Crankshaft, Connecting Rods and Pistons
5. The liners must be positioned such they do not
touch each other - it must be possible to pass a
0.1 mm feeler gauge between the centre liner and its
adjacent liner on either side. If the liners touch at any
point, rotate the liners until there is a minimum
0.1 mm clearance.
1. Liners
Note:
•
Ensure that the piston/liner/connecting rod
assembly
aligns
correctly
with
the
crankshaft journal during assembly into the
crankcase.
6. Select the big end bearing shells <see page 5-10>.
Z
Fit the bearing shells to the connecting rod and big
end cap and lubricate with a 50/50 solution of
engine oil and molybdenum disulphide grease.
8. Align the connecting rod to the crankshaft and fit the
big end cap.
1. Big end cap
2. Connecting rod bolt
The torque characteristics of the connecting rod bolts
are sensitive to the correct lubrication being applied. If
the threads and under head areas are not lubricated
with molydenum disuplhide grease, the bolts may be
stretched and may become loose when in service
resulting in an expensive engine failure.
9.
Lubricate the threads and under-head area of the
new bolts with molybdenum disulphide grease.
Tighten the bolts evenly and progressively in five
stages as follows:
The torque characteristics of the connecting rod bolts
are sensitive to the rate at which they are tightened. If all
the torque is applied in one action, the bolt may be
stretched and may become loose when in service
resulting in an expensive engine failure.
a) tighten to
22 Nm;
b) release
120°;
cl
tighten to
10 Nm;
d) tighten to
14 Nm;
e) tighten through
120°
of bolt rotation as measured
using the Triumph torque turn gauge
cbxt
3 8 8 0 105 -T03 0 1.
Increment
markings
SeiVice Tool 3880105-T0301
SeiVice Manual
-
Tiger 800 and Tiger 800XC
5.9
Содержание 2010 Tiger 800
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Страница 8: ...Introduction This page intentionally left blank viii SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 56: ...General Information Clutch Cable Routing 1 48 SeiVice Manual Tiger 800 and Tiger 800XC...
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Страница 70: ...Cylinder Head Exploded View Camshaft Cover 10 Nm 3 4 SeiVice Manual Tiger 800 and Tiger 800XC...
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Страница 124: ...Balancer Exploded View Balancer Shaft 6 2 Service Manual Tiger 800 and Tiger 800XC...
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Страница 132: ...Transmission Exploded View Gear Selectors and Drum 6 12 Nm l 12 Nm 12 Nm 7 4 Service Manual Tiger 800 and Tiger 800XC...
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Страница 154: ...Lubrication Exploded View Sump 12Nm 25Nm 8 2 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 156: ...Lubrication Engine Oil Circuit A COOLED OIL 6 U NCOOLED OIL cdah 8 4 Service Manual Tiger 800 and Tiger 800XC...
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Страница 185: ...Fuel System Engine Management Exploded View Fuel Tank and Fuel Pump j SeiVice Manual Tiger 800 and Tiger 800XC 1 0 7...
Страница 187: ...Fuel System Engine Management Exploded View Airbox 1 5 Nm 1 5 Nm SeNice Manual Tiger 800 and Tiger 800XC 10 9...
Страница 189: ...Fuel System Engine Management Exploded View Evaporative System SeNice Manual Tiger 800 and Tiger 800XC 10 11...
Страница 199: ...Fuel System Engine Management Components Location ENGIN E CONTROL MODULE SeNice Manual Tiger 800 and Tiger 800XC 10 21...
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Страница 316: ...Rear Suspension Exploded View Swinging Arm 9 Nm 110Nm 9 Nm 12 2 SeiVice Manual Tiger800 and Tiger800XC...
Страница 319: ...Rear Suspension Exploded View Rear Suspension Unit Tiger 800 48Nm 48Nm Service Manual Tiger800 and Tiger800XC 12 5...
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Страница 360: ...Brakes Exploded View Front Brake Caliper 28Nm 22 Nm 14 6 SeiVice Manual Tiger800 and Tiger800XC...
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Страница 428: ...Wheels Tyres Exploded view Front Wheel Tiger 800 65 Nm 15 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
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Страница 447: ...Frame and Bodywork Exploded View Frame all Models 48 Nm 48 Nm 48 Nm 48 Nm Service Manual Tiger 800 and Tiger 800XC 16 3...
Страница 451: ...Frame and Bodywork Exploded View Rear Panels all Models 20 Nm r S Nm 20 Nm SeNice Manual Tiger 800 and Tiger 800XC 16 7...
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Страница 471: ...w Instruments Exploded VIe f 2 Nm 800XC r 800 and Tiger Manual T ge Se1V1ce Electrical 17 3...
Страница 472: ...Electrical Exploded View Headlight 3 5 Nm 3 5 Nm 3 Nm 17 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 473: ...Exploded View Rear Light Reflectors g c 3 Nm SeiVice Manual Tiger 800 and Tiger 800XC Electrical 3 Nm 17 5...
Страница 474: ...Electrical Exploded View Direction Indicators 3 Nm 3 Nm 3 Nm 17 6 SeNice Manual Tiger 800 and Tiger 800XC...
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