background image

7. Locate bypass hose in loose parts (Figure 1).

Connect the 90 degree fitting to the open connection
on the right side of the valve manifold, see Figure 50,
and secure it with the existing, small retainer fork.
Route the bypass hose under the existing agitation
hose to the tee connection on the fender (Figure 53).

3

G005902

1

2

3

Figure 53

1.

Bypass hose

3.

Tee connection

2.

Agitation hose, existing

8. Connect the opposing end of the hose with the

straight connector to the open side of the tee fitting
that is facing to the back of the machine. Use a
small retainer fork from loose parts to secure the
connection (Figure 53).

9. Locate tank return hose in loose parts (Figure 1).

Under the machine, locate the opening where the
original bypass hose was disconnected (Figure 51).
Install the 90 degree fitting at this opening and use
the existing large fork to secure the connection.

10. Route the remainder of the hose with a straight

fitting out from under the tank, above the frame.
The hose should lay over the right, rear fender point
toward the rear of the machine. Lower the tank and
make sure the hose is not being pinched.

11. Install the end of the hose with the straight fitting

to the open connection on the tee fitting facing
to the front of the machine (Figure 54). Use the

small retainer fork on the tee fitting to secure the
connection.

1

G005903

1

2

Figure 54

1.

Tank return hose

2.

Tee connection

12. Tight the retaining bolts on the right side of the

machine at both front and rear tank straps.

Important:

Make sure the tank and frame does

not pinch the hose when tightening the retain
bolts on the tank straps. If so, adjust the hose
position before continuing.

22

Installing the Pressure Filter
Hoses

Parts needed for this procedure:

1

Filter supply hose

1

Manifold supply hose

Procedure

1. At the control valve assembly on the right side and to

the rear of the tank. Locate the rinse valve installed
vertically during the installation of the Rinse Kit.
Locate the existing boom supply hose that comes
from the this control valve and is routed between
the main tank and the valve manifold. Remove

25

Содержание 41339

Страница 1: ...ollow have steps that rework installations performed in preceding steps Disregard any installation instructions found in those individual kits Loose parts not packaged within individual kits are denot...

Страница 2: ...e nozzle hose 1 Retainer fork small 3 Retainer fork large 1 8 Plastic tie 3 Install the hoses Rinse Kit Flange bolt 5 16 x 3 4 inch 2 9 Flange nut 5 16 inch 2 Install the battery cover fasteners CE Ki...

Страница 3: ...g 1 Install the tank drain BBA Kit Mixing tee 1 Retainer forks small 3 Bypass hose 1 21 1 Install the bypass line BBA Kit Filter supply hose 1 22 Manifold supply hose 1 Install the pressure filter hos...

Страница 4: ...llow all manufacturer recommendations and precautions Keep chemicals away from your skin Should contact occur wash the affected area thoroughly with soap and clean water Wear goggles and any other pro...

Страница 5: ...move the four screws securing the supply tee to the mounting bracket Figure 4 Remove the supply tee and hoses 2 2 1 G005781 Figure 4 1 Supply tee mounting bracket 2 Screws 3 Install the new control va...

Страница 6: ...05784 4 1 4 2 3 Figure 7 1 Control valve bracket 3 Flange head bolt 1 4 x 3 4 inch 2 Support bracket 4 Flange nut 1 4 inch 11 Connect the large adapter end of the tee assembly to the control valve Fig...

Страница 7: ...spray gun in the gun bracket 5 Installing the Rinse Tank Bulkhead Fitting Parts needed for this procedure 1 Bulkhead 1 Plastic ring nut Procedure 1 Remove the fastener securing the right side of the...

Страница 8: ...that the retainer fork will come from the front to the back of the machine Figure 12 9 Install the rinse tank cap 10 Install the rinse tank assembly with the new fitting to the machine 11 Secure the t...

Страница 9: ...be Figure 14 Installing the Rinse Nozzle 1 Locate the rinse nozzle bulkhead in loose parts If the bulkhead is shipped assembled disassemble as shown in Figure 15 A Remove the plastic ring nut from the...

Страница 10: ...ed fitting over the remaining end of the rinse tube 9 Install the 1 2 inch middle fitting into place and secure it with the medium retainer nut from loose parts Figure 19 G005796 1 2 3 4 5 6 Figure 19...

Страница 11: ...e main tank to the upper mixer tee Discard this hose and retain the forks for later use 4 Brush a non petroleum based lubricate such as vegetable oil on the bulkhead fitting reducer and O ring Figure...

Страница 12: ...1 Rinse tank valve blue 5 Boom supply hose existing 2 Rinse nozzle valve green 6 Retainer fork large 3 Control valve spray gun 7 Retainer fork large existing 4 Rinse nozzle hose 6 Remove the retainer...

Страница 13: ...7 Rinse nozzle hose 11 Retainer fork small 4 Rinse tank suction hose 8 Rinse tank valve 12 Retainer fork large Installing the Suction Hose 1 Locate suction hose in loose parts 2 Install the hose from...

Страница 14: ...e Figure 26 4 Secure the rinse nozzle hose to the 60 degree elbow fitting by threading the small retainer nut over the elbow fitting Make sure the small clear O ring is seated in the small retainer nu...

Страница 15: ...1 2 3 Figure 29 1 Drill hole here 3 Steering column 2 Dash Note Do not install the horn button at this time 11 Applying the Horn Decal Parts needed for this procedure 1 Decal 104 6957 horn Procedure I...

Страница 16: ...letely Repeat the process for the bottom part of the decal just below the dial Important Do not attempt to remove the dial to facilitate the installation of the decals Removing the dial will damage to...

Страница 17: ...1 Measure from the end of the booms as shown in Figure 35 Figure 35 1 Decal 3 Measure 90 cm 35 1 2 inches 2 Boom 2 Clean the decal area and make sure the area is free of dirt grease or other foreign m...

Страница 18: ...sing a plastic wire tie 3 Under the floor board connect the two quick connect terminals on the black and white wires to the horn 4 Under the operator s seat connect the single black wire ground in the...

Страница 19: ...tch 3 Brake released 2 Brake engaged Note If the brake light stays on when the pedal released loosen the bolts securing the brake switch and adjust position of the switch so the light extinguishes whe...

Страница 20: ...reducer in loose parts Locate the filter flush hose in loose parts refer to Figure 1 2 Install the spring ball and red plug then elbow on hose assembly into the vertical pressure inlet on the bottom o...

Страница 21: ...asher 5 16 inch 3 Valve manifold 6 Lock nut 5 16 inch 20 Installing the Tank Drain Parts needed for this procedure 1 Tank drain assembly 4 Lock washer 4 Lock nut 1 Template 1 90 degree elbow fitting P...

Страница 22: ...and the external lower section 8 Drop the new drain base into the tank and move it into position over the drain hole and new drilled holes Figure 48 G005876 1 2 3 4 5 6 Figure 48 1 Drain base 4 Cover...

Страница 23: ...of the machine for both front and back tank straps This will allow the tank to be raised slightly to accommodate the removal and installation of components 2 Locate the valve manifold at the back of t...

Страница 24: ...tion in loose parts Remove the retainer forks 6 Locate the filter flush hose coming from the bottom of the pressure filter assembly installed previously Install the open 90 degree fitting from this ho...

Страница 25: ...e tank above the frame The hose should lay over the right rear fender point toward the rear of the machine Lower the tank and make sure the hose is not being pinched 11 Install the end of the hose wit...

Страница 26: ...ally orientated rinse valve on the control valve assembly Install the 90 degree fitting to the open port on the rinse valve and use the existing large fork to secure the connection Figure 56 6 Locate...

Страница 27: ...the pressure tap was removed previously Figure 57 4 Install the metal tee fitting to the exposed end of the brass straight fitting Use the center port on the metal tee fitting Figure 57 Install the wr...

Страница 28: ...s and connections for leaks A Fill the main tank with 50 gallons of clean water B Spray approximately 30 gallons through the boom system refer to the Multi Pro 1250 Operator s Manual Check hose connec...

Страница 29: ...Notes 29...

Страница 30: ......

Страница 31: ......

Страница 32: ......

Отзывы: