Brakes
Assembly
'
Never use mineral based grease (such as lithium or
copper based grease) in any area where contact with the
braking system hydraulic seals and dust seals is possible.
Mineral based grease will damage the hydraulic seals
and dust seals in the calipers and master cylinders.
Damage caused by contact with mineral based grease
may reduce braking efficiency resulting in an accident.
'
Before installation, all internal brake components should
be cleaned and lubricated with clean new DOT 4 brake
fluid.
Never use solvents, petrol <gasoline>, engine oil, or any
other petroleum distillate on internal brake components
as this will cause deterioration of the hydraulic seals in
the calipers and master cylinders.
A dangerous riding condition leading to loss of
motorcycle control and an accident could result if this
warning is ignored.
1.
Lubricate the piston and cylinder with new, clean
brake fluid.
Ensure that the piston and piston seal are fitted facing
the same way as noted during removal. A dangerous
riding condition leading to an accident could result from
incorrect assembly of the master cylinder.
2. Fit the new piston set into the master cylinder and
retain with a new circlip.
3. Refit the master cylinder boot.
Installation
1.
Locate the master cylinder to the handlebars and
position the clamp with the ' U P' arrow pointing
upwards.
1. 'UP' Arrow
2. 'Dot' mark
2. Align the master cylinder/clamp split line with the
'dot' mark on the handlebar.
3. Tighten the clamp bolts, upper first and then the
lower to
12 Nm.
4. Connect the brake hose to the master cylinder
incorporating new sealing washers. Tighten the
banjo bolt to
25 Nm.
5. Connect the brake light switch connections.
6. Position the brake lever ensuring that the pivot boss
is correctly aligned to the push rod. Fit and tighten
the pivot bolt to
1 Nm,
and the locknut to
6 Nm.
Use only DOT 4 specification brake fluid as listed in the
general information section of this manual. The use of
brake fluids other than those DOT 4 fluids listed in the
general information section may reduce the efficiency of
the braking system leading to loss of motorcycle control
and an accident.
Observe the brake fluid handling warnings given earlier
in this section of the manual.
14.22
SeNice Manual
-
Tiger 800 and Tiger 800XC
Содержание 2010 Tiger 800
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Страница 60: ...General Information ABS Hose Routing 1 52 SeiVice Manual Tiger 800 and Tiger 800XC...
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Страница 154: ...Lubrication Exploded View Sump 12Nm 25Nm 8 2 SeiVice Manual Tiger 800 and Tiger 800XC...
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Страница 185: ...Fuel System Engine Management Exploded View Fuel Tank and Fuel Pump j SeiVice Manual Tiger 800 and Tiger 800XC 1 0 7...
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Страница 471: ...w Instruments Exploded VIe f 2 Nm 800XC r 800 and Tiger Manual T ge Se1V1ce Electrical 17 3...
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