Crankshaft, Connecting Rods and Pistons
5. The piston ring gaps must be arranged as shown in
the diagram below.
1. Top ring
2. Second ring
3. First steel oil control ring
4. Oil control ring expander
5. Second steel oil control ring
Note:
FRONT
+
1
3
�-·/
4"-..1
"
/'�
2
5
•
The top ring gap should be positioned in the
12 o'clock position, and the second ring gap
in the 6 o'clock position. The first steel oil
control ring gap should be in the 12 o'clock
position and the second steel oil control ring
should be in the 6 o'clock position. The oil
control ring expander should be in the
7 o'clock position.
6. Fit the piston into the liner from below using a gentle
rocking motion to engage the rings in the bore.
Cylinder Wear
Measure the inside diameter of each cylinder using an
internal micrometer or similar accurate measuring
equipment.
Cylinder bore diameter
Standard:
Service limit:
gaep
74.040- 74.060 mm
74.150 mm
Test Position For Bore Wear Check (bore shown in
section>
1.
Measure the inside diameter 10 mm from the top of
the bore as shown above.
2. If the reading is outside the specified limits, replace
the liner and piston as an assembly.
5.16
SeJVice Manual
-
Tiger 800 and Tiger 800XC
Содержание 2010 Tiger 800
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Страница 8: ...Introduction This page intentionally left blank viii SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 56: ...General Information Clutch Cable Routing 1 48 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 57: ...General Information Throttle Cable Routing SeiVice Manual Tiger 800 and Tiger SOOXC 1 49...
Страница 58: ...General Information Main Wiring Harness Routing 1 50 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 60: ...General Information ABS Hose Routing 1 52 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 61: ...General Information Fuel Tank Breather Hose Routing SeiVice Manual Tiger 800 and Tiger SOOXC 1 53...
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Страница 70: ...Cylinder Head Exploded View Camshaft Cover 10 Nm 3 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 71: ...Cylinder Head Exploded View Camshaft and Camshaft Drive 9 Nm SeiVice Manual Tiger 800 and Tiger 800XC 3 5...
Страница 92: ...Cylinder Head This page intentionally left blank 3 26 SeNice Manual Tiger 800 and Tiger SOOXC...
Страница 94: ...Clutch Exploded View Clutch Cover 12 Nm 9 Nm 9 Nm 4 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
Страница 95: ...Clutch Exploded View Clutch Assembly 98 Nm SeiVice Manual Tiger 800 and Tiger 800XC 4 3...
Страница 124: ...Balancer Exploded View Balancer Shaft 6 2 Service Manual Tiger 800 and Tiger 800XC...
Страница 130: ...Transmission Exploded v 1ew In 12 Nm 7 2 put and 0utput Shafts 85 Nm SeJVic M e anual Tiger 800 and r ger 800XC...
Страница 131: ...Transmission Exploded View Sprag Clutch and Starter Gears 16 Nm SeiVice Manual Tiger 800 and Tiger BOOXC 7 3...
Страница 132: ...Transmission Exploded View Gear Selectors and Drum 6 12 Nm l 12 Nm 12 Nm 7 4 Service Manual Tiger 800 and Tiger 800XC...
Страница 133: ...Transmission Exploded View Gear Change Mechanism 6 Nm 22 Nm j 20 m Seavice Manual Tiger 800 and Tiger 800XC 7 5...
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Страница 154: ...Lubrication Exploded View Sump 12Nm 25Nm 8 2 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 156: ...Lubrication Engine Oil Circuit A COOLED OIL 6 U NCOOLED OIL cdah 8 4 Service Manual Tiger 800 and Tiger 800XC...
Страница 172: ...Engine Removal Refit Exploded View Frame Fixings 48 Nm 48 Nm 48 Nm 48 Nm 9 2 Service Manual Tiger 800 and Tiger 800XC...
Страница 178: ...Engine Removal Refit This page intentionally left blank 9 8 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 185: ...Fuel System Engine Management Exploded View Fuel Tank and Fuel Pump j SeiVice Manual Tiger 800 and Tiger 800XC 1 0 7...
Страница 187: ...Fuel System Engine Management Exploded View Airbox 1 5 Nm 1 5 Nm SeNice Manual Tiger 800 and Tiger 800XC 10 9...
Страница 189: ...Fuel System Engine Management Exploded View Evaporative System SeNice Manual Tiger 800 and Tiger 800XC 10 11...
Страница 199: ...Fuel System Engine Management Components Location ENGIN E CONTROL MODULE SeNice Manual Tiger 800 and Tiger 800XC 10 21...
Страница 302: ...Fuel System Engine Management This page intentionally left blank 10 124 SeiVice Manual Tiger800 and Tiger800XC...
Страница 304: ...Cooling Exploded View Cooling System 1 Nm 2 Nm 2 Nm Q Tiger SOOXC Only 11 2 SeNice Manual Tiger800 and Tiger800XC...
Страница 316: ...Rear Suspension Exploded View Swinging Arm 9 Nm 110Nm 9 Nm 12 2 SeiVice Manual Tiger800 and Tiger800XC...
Страница 319: ...Rear Suspension Exploded View Rear Suspension Unit Tiger 800 48Nm 48Nm Service Manual Tiger800 and Tiger800XC 12 5...
Страница 320: ...Rear Suspension Exploded View Rear Suspension Unit Tiger SOOXC 3Nm 48Nm 12 6 SeiVice Manual Tiger800 and Tiger800XC...
Страница 360: ...Brakes Exploded View Front Brake Caliper 28Nm 22 Nm 14 6 SeiVice Manual Tiger800 and Tiger800XC...
Страница 361: ...Brakes Exploded View Rear Brake Master Cylinder 15 Nm V 7 Nm 22Nm 16Nm Setvice Manual Tiger800 and Tiger800XC 14 7...
Страница 362: ...Brakes Exploded View Rear Brake Caliper 18Nm 3 Nm ZZ Nm 27 Nm 14 8 SeiVice Manual Tiger800 and Tiger800XC...
Страница 363: ...Brakes Exploded View ABS System 9 Nm SeiVice Manual Tiger800 and Tiger800XC 14 9...
Страница 428: ...Wheels Tyres Exploded view Front Wheel Tiger 800 65 Nm 15 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
Страница 429: ...Wheels Tyres Exploded view Front Wheel Tiger SOOXC 65 Nm SeiVice Manual Tiger 800 and Tiger 800XC 15 3...
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Страница 447: ...Frame and Bodywork Exploded View Frame all Models 48 Nm 48 Nm 48 Nm 48 Nm Service Manual Tiger 800 and Tiger 800XC 16 3...
Страница 451: ...Frame and Bodywork Exploded View Rear Panels all Models 20 Nm r S Nm 20 Nm SeNice Manual Tiger 800 and Tiger 800XC 16 7...
Страница 452: ...Frame and Bodywork Exploded View Footrests and Mountings all Models 16 8 Service Manual Tiger 800 and Tiger 800XC...
Страница 453: ...Frame and Bodywork Exploded View Sidestand all Models 45 Nm 7 Nm 20 Nm SeiVice Manual Tiger 800 and Tiger 800XC 16 9...
Страница 454: ...Frame and Bodywork Exploded View Front Mudguard Tiger 800 16 10 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 455: ...Frame and Bodywork Exploded View Front Mudguard Tiger SOOXC 6Nm 6Nm 6Nmz SeiVice Manual Tiger 800 and Tiger 800XC 16 11...
Страница 456: ...Frame and Bodywork Exploded View Rear Mudguard all Models 6 Nm 6 Nm 3 Nm 16 12 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 471: ...w Instruments Exploded VIe f 2 Nm 800XC r 800 and Tiger Manual T ge Se1V1ce Electrical 17 3...
Страница 472: ...Electrical Exploded View Headlight 3 5 Nm 3 5 Nm 3 Nm 17 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 473: ...Exploded View Rear Light Reflectors g c 3 Nm SeiVice Manual Tiger 800 and Tiger 800XC Electrical 3 Nm 17 5...
Страница 474: ...Electrical Exploded View Direction Indicators 3 Nm 3 Nm 3 Nm 17 6 SeNice Manual Tiger 800 and Tiger 800XC...
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