1C

1D

1/4

Turn

Left hand 

jamb bracket

Left hand 

jamb bracket

3rd 

Set

1st 

Set

2nd Set

Bottom 

hole

Top 

hole

Middle 

hole

FOR DOORS WITH FULLY ADJUSTABLE TRACK:

Left hand 

vertical track

NOTE:

 Loosely fasten 

components together. 

Repeat the same process 

for the right hand side.

Left hand 

flag angle

1A

1B

1C

Left hand 

jamb bracket

Left hand 

jamb bracket

3rd 

Set

1st 

Set

2nd 

Set

Attaching (WL) Jamb Brackets To Vertical 

Tracks 

Tools Required: Tape measure, Safety glasses, Leather gloves

 

2

 

NOTE:

 The windload jamb brackets are installed in addition to the Non-Windload jamb 

brackets.

NOTE:

 If you have Riveted Track or Angle Mount Track, skip this step.

NOTE:

 Windload specification code 

0356

 only uses the (Q.I.) jamb bracket schedule.

Left hand 

vertical track

NOTE:

 Loosely fasten 

components together. 

Repeat the same process 

for the right hand side.

Typical left hand 

vertical track 

assembly

2A

2B

2C

Left hand windload 

jamb bracket

NOTE:

 Measure the length of the vertical tracks. 

Using the Jamb Bracket Schedule (shown on the

Windload Specification Sheet included in the 

hardware box), determine the placement of the 

windload jamb brackets for your door height.

Left hand 

windload jamb 

bracket

Left hand 

windload jamb 

bracket

Attaching Horizontal Track Angles 

Tools Required: Hammer, Safety glasses, Leather gloves

 

3

 

Left hand horizontal 

track angle

Key slots

Left hand 

horizontal track

Quick 

Install tabs

Quick Install tabs

in place

Left hand horizontal 

track

Left hand horizontal 

track angle

Quick 

Install tabs

NOTE:

 Repeat the same 

process for the right hand side.

3B

3A

Or

5

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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