Front Suspension
If removed, the damping rod locknut must be fitted with
the flat face facing to the top of the fork. The slightly
tapered face must face the fork spring. Incorrect
orientation may lead to a loosening of the locknut.
16.
Tiger 800:
Re-thread the damper cylinder rod
locknut leaving
10. 5 mm
of thread exposed above
the nut (dimension
A
below>.
1Z
Tiger 800XC:
Re-thread the damper cylinder rod
locknut leaving
12 mm
of thread exposed above the
nut <dimension
A
below).
Damper Cylinder Rod Nut Setting
18. Refit the fork spring, close wound end uppermost,
spring spacer and washer.
1. Washer
2. Spring spacer mger 800 shown>
3. Spring
4. Damper rod
19. Attach tool 3880085-T0301 to the threads of the
damper rod and pull the damper upwards.
While compressing the fork spring always wear
protective equipment for the face and eyes and never
stand directly above or look directly down on the fork. If
the spring compressor should dislodge or detach, the
resulting release of spring tension could cause parts to
fly off resulting in injury to the user.
20.
Tiger 800XC only:
Refit tool T3880067 as
previously described, compress the fork spring and
refit the split collar below the damper rod nut.
Remove tool T3 88006Z
1. Damper locknut
2. Tool T3880067
3. Spring holder <part of T3880067)
Note:
•
On Tiger 800 models, an assistant may be
required to install the split collar.
21.
Tiger 800 only:
Tool T3880067 is not required;
the spring can be compressed by gripping the
spring collar by hand and the split collar installed
with the aid of an assistant.
22. Remove tool 3 880085-T0301 from the damper rod.
23. Fit a new 0-ring to the top cap.
24. Refit the top cap to the damper rod.
25. Hold the top cap while tightening the damper rod
locknut to
2 0 Nm.
26. Lubricate the 0-ring on the top cap with a smear of
fork oil then screw the top cap fully into the inner
tube.
2Z Tighten the top cap to
35 Nm.
Note:
•
lt is much easier to tighten the top cap when
the fork has been refitted.
28. Refit the fork <see page 13-6).
13. 14
Service Manual
-
Tiger 800 and Tiger 800XC
Содержание 2010 Tiger 800
Страница 2: ...11 SeiVice Manual Tiger 800 and Tiger 800XC...
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Страница 8: ...Introduction This page intentionally left blank viii SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 56: ...General Information Clutch Cable Routing 1 48 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 57: ...General Information Throttle Cable Routing SeiVice Manual Tiger 800 and Tiger SOOXC 1 49...
Страница 58: ...General Information Main Wiring Harness Routing 1 50 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 60: ...General Information ABS Hose Routing 1 52 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 61: ...General Information Fuel Tank Breather Hose Routing SeiVice Manual Tiger 800 and Tiger SOOXC 1 53...
Страница 62: ...General Information This page intentionally left blank 1 54 Service Manual Tiger 800 and Tiger 800XC...
Страница 70: ...Cylinder Head Exploded View Camshaft Cover 10 Nm 3 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 71: ...Cylinder Head Exploded View Camshaft and Camshaft Drive 9 Nm SeiVice Manual Tiger 800 and Tiger 800XC 3 5...
Страница 92: ...Cylinder Head This page intentionally left blank 3 26 SeNice Manual Tiger 800 and Tiger SOOXC...
Страница 94: ...Clutch Exploded View Clutch Cover 12 Nm 9 Nm 9 Nm 4 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
Страница 95: ...Clutch Exploded View Clutch Assembly 98 Nm SeiVice Manual Tiger 800 and Tiger 800XC 4 3...
Страница 124: ...Balancer Exploded View Balancer Shaft 6 2 Service Manual Tiger 800 and Tiger 800XC...
Страница 130: ...Transmission Exploded v 1ew In 12 Nm 7 2 put and 0utput Shafts 85 Nm SeJVic M e anual Tiger 800 and r ger 800XC...
Страница 131: ...Transmission Exploded View Sprag Clutch and Starter Gears 16 Nm SeiVice Manual Tiger 800 and Tiger BOOXC 7 3...
Страница 132: ...Transmission Exploded View Gear Selectors and Drum 6 12 Nm l 12 Nm 12 Nm 7 4 Service Manual Tiger 800 and Tiger 800XC...
Страница 133: ...Transmission Exploded View Gear Change Mechanism 6 Nm 22 Nm j 20 m Seavice Manual Tiger 800 and Tiger 800XC 7 5...
Страница 152: ...Transmission This page intentionally left blank 7 24 SeJVice Manual Tiger 800 and Tiger 800XC...
Страница 154: ...Lubrication Exploded View Sump 12Nm 25Nm 8 2 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 156: ...Lubrication Engine Oil Circuit A COOLED OIL 6 U NCOOLED OIL cdah 8 4 Service Manual Tiger 800 and Tiger 800XC...
Страница 172: ...Engine Removal Refit Exploded View Frame Fixings 48 Nm 48 Nm 48 Nm 48 Nm 9 2 Service Manual Tiger 800 and Tiger 800XC...
Страница 178: ...Engine Removal Refit This page intentionally left blank 9 8 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 185: ...Fuel System Engine Management Exploded View Fuel Tank and Fuel Pump j SeiVice Manual Tiger 800 and Tiger 800XC 1 0 7...
Страница 187: ...Fuel System Engine Management Exploded View Airbox 1 5 Nm 1 5 Nm SeNice Manual Tiger 800 and Tiger 800XC 10 9...
Страница 189: ...Fuel System Engine Management Exploded View Evaporative System SeNice Manual Tiger 800 and Tiger 800XC 10 11...
Страница 199: ...Fuel System Engine Management Components Location ENGIN E CONTROL MODULE SeNice Manual Tiger 800 and Tiger 800XC 10 21...
Страница 302: ...Fuel System Engine Management This page intentionally left blank 10 124 SeiVice Manual Tiger800 and Tiger800XC...
Страница 304: ...Cooling Exploded View Cooling System 1 Nm 2 Nm 2 Nm Q Tiger SOOXC Only 11 2 SeNice Manual Tiger800 and Tiger800XC...
Страница 316: ...Rear Suspension Exploded View Swinging Arm 9 Nm 110Nm 9 Nm 12 2 SeiVice Manual Tiger800 and Tiger800XC...
Страница 319: ...Rear Suspension Exploded View Rear Suspension Unit Tiger 800 48Nm 48Nm Service Manual Tiger800 and Tiger800XC 12 5...
Страница 320: ...Rear Suspension Exploded View Rear Suspension Unit Tiger SOOXC 3Nm 48Nm 12 6 SeiVice Manual Tiger800 and Tiger800XC...
Страница 360: ...Brakes Exploded View Front Brake Caliper 28Nm 22 Nm 14 6 SeiVice Manual Tiger800 and Tiger800XC...
Страница 361: ...Brakes Exploded View Rear Brake Master Cylinder 15 Nm V 7 Nm 22Nm 16Nm Setvice Manual Tiger800 and Tiger800XC 14 7...
Страница 362: ...Brakes Exploded View Rear Brake Caliper 18Nm 3 Nm ZZ Nm 27 Nm 14 8 SeiVice Manual Tiger800 and Tiger800XC...
Страница 363: ...Brakes Exploded View ABS System 9 Nm SeiVice Manual Tiger800 and Tiger800XC 14 9...
Страница 428: ...Wheels Tyres Exploded view Front Wheel Tiger 800 65 Nm 15 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
Страница 429: ...Wheels Tyres Exploded view Front Wheel Tiger SOOXC 65 Nm SeiVice Manual Tiger 800 and Tiger 800XC 15 3...
Страница 444: ...Wheels Tyres This page intentionally left blank 15 18 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 447: ...Frame and Bodywork Exploded View Frame all Models 48 Nm 48 Nm 48 Nm 48 Nm Service Manual Tiger 800 and Tiger 800XC 16 3...
Страница 451: ...Frame and Bodywork Exploded View Rear Panels all Models 20 Nm r S Nm 20 Nm SeNice Manual Tiger 800 and Tiger 800XC 16 7...
Страница 452: ...Frame and Bodywork Exploded View Footrests and Mountings all Models 16 8 Service Manual Tiger 800 and Tiger 800XC...
Страница 453: ...Frame and Bodywork Exploded View Sidestand all Models 45 Nm 7 Nm 20 Nm SeiVice Manual Tiger 800 and Tiger 800XC 16 9...
Страница 454: ...Frame and Bodywork Exploded View Front Mudguard Tiger 800 16 10 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 455: ...Frame and Bodywork Exploded View Front Mudguard Tiger SOOXC 6Nm 6Nm 6Nmz SeiVice Manual Tiger 800 and Tiger 800XC 16 11...
Страница 456: ...Frame and Bodywork Exploded View Rear Mudguard all Models 6 Nm 6 Nm 3 Nm 16 12 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 471: ...w Instruments Exploded VIe f 2 Nm 800XC r 800 and Tiger Manual T ge Se1V1ce Electrical 17 3...
Страница 472: ...Electrical Exploded View Headlight 3 5 Nm 3 5 Nm 3 Nm 17 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 473: ...Exploded View Rear Light Reflectors g c 3 Nm SeiVice Manual Tiger 800 and Tiger 800XC Electrical 3 Nm 17 5...
Страница 474: ...Electrical Exploded View Direction Indicators 3 Nm 3 Nm 3 Nm 17 6 SeNice Manual Tiger 800 and Tiger 800XC...
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