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Balancer
The balancer is fitted to control 'pulsing' within the engine.
Without any form of balancer, the engine would 'pulse'
each time the crankshaft rotated. This 'pulsing' would be
felt as a vibration which would amplify as the engine
speed was increased.
The balancer has the effect of a pair of counterbalance
weights which create an- equal amount of energy in the
opposite direction, and at the same time as that produced
by the crankshaft, pistons and connecting rods. Because
the opposing pulses occur at the same point of crankshaft
rotation, and are of an equal magnitude, a state of
equilibrium or balance is reached.
Removal
1.
Separate the crankcase halves (see page 5-4).
2. With the crankcase halves separated, lift out the
balancer shaft complete with the shaft bearings/
circlips.
Note:
•
As
the shaft is released from the crankcase,
the backlash eliminator gear will spring out
of alignment with the crankshaft.
3. To remove the left hand bearing, slide the bearing,
circlip and bearing sleeve from the balancer shaft.
Note the orientation of the bearing prior to removal.
4. To remove the right hand bearing, remove the circlip
and washer, and, using a press and press bars
remove the bearing race from the shaft, ensuring the
inner bearing race is supported. Note the orientation
of the bearing prior to removal. DO NOT remove
the drive gear from the shaft.
When using a press, always wear overalls, eye face and
hand protection. Objects such as bearings frequently
break-up under load and the debris caused during
break-up may cause damage and injury to unprotected
parts of the body.
Never wear loose clothing, which could become trapped
in the press and cause crushing injury to the hand, arms
or other parts of the anatomy.
Do not remove the drive gear from the balancer shaft.
The drive gear is aligned to the shaft. If the balancer and
drive gear are not correctly aligned, severe engine
vibration will occur leading to damage to components.
Balancer
5. To strip the backlash eliminator from the drive gear,
release the circlip and remove the wave-washer,
backlash gear and spring.
cdon
1. Balancer shaft
2. Wave washer
3. Circlip
Inspection
1.
Inspect all gears for chipped or missing teeth.
2. Inspect all bearings for signs of overheating <blue
discolouration), seized or damaged rollers, and any
other damage.
3.
Inspect the backlash spring for deformities,
damage etc.
4.
Inspect the gear teeth for overheating (blue
discolouration).
SeiVice Manual
-
Tiger 800 and Tiger 800XC
6.3
Содержание 2010 Tiger 800
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Страница 8: ...Introduction This page intentionally left blank viii SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 56: ...General Information Clutch Cable Routing 1 48 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 57: ...General Information Throttle Cable Routing SeiVice Manual Tiger 800 and Tiger SOOXC 1 49...
Страница 58: ...General Information Main Wiring Harness Routing 1 50 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 60: ...General Information ABS Hose Routing 1 52 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 61: ...General Information Fuel Tank Breather Hose Routing SeiVice Manual Tiger 800 and Tiger SOOXC 1 53...
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Страница 70: ...Cylinder Head Exploded View Camshaft Cover 10 Nm 3 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 71: ...Cylinder Head Exploded View Camshaft and Camshaft Drive 9 Nm SeiVice Manual Tiger 800 and Tiger 800XC 3 5...
Страница 92: ...Cylinder Head This page intentionally left blank 3 26 SeNice Manual Tiger 800 and Tiger SOOXC...
Страница 94: ...Clutch Exploded View Clutch Cover 12 Nm 9 Nm 9 Nm 4 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
Страница 95: ...Clutch Exploded View Clutch Assembly 98 Nm SeiVice Manual Tiger 800 and Tiger 800XC 4 3...
Страница 124: ...Balancer Exploded View Balancer Shaft 6 2 Service Manual Tiger 800 and Tiger 800XC...
Страница 130: ...Transmission Exploded v 1ew In 12 Nm 7 2 put and 0utput Shafts 85 Nm SeJVic M e anual Tiger 800 and r ger 800XC...
Страница 131: ...Transmission Exploded View Sprag Clutch and Starter Gears 16 Nm SeiVice Manual Tiger 800 and Tiger BOOXC 7 3...
Страница 132: ...Transmission Exploded View Gear Selectors and Drum 6 12 Nm l 12 Nm 12 Nm 7 4 Service Manual Tiger 800 and Tiger 800XC...
Страница 133: ...Transmission Exploded View Gear Change Mechanism 6 Nm 22 Nm j 20 m Seavice Manual Tiger 800 and Tiger 800XC 7 5...
Страница 152: ...Transmission This page intentionally left blank 7 24 SeJVice Manual Tiger 800 and Tiger 800XC...
Страница 154: ...Lubrication Exploded View Sump 12Nm 25Nm 8 2 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 156: ...Lubrication Engine Oil Circuit A COOLED OIL 6 U NCOOLED OIL cdah 8 4 Service Manual Tiger 800 and Tiger 800XC...
Страница 172: ...Engine Removal Refit Exploded View Frame Fixings 48 Nm 48 Nm 48 Nm 48 Nm 9 2 Service Manual Tiger 800 and Tiger 800XC...
Страница 178: ...Engine Removal Refit This page intentionally left blank 9 8 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 185: ...Fuel System Engine Management Exploded View Fuel Tank and Fuel Pump j SeiVice Manual Tiger 800 and Tiger 800XC 1 0 7...
Страница 187: ...Fuel System Engine Management Exploded View Airbox 1 5 Nm 1 5 Nm SeNice Manual Tiger 800 and Tiger 800XC 10 9...
Страница 189: ...Fuel System Engine Management Exploded View Evaporative System SeNice Manual Tiger 800 and Tiger 800XC 10 11...
Страница 199: ...Fuel System Engine Management Components Location ENGIN E CONTROL MODULE SeNice Manual Tiger 800 and Tiger 800XC 10 21...
Страница 302: ...Fuel System Engine Management This page intentionally left blank 10 124 SeiVice Manual Tiger800 and Tiger800XC...
Страница 304: ...Cooling Exploded View Cooling System 1 Nm 2 Nm 2 Nm Q Tiger SOOXC Only 11 2 SeNice Manual Tiger800 and Tiger800XC...
Страница 316: ...Rear Suspension Exploded View Swinging Arm 9 Nm 110Nm 9 Nm 12 2 SeiVice Manual Tiger800 and Tiger800XC...
Страница 319: ...Rear Suspension Exploded View Rear Suspension Unit Tiger 800 48Nm 48Nm Service Manual Tiger800 and Tiger800XC 12 5...
Страница 320: ...Rear Suspension Exploded View Rear Suspension Unit Tiger SOOXC 3Nm 48Nm 12 6 SeiVice Manual Tiger800 and Tiger800XC...
Страница 360: ...Brakes Exploded View Front Brake Caliper 28Nm 22 Nm 14 6 SeiVice Manual Tiger800 and Tiger800XC...
Страница 361: ...Brakes Exploded View Rear Brake Master Cylinder 15 Nm V 7 Nm 22Nm 16Nm Setvice Manual Tiger800 and Tiger800XC 14 7...
Страница 362: ...Brakes Exploded View Rear Brake Caliper 18Nm 3 Nm ZZ Nm 27 Nm 14 8 SeiVice Manual Tiger800 and Tiger800XC...
Страница 363: ...Brakes Exploded View ABS System 9 Nm SeiVice Manual Tiger800 and Tiger800XC 14 9...
Страница 428: ...Wheels Tyres Exploded view Front Wheel Tiger 800 65 Nm 15 2 SeiVice Manual Tiger 800 and Tiger SOOXC...
Страница 429: ...Wheels Tyres Exploded view Front Wheel Tiger SOOXC 65 Nm SeiVice Manual Tiger 800 and Tiger 800XC 15 3...
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Страница 447: ...Frame and Bodywork Exploded View Frame all Models 48 Nm 48 Nm 48 Nm 48 Nm Service Manual Tiger 800 and Tiger 800XC 16 3...
Страница 451: ...Frame and Bodywork Exploded View Rear Panels all Models 20 Nm r S Nm 20 Nm SeNice Manual Tiger 800 and Tiger 800XC 16 7...
Страница 452: ...Frame and Bodywork Exploded View Footrests and Mountings all Models 16 8 Service Manual Tiger 800 and Tiger 800XC...
Страница 453: ...Frame and Bodywork Exploded View Sidestand all Models 45 Nm 7 Nm 20 Nm SeiVice Manual Tiger 800 and Tiger 800XC 16 9...
Страница 454: ...Frame and Bodywork Exploded View Front Mudguard Tiger 800 16 10 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 455: ...Frame and Bodywork Exploded View Front Mudguard Tiger SOOXC 6Nm 6Nm 6Nmz SeiVice Manual Tiger 800 and Tiger 800XC 16 11...
Страница 456: ...Frame and Bodywork Exploded View Rear Mudguard all Models 6 Nm 6 Nm 3 Nm 16 12 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 471: ...w Instruments Exploded VIe f 2 Nm 800XC r 800 and Tiger Manual T ge Se1V1ce Electrical 17 3...
Страница 472: ...Electrical Exploded View Headlight 3 5 Nm 3 5 Nm 3 Nm 17 4 SeiVice Manual Tiger 800 and Tiger 800XC...
Страница 473: ...Exploded View Rear Light Reflectors g c 3 Nm SeiVice Manual Tiger 800 and Tiger 800XC Electrical 3 Nm 17 5...
Страница 474: ...Electrical Exploded View Direction Indicators 3 Nm 3 Nm 3 Nm 17 6 SeNice Manual Tiger 800 and Tiger 800XC...
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