Engine Removal/Refit
All models
1.
Fully insert the lower rear gearbox mounting bolt,
refit the hardened washer and fit a new nut.
Do not fully tighten at this stage.
Unless the following engine mounting bolt installation/
tightening sequence is precisely followed, severe frame
damage can occur.
2. Tighten the engine mounting bolts as shown below.
•
•
Tighten the right hand rear cylinder head ( 1
>
bolt to
48 Nm.
Tighten the right hand front cylinder head ( 2)
bolt to
48 Nm.
Tighten the left hand rear cylinder head
bolt (3) to
48 Nm.
Tighten the left hand front cylinder head
bolt ( 4) to
48 Nm.
Tighten the rear lower rear gearbox
mounting bolt
<S>
to
48 Nm.
7�
5
1. Right hand rear cylinder head bolt
2. Right hand front cylinder head bolt
3. Left hand rear cylinder head bolt
4. Left hand front cylinder head bolt
5. Rear lower rear gearbox mounting bolt
3. Refit the swinging arm (see page
12-15>.
4.
Refit the clutch cable <see page 4-S>.
5. Reconnect all electrical connections to the engine.
6. Refit the gearchange linkage, aligning the slot in the
gear selector arm with the dot on the gear change
shaft.
Refit the bolt and tighten to
9 Nm.
Z
Refit the sprocket cover and tighten the bolts to
9 Nm
.
·
8. Fit new exhaust seals to the cylinder head. Ensure
that the face of the seal with the tab is facing the
cylinder head.
1. Cylinder head
2. Seal
3. Seal tab
9. Refit the exhaust system <see page
10-95>.
10. Refit the radiator (see page
1 1- 12).
1 1. Fill the engine with oil of the correct grade and
viscosity <see page
8-7>.
12. Refit the throttle bodies <see page
10-101).
Operation of the motorcycle with incorrectly adjusted,
incorrectly routed or damaged throttle cables could
interfere with the operation of the brakes, clutch or the
throttle itself. Any of these conditions could result in loss
of motorcycle control and an accident.
Move the handlebars to left and right full lock while
checking that cables and harnesses do not bind. Cables
or harness that bind will restrict the steering and may
cause loss of motorcycle control and an accident.
9.6
SeiVice Manual
-
Tiger 800 and Tiger 800XC
Содержание 2010 Tiger 800
Страница 2: ...11 SeiVice Manual Tiger 800 and Tiger 800XC...
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Страница 8: ...Introduction This page intentionally left blank viii SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 56: ...General Information Clutch Cable Routing 1 48 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 57: ...General Information Throttle Cable Routing SeiVice Manual Tiger 800 and Tiger SOOXC 1 49...
Страница 58: ...General Information Main Wiring Harness Routing 1 50 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 60: ...General Information ABS Hose Routing 1 52 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 61: ...General Information Fuel Tank Breather Hose Routing SeiVice Manual Tiger 800 and Tiger SOOXC 1 53...
Страница 62: ...General Information This page intentionally left blank 1 54 Service Manual Tiger 800 and Tiger 800XC...
Страница 70: ...Cylinder Head Exploded View Camshaft Cover 10 Nm 3 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 71: ...Cylinder Head Exploded View Camshaft and Camshaft Drive 9 Nm SeiVice Manual Tiger 800 and Tiger 800XC 3 5...
Страница 92: ...Cylinder Head This page intentionally left blank 3 26 SeNice Manual Tiger 800 and Tiger SOOXC...
Страница 94: ...Clutch Exploded View Clutch Cover 12 Nm 9 Nm 9 Nm 4 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
Страница 95: ...Clutch Exploded View Clutch Assembly 98 Nm SeiVice Manual Tiger 800 and Tiger 800XC 4 3...
Страница 124: ...Balancer Exploded View Balancer Shaft 6 2 Service Manual Tiger 800 and Tiger 800XC...
Страница 130: ...Transmission Exploded v 1ew In 12 Nm 7 2 put and 0utput Shafts 85 Nm SeJVic M e anual Tiger 800 and r ger 800XC...
Страница 131: ...Transmission Exploded View Sprag Clutch and Starter Gears 16 Nm SeiVice Manual Tiger 800 and Tiger BOOXC 7 3...
Страница 132: ...Transmission Exploded View Gear Selectors and Drum 6 12 Nm l 12 Nm 12 Nm 7 4 Service Manual Tiger 800 and Tiger 800XC...
Страница 133: ...Transmission Exploded View Gear Change Mechanism 6 Nm 22 Nm j 20 m Seavice Manual Tiger 800 and Tiger 800XC 7 5...
Страница 152: ...Transmission This page intentionally left blank 7 24 SeJVice Manual Tiger 800 and Tiger 800XC...
Страница 154: ...Lubrication Exploded View Sump 12Nm 25Nm 8 2 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 156: ...Lubrication Engine Oil Circuit A COOLED OIL 6 U NCOOLED OIL cdah 8 4 Service Manual Tiger 800 and Tiger 800XC...
Страница 172: ...Engine Removal Refit Exploded View Frame Fixings 48 Nm 48 Nm 48 Nm 48 Nm 9 2 Service Manual Tiger 800 and Tiger 800XC...
Страница 178: ...Engine Removal Refit This page intentionally left blank 9 8 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 185: ...Fuel System Engine Management Exploded View Fuel Tank and Fuel Pump j SeiVice Manual Tiger 800 and Tiger 800XC 1 0 7...
Страница 187: ...Fuel System Engine Management Exploded View Airbox 1 5 Nm 1 5 Nm SeNice Manual Tiger 800 and Tiger 800XC 10 9...
Страница 189: ...Fuel System Engine Management Exploded View Evaporative System SeNice Manual Tiger 800 and Tiger 800XC 10 11...
Страница 199: ...Fuel System Engine Management Components Location ENGIN E CONTROL MODULE SeNice Manual Tiger 800 and Tiger 800XC 10 21...
Страница 302: ...Fuel System Engine Management This page intentionally left blank 10 124 SeiVice Manual Tiger800 and Tiger800XC...
Страница 304: ...Cooling Exploded View Cooling System 1 Nm 2 Nm 2 Nm Q Tiger SOOXC Only 11 2 SeNice Manual Tiger800 and Tiger800XC...
Страница 316: ...Rear Suspension Exploded View Swinging Arm 9 Nm 110Nm 9 Nm 12 2 SeiVice Manual Tiger800 and Tiger800XC...
Страница 319: ...Rear Suspension Exploded View Rear Suspension Unit Tiger 800 48Nm 48Nm Service Manual Tiger800 and Tiger800XC 12 5...
Страница 320: ...Rear Suspension Exploded View Rear Suspension Unit Tiger SOOXC 3Nm 48Nm 12 6 SeiVice Manual Tiger800 and Tiger800XC...
Страница 360: ...Brakes Exploded View Front Brake Caliper 28Nm 22 Nm 14 6 SeiVice Manual Tiger800 and Tiger800XC...
Страница 361: ...Brakes Exploded View Rear Brake Master Cylinder 15 Nm V 7 Nm 22Nm 16Nm Setvice Manual Tiger800 and Tiger800XC 14 7...
Страница 362: ...Brakes Exploded View Rear Brake Caliper 18Nm 3 Nm ZZ Nm 27 Nm 14 8 SeiVice Manual Tiger800 and Tiger800XC...
Страница 363: ...Brakes Exploded View ABS System 9 Nm SeiVice Manual Tiger800 and Tiger800XC 14 9...
Страница 428: ...Wheels Tyres Exploded view Front Wheel Tiger 800 65 Nm 15 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
Страница 429: ...Wheels Tyres Exploded view Front Wheel Tiger SOOXC 65 Nm SeiVice Manual Tiger 800 and Tiger 800XC 15 3...
Страница 444: ...Wheels Tyres This page intentionally left blank 15 18 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 447: ...Frame and Bodywork Exploded View Frame all Models 48 Nm 48 Nm 48 Nm 48 Nm Service Manual Tiger 800 and Tiger 800XC 16 3...
Страница 451: ...Frame and Bodywork Exploded View Rear Panels all Models 20 Nm r S Nm 20 Nm SeNice Manual Tiger 800 and Tiger 800XC 16 7...
Страница 452: ...Frame and Bodywork Exploded View Footrests and Mountings all Models 16 8 Service Manual Tiger 800 and Tiger 800XC...
Страница 453: ...Frame and Bodywork Exploded View Sidestand all Models 45 Nm 7 Nm 20 Nm SeiVice Manual Tiger 800 and Tiger 800XC 16 9...
Страница 454: ...Frame and Bodywork Exploded View Front Mudguard Tiger 800 16 10 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 455: ...Frame and Bodywork Exploded View Front Mudguard Tiger SOOXC 6Nm 6Nm 6Nmz SeiVice Manual Tiger 800 and Tiger 800XC 16 11...
Страница 456: ...Frame and Bodywork Exploded View Rear Mudguard all Models 6 Nm 6 Nm 3 Nm 16 12 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 471: ...w Instruments Exploded VIe f 2 Nm 800XC r 800 and Tiger Manual T ge Se1V1ce Electrical 17 3...
Страница 472: ...Electrical Exploded View Headlight 3 5 Nm 3 5 Nm 3 Nm 17 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 473: ...Exploded View Rear Light Reflectors g c 3 Nm SeiVice Manual Tiger 800 and Tiger 800XC Electrical 3 Nm 17 5...
Страница 474: ...Electrical Exploded View Direction Indicators 3 Nm 3 Nm 3 Nm 17 6 SeNice Manual Tiger 800 and Tiger 800XC...
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