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Attaching Counterbalance Lift Cables and 

Track Rollers 

Tools Required: Tape measure, Safety glasses, Leather gloves

 

4

 

WARNING 

ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN TO PREVENT 

COUNTERBALANCE LIFT CABLE FROM COMING OFF THE PIN, WHICH 

COULD ALLOW THE DOOR TO FALL AND RESULT IN SEVERE OR FATAL 

INJURY.

NOTE:

 Larger doors will use long stem track rollers with double graduated end hinges.

NOTE:

 Verify bottom weather seal is aligned with bottom section. If there is more than 1/2” 

excess weather seal on either side, trim weather seal even with bottom section.

NOTE:

 Cable drum assemblies are marked right and left hand.

FOR DOORS WITH TORQUEMASTER

®

 PLUS SPRINGS:

4B

4C

4C

4A

Counterbalance 

lift cable

Left hand cable 

drum assembly

Counterbalance 

lift cable

Bottom weather seal

Cable loop

Bottom section

Cable loop

Bottom corner 

bracket warning label

Bottom corner 

bracket warning label

Right hand cable drum assembly

Milford pin

Milford pin

FOR NON-WINDLOADED DOORS:

Long stem 

track roller

Double graduated 

end hinge

(Hinge tube)

Left hand cable 

drum assembly

Bottom section

Counterbalance 

lift cable

Short stem 

track roller

Bottom 

corner 

bracket

warning 

label

Bottom corner 

bracket 

warning label

#1 Single 

graduated 

end hinge

(Hinge tube)

Bottom 

weather 

seal

Left hand cable 

drum assembly

#1 Single 

graduated end 

hinge (Hinge tube)

Milford 

pin

Cable 

loop

Short stem 

track roller

4E

4F

4F

4G

Bottom

section

Counterbalance 

lift cable

Bottom 

corner

bracket

Short 

stem 

track 

roller

FOR DOORS WITH TORSION OR EXTENSION SPRINGS:

4B

4C

4C

4A

Counterbalance 

lift cable

Counterbalance 

lift cable

Bottom weather seal

Cable loop

Bottom section

Cable loop

Bottom corner 

bracket warning label

Bottom corner 

bracket warning label

Milford pin

Milford pin

FOR NON-WINDLOADED DOORS:

Long stem 

track roller

Double graduated 

end hinge

(Hinge tube)

Bottom section

Counterbalance 

lift cable

Short stem 

track roller

Bottom 

corner 

bracket

warning 

label

Bottom corner 

bracket 

warning label

#1 Single 

graduated 

end hinge

(Hinge tube)

Bottom 

weather 

seal

#1 Single 

graduated end 

hinge (Hinge tube)

Milford 

pin

Cable 

loop

Short stem 

track roller

4D

4E

4E

4F

Bottom

section

Counterbalance 

lift cable

Bottom 

corner

bracket

Short 

stem 

track 

roller

Positioning Bottom Section 

Tools Required: Tape measure, Level, Wooden shims (if necessary), Safety glasses, 

Leather gloves

 

5

 

Weather seal (If applicable)

Level

Bottom section

Wooden shims (If necessary)

5A

5C

5C

5B

Attaching Vertical Tracks To Jambs 

Tools Required: Power drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure, 

Level, Step ladder, Safety glasses, Leather gloves

 

6

 

IMPORTANT: 

IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION 

OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION 

ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO 

DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.

IMPORTANT: 

THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE. 

IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE 

SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.

NOTE:

 Make sure the counterbalance lift cable is located between the track rollers and the 

door jamb.
Position the left hand vertical track assembly over the track rollers of the bottom section and 

install, as shown. Drill 3/16” pilot holes into the door jamb for the lag screws.

6

Содержание 9100

Страница 1: ...nterbalance Installation Instructions 10 TorqueMaster Spring 10 Torsion Spring 14 Extension Spring 17 Maintenance 19 Cleaning Your Garage Door 19 Painting Your Garage Door 19 Maintaining The Finish On...

Страница 2: ...ST BE OBTAINED AND USED REPLACEMENT FASTENERS MUST BE OF AT LEAST EQUAL STRENGTH AND SIZE AS ORIGINAL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CON...

Страница 3: ...ator Bracket For Models 9100 9405 9600 5120 5145 H2 Drawbar Operator Bracket For Models 9700 9510 9800 I TRACKS AS REQUIRED I1 Left Hand Horizontal Track Assembly I2 Right Hand Horizontal Track Assemb...

Страница 4: ...K20 Center Coupler Assembly As Required EXTENSION SPRING COUNTERBALANCE APPLICATION K22 Extension Springs K23 Spring Restraint Cables K24 Front Cable Lift Sheaves K25 Rear Cable Lift Sheaves K26 3 Ho...

Страница 5: ...els 9800 Sonoma Jamb Bracket Schedule DOOR HEIGHT VERTICAL TRACK LENGTH 1ST SET 2ND SET 3RD SET JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION 6 6 6 8 70 72 3 M 5 B N A 6 10 74 3 M 7 T N A 7 0...

Страница 6: ...ance lift cable Bottom weather seal Cable loop Bottom section Cable loop Bottom corner bracket warning label Bottom corner bracket warning label Milford pin Milford pin FOR NON WINDLOADED DOORS Long s...

Страница 7: ...rect type height of the strut the correct quantity of struts and in the correct strut locations in ac cordance with each specific windload design pressure drawings to ensure wind performance and regul...

Страница 8: ...8 x 5 8 Carriage bolt Top fixture base Strut Top fixture assembly 4 1 4 20 x 7 8 Self drilling screws 9A For Door Models 9700 and 9510 Short stem track roller Top section 1 Top fixture assembly Endcap...

Страница 9: ...Horizontal Tracks Tools Required Ratchet wrench 9 16 7 16 Socket 9 16 7 16 Wrench Step ladder Tape measure Safety glasses Leather gloves 12 Remove nail that was temporally holding the top section in...

Страница 10: ...m wrap Optional A1b A1c Label Label TorqueMaster spring tube TorqueMaster spring tube Center bracket NOTE Orient profile of spring tube and center bracket hole for smooth fit Installing Cable Drum Ass...

Страница 11: ...shaft Right hand end bracket Flag angle A3b TorqueMaster spring tube assembly Right hand cable drum Ratchet wheel oriented correctly A3a FOR DOUBLE SPRING APPLICATIONS Repeat same process for left han...

Страница 12: ...T DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 15 6 8 6 9 15 1 2 7 0 16 7 3 16 1 2 7 6 17 7 9 17 1 2 8 0 18 NOTE Since total turns to balance door can deviate from winding spring turn chart valu...

Страница 13: ...mbs and header The weatherstrips were temporarily attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid...

Страница 14: ...ak the end bearing brackets apart NOTE End bearing brackets are right and left hand IMPORTANT THE END BEARING BRACKET S LOWER SLOTS ARE USED ON DOORS WITH 12 RADIUS TRACK THE UPPER SLOTS ARE USED ON D...

Страница 15: ...ssembly B3c Right hand end bearing bracket Torsion spring assembly B3d Or Center bracket B3d Center bracket bearing Torsion shaft Right hand end bearing bracket B3d B3d NOTE Position the torsion shaft...

Страница 16: ...ng rod into one of the other sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the co...

Страница 17: ...RTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN EXTENSION SPRING Attaching Rear Back Hangs Tools Required Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Loc...

Страница 18: ...door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your door height NOTE It may be necessary to adjust spr...

Страница 19: ...on the TorqueMaster end brack ets above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining ca...

Страница 20: ...fically limited to repairing or replacing at its option any part which is determined by Seller to be defective during the applicable warranty period Any labor charges are excluded and will be the resp...

Страница 21: ......

Страница 22: ...mer service representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave...

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