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8

Installing the Hoses

Parts needed for this procedure:

1

Suction hose

1

Rinse tank suction hose

1

Rinse nozzle hose

3

Retainer fork, small

1

Retainer fork, large

3

Plastic tie

Procedure

G005803

4

8

11

3

7

9

10

13

7

3

1

2

4

4

5

6

11

12

11

Figure 26

1.

Main tank

5.

Check valve

9.

Rinse nozzle valve

13.

Plastic tie

2.

Rinse tank

6.

Correct flow direction

10.

Boom supply hose, existing

3.

Suction hose

7.

Rinse nozzle hose

11.

Retainer fork, small

4.

Rinse tank suction hose

8.

Rinse tank valve

12.

Retainer fork, large

Installing the Suction Hose

1. Locate suction hose in loose parts.

2. Install the hose from the main tank upper port to

the main tank side of the rinse tank rinse valve
(Figure 26).

3. Secure one end of the hose with the existing, extra

large retainer fork to the upper port on the main
tank.

4. Secure the other end of the hose to the rinse tank

valve with a large retainer fork from loose parts.

Install the Rinse Tank Suction Hose

1. Locate rinse tank suction hose from the loose parts.

13

Содержание 41339

Страница 1: ...ollow have steps that rework installations performed in preceding steps Disregard any installation instructions found in those individual kits Loose parts not packaged within individual kits are denot...

Страница 2: ...e nozzle hose 1 Retainer fork small 3 Retainer fork large 1 8 Plastic tie 3 Install the hoses Rinse Kit Flange bolt 5 16 x 3 4 inch 2 9 Flange nut 5 16 inch 2 Install the battery cover fasteners CE Ki...

Страница 3: ...g 1 Install the tank drain BBA Kit Mixing tee 1 Retainer forks small 3 Bypass hose 1 21 1 Install the bypass line BBA Kit Filter supply hose 1 22 Manifold supply hose 1 Install the pressure filter hos...

Страница 4: ...llow all manufacturer recommendations and precautions Keep chemicals away from your skin Should contact occur wash the affected area thoroughly with soap and clean water Wear goggles and any other pro...

Страница 5: ...move the four screws securing the supply tee to the mounting bracket Figure 4 Remove the supply tee and hoses 2 2 1 G005781 Figure 4 1 Supply tee mounting bracket 2 Screws 3 Install the new control va...

Страница 6: ...05784 4 1 4 2 3 Figure 7 1 Control valve bracket 3 Flange head bolt 1 4 x 3 4 inch 2 Support bracket 4 Flange nut 1 4 inch 11 Connect the large adapter end of the tee assembly to the control valve Fig...

Страница 7: ...spray gun in the gun bracket 5 Installing the Rinse Tank Bulkhead Fitting Parts needed for this procedure 1 Bulkhead 1 Plastic ring nut Procedure 1 Remove the fastener securing the right side of the...

Страница 8: ...that the retainer fork will come from the front to the back of the machine Figure 12 9 Install the rinse tank cap 10 Install the rinse tank assembly with the new fitting to the machine 11 Secure the t...

Страница 9: ...be Figure 14 Installing the Rinse Nozzle 1 Locate the rinse nozzle bulkhead in loose parts If the bulkhead is shipped assembled disassemble as shown in Figure 15 A Remove the plastic ring nut from the...

Страница 10: ...ed fitting over the remaining end of the rinse tube 9 Install the 1 2 inch middle fitting into place and secure it with the medium retainer nut from loose parts Figure 19 G005796 1 2 3 4 5 6 Figure 19...

Страница 11: ...e main tank to the upper mixer tee Discard this hose and retain the forks for later use 4 Brush a non petroleum based lubricate such as vegetable oil on the bulkhead fitting reducer and O ring Figure...

Страница 12: ...1 Rinse tank valve blue 5 Boom supply hose existing 2 Rinse nozzle valve green 6 Retainer fork large 3 Control valve spray gun 7 Retainer fork large existing 4 Rinse nozzle hose 6 Remove the retainer...

Страница 13: ...7 Rinse nozzle hose 11 Retainer fork small 4 Rinse tank suction hose 8 Rinse tank valve 12 Retainer fork large Installing the Suction Hose 1 Locate suction hose in loose parts 2 Install the hose from...

Страница 14: ...e Figure 26 4 Secure the rinse nozzle hose to the 60 degree elbow fitting by threading the small retainer nut over the elbow fitting Make sure the small clear O ring is seated in the small retainer nu...

Страница 15: ...1 2 3 Figure 29 1 Drill hole here 3 Steering column 2 Dash Note Do not install the horn button at this time 11 Applying the Horn Decal Parts needed for this procedure 1 Decal 104 6957 horn Procedure I...

Страница 16: ...letely Repeat the process for the bottom part of the decal just below the dial Important Do not attempt to remove the dial to facilitate the installation of the decals Removing the dial will damage to...

Страница 17: ...1 Measure from the end of the booms as shown in Figure 35 Figure 35 1 Decal 3 Measure 90 cm 35 1 2 inches 2 Boom 2 Clean the decal area and make sure the area is free of dirt grease or other foreign m...

Страница 18: ...sing a plastic wire tie 3 Under the floor board connect the two quick connect terminals on the black and white wires to the horn 4 Under the operator s seat connect the single black wire ground in the...

Страница 19: ...tch 3 Brake released 2 Brake engaged Note If the brake light stays on when the pedal released loosen the bolts securing the brake switch and adjust position of the switch so the light extinguishes whe...

Страница 20: ...reducer in loose parts Locate the filter flush hose in loose parts refer to Figure 1 2 Install the spring ball and red plug then elbow on hose assembly into the vertical pressure inlet on the bottom o...

Страница 21: ...asher 5 16 inch 3 Valve manifold 6 Lock nut 5 16 inch 20 Installing the Tank Drain Parts needed for this procedure 1 Tank drain assembly 4 Lock washer 4 Lock nut 1 Template 1 90 degree elbow fitting P...

Страница 22: ...and the external lower section 8 Drop the new drain base into the tank and move it into position over the drain hole and new drilled holes Figure 48 G005876 1 2 3 4 5 6 Figure 48 1 Drain base 4 Cover...

Страница 23: ...of the machine for both front and back tank straps This will allow the tank to be raised slightly to accommodate the removal and installation of components 2 Locate the valve manifold at the back of t...

Страница 24: ...tion in loose parts Remove the retainer forks 6 Locate the filter flush hose coming from the bottom of the pressure filter assembly installed previously Install the open 90 degree fitting from this ho...

Страница 25: ...e tank above the frame The hose should lay over the right rear fender point toward the rear of the machine Lower the tank and make sure the hose is not being pinched 11 Install the end of the hose wit...

Страница 26: ...ally orientated rinse valve on the control valve assembly Install the 90 degree fitting to the open port on the rinse valve and use the existing large fork to secure the connection Figure 56 6 Locate...

Страница 27: ...the pressure tap was removed previously Figure 57 4 Install the metal tee fitting to the exposed end of the brass straight fitting Use the center port on the metal tee fitting Figure 57 Install the wr...

Страница 28: ...s and connections for leaks A Fill the main tank with 50 gallons of clean water B Spray approximately 30 gallons through the boom system refer to the Multi Pro 1250 Operator s Manual Check hose connec...

Страница 29: ...Notes 29...

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