Toro 41107-210000101 Скачать руководство пользователя

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TABLE OF CONTENTS

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48-49

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60-62

67-68

69-70

71-73

75-76

DESCRIPTION PAGE

HYDRAULIC SYSTEM MAINTENANCE........................................................................................

CHANGING TRANSAXLE/HYDRAULIC FLUID........................................................................

REPLACING TRANSAXLE/HYDRAULIC FILTER.....................................................................

CHECKING HYDRAULIC LINES AND HOSES........................................................................

CLEANING TRANSAXLE/HYDRAULIC STRAINER.................................................................

PRESSURE SETTINGS.............................................................................................................

TRANSAXLE MAINTENANCE...............................................................................

HYDRAULIC SYSTEM DIAGRAM...........................................................................

TIRE & BRAKE MAINTENANCE............................................................................

ELECTRICAL MAINTENANCE..............................................................................

JUMP STARTING PROCEDURE...............................................................................................

FUSES........................................................................................................................................

BATTERY CARE & STORAGE..................................................................................................

VEHICLE ELECTRICAL DIAGRAM........................................................................

SPRAYING SYSTEM.............................................................................................

CONTROLS AND OPERATION.....................................................................................................

QUICK START SPRAY GUIDE..................................................................................................

BEFORE SPRAYING....................................

.................................................................................

SPRAY PRO CONSOLE FUNCTIONS.......................................................................................

SPRAY PRO SET-UP....................................................................................................................

SPRAY PRO CALIBRATION.......................................................................................................

SPRAYER CALIBRATION..............................................................................................................

SPRAYER OPERATION..................................................................................................................

PREVENTIVE MAINTENANCE......................................................................................................

SUCTION STRAINER................................................................................................................

AFTER SPRAYING.....................................................................................................................

FLUSH PUMP AFTER USE.......................................................................................................

PUMP MAINTENANCE..........................................................................................

CHANGING OF VALVES AND DIAPHRAGMS.........................................................................

VALVES.......................................................................................................................................

DIAPHRAGM...............................................................................................................................

PUMP LUBRICATION.................................................................................................................

SUCTION AND PRESSURE DAMPENER MAINTENANCE....................................................

MAINTENANCE...............................................................................................................................

BOOM BYPASS VALVE..............................................................................................................

FLOWMETER.............................................................................................................................

BOOM CONTROL VALVE..........................................................................................................

SPRAY SYSTEM FLOW & ELECTRICAL DIAGRAM...................................................................

TROUBLESHOOTING..........................................................................................

STORAGE...........................................................................................................

PERFORMANCE VERIFICATION...........................................................................

SET-UP SPRAY SYSTEM......................................................................................

RATE CHECK.......................................................................................................

CALCULATE RANGE............................................................................................

TORO

WARRANTY.......................................................................................................... BACK COVER

Содержание 41107-210000101

Страница 1: ...contents of this manual before the engine is ever started Pay particular attention to the SAFETY INSTRUCTIONS highlighted by the triangular safety alert symbol The safety alert symbol means CAUTION WA...

Страница 2: ...of local state or federal regulations The Spark Arrester available from your local TORO Distributor is approved by the United States Department of Agriculture and the United States Forest Service All...

Страница 3: ...AIR INTAKE CHECK TRANSAXLE HYDRAULIC FLUID CHECK BRAKE FLUID MASTER CYLINDER CHECK TORQUE OF WHEEL NUTS CHECK TIRE PRESSURE INSPECT TIRES NEUTRAL SWITCH VEHICLE CONTROLS OPERATING INSTRUCTIONS PRE STA...

Страница 4: ...JUMP STARTING PROCEDURE FUSES BATTERY CARE STORAGE VEHICLE ELECTRICAL DIAGRAM SPRAYING SYSTEM CONTROLS AND OPERATION QUICK START SPRAY GUIDE BEFORE SPRAYING SPRAY PRO CONSOLE FUNCTIONS SPRAY PRO SET U...

Страница 5: ...ESE MANUALS TO REDUCE THE POTENTIAL FOR INJURY OR DEATH COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS 5 This vehicle is designed to carry Only You the Operator Never carry passengers on the vehicle 6...

Страница 6: ...vehicle is not designed for use on streets or highways Always signal your turns and stops early enough to let other people know what you plan to do Obey all traffic rules and regulations K Never oper...

Страница 7: ...placement parts and accessories Replacement parts and accessories made by other manufacturers could be dangerous Altering this vehicle in any manner may affect the vehicle s operation performance dura...

Страница 8: ...EONVEHICLE PLACEHEAVYLOADSFORWARDOFREARAXLE UNBALANCEDORTOPHEAVYLOADS CANCAUSEUPSET WHILEOPERATINGVEHICLE REMAINSEATEDANDUSEBOTHHANDSFORSTEERING KEEPARMSANDLEGSWITHINVEHICLEBODY AVOIDSUDDENSTARTSANDST...

Страница 9: ...W IDLE READ AND UNDERSTAND OPERATOR S MANUAL BEFORE OPERATING OPERATING INSTRUCTIONS STARTING 1 SIT IN OPERATOR S SEAT 2 ENGAGE PARKING BRAKE DEPRESS BRAKE PEDAL 3 PLACE RANGE SELECTOR IN NEUTRAL 4 ST...

Страница 10: ...ive CVT Sprayer Tank 160 gallon tank Inductive Agitation polyethylene material large sump top controlled drain valve Spray Pump Diaphragm pump proportional ground speed control system 30 GPM 0 psi dry...

Страница 11: ...ause the battery to explode resulting in personal injury and damage to the electrical system Make sure Battery Cables do not interfere or rub on any moving or hot parts ACTIVATE AND CHARGE BATTERY CAU...

Страница 12: ...aler refers to the Teflon Thread Tape NOTE If optional Hose Reel is to be installed on unit install Hose Reel before installing Boom See Set Up and Parts Manual supplied with Hose Reel 1 Remove Stop P...

Страница 13: ...a Single Barb Turret Body with the Turret Body Clamp to LH end of the Center Boom Pipe Loosely attach a threaded Turret Body with the Turret Body Clamp to RH end of the Center Boom Pipe FIG 4 8 Jumpe...

Страница 14: ...r Hoses and a 3 4 x 21 Jumper Hose Secure with hose clamps See FIG 6 page 13 13 Attach the LH Boom Support Assembly to the Pivot Assembly using a 5 16 x 1 1 2 cap screw and lock nut See FIG 5 6 page 1...

Страница 15: ...ses any high quality detergent oil having the American Petroleum Institute API service classification SF or SG See viscosity chart for recommended weight to use RECOMMENDED SAE VISCOSITY GRADES IMPORT...

Страница 16: ...UEL GAUGE The Fuel Tank Cap shows amount of fuel in Tank See FIG 4 Do not fill fuel tank while engine is running hot or when vehicle is in an enclosed area Vapors may build up and be ignited by a spar...

Страница 17: ...asoling vapors the National Highway Traffic Safety Administration recommends the following Purchase and store gasoline only in an approved container Always place gasoline containers on the ground away...

Страница 18: ...reservoir is filled with Dexron III ATF Check level before engine is first started and every 8 hours or daily thereafter Capacity of system is 7 5 qt 7 1 liters 1 Position the vehicle on a level surf...

Страница 19: ...nuts or bolts to 45 65 ft lb 61 TO 88 N m after 1 4 hours of operation and again after 10 hours of operation and every 200 hours thereafter WARNING WARNING Brake failure can cause loss of control and...

Страница 20: ...For Electrical Diagram see page 45 5 VOLTMETER Indicates the amount of current flow at the Battery The indicator will register near the center of the dial when the Battery is fully charged When the e...

Страница 21: ...i Pro 1200 is stationary After starting the vehicle with the Range Selector in the Neutral position increase engine speed to approximately half throttle Push the Neutral Accelerator Lock rocker switch...

Страница 22: ...ne starts See Vehicle Controls page 20 IMPORTANT Do not hold Key in starting position longer than 10 seconds at one time If the engine does not start wait at least 60 seconds before attempting to star...

Страница 23: ...dangerous situations You must keep in mind that the vehicle is not a recreation vehicle It is not an all terrain vehicle And it is definitely not meant for stunt driving or horsing around It is a Turf...

Страница 24: ...op The braking characteristics also change with attachments on the vehicle Fast stops may cause the wheels to lock up which may affect the control of the vehicle Its a good idea to decrease the vehicl...

Страница 25: ...eling situation When this situation arises depress the brakes to slow the vehicle If Vehicle stalls or begins to lose headway while climbing a hill apply the brakes engage parking brake place the Rang...

Страница 26: ...ld hot or dusty conditions check and service more frequently For additional engine maintenance information refer to the Engine Operator s Manual supplied with the vehicle WARNING Servicing the vehicle...

Страница 27: ...id Leaks Tire Pressure Tire Wear Instrument Operation Diaphragm Pump Boom Control Valve Suction Strainer Filter Sprayer Hose Clamp Connections Lubricate All Grease Fittings Touch up Damaged Paint Perf...

Страница 28: ...ines and Connections Check Front Wheel Toe In 3 Every 50 hrs Every 200 hrs Every 100 hrs Every 400 hrs A Level Service B Level Service C Level Service D Level Service Replace Safety Switches Change Tr...

Страница 29: ...se engine vibration or wheel movement could cause vehicle to slip off jack 2 Do not work under vehicle without jack stands supporting it The vehicle could slip off the jack injuring anyone beneath it...

Страница 30: ...h plug and connect an electrical ohm meter to the two terminals inside Switch the meter to ohms selection and check for continuity while changing gear selections The circuit should never have continui...

Страница 31: ...t lubrication is required if used for heavy duty vehicle operations The grease fitting locations and quantities are The Front Suspension which includes Spindle 2 each side Tie Rod 2 each side Center S...

Страница 32: ...1 1888 FIG 7 1 Universal Joint on Rear Axle FIG 10 1 Center Steering Pivot FIG 8 1 Lubrication Point on Pump 1779 1 FIG 11 1 Boom Hinge LUBRICATION FIG 9 1 Tie Rod 2 Center Steering Pivot Ref 1 1 2 18...

Страница 33: ...il do not wring 4 Reinstall the precleaner over the paper element 5 Reinstall the Air Cleaner Cover Secure Cover with wing nut Every 200 hours of operation more often under extremely dusty or dirty co...

Страница 34: ...rward to gain access to the engine compartment See FIG 14 2 Add oil if necessary to bring the level up to but not over the F mark on the dipstick See FIG 15 For detailed instructions see BEFORE OPERAT...

Страница 35: ...very 100 hours as follows 1 Drain the oil from the engine crankcase For Oil Drain location see FIG 17 this page or FIG 12 page 33 2 Allow the Oil Filter to drain 3 Remove the old Filter See FIG 16 and...

Страница 36: ...proper engine performance Use a Champion type RC12YC or equivalent spark plug IMPORTANT Equipment to be operated in Canada must use a resistor type spark plug in compliance with Canadian Government re...

Страница 37: ...es governor valves etc Have this work done by your Kohler Engine Service Dealer ENGINE TROUBLESHOOTING IN LINE FUEL FILTER The Multi Pro 1200 is equipped with an in line type fuel filter located betwe...

Страница 38: ...s running Stop engine before attempting any belt adjustment STEERING PUMP BELT TENSION The optimal tension for a V Belt drive is the lowest tension at which the Belts will not slip under the highest l...

Страница 39: ...if required IMPORTANT Use only hydraulic fluids specified Other fluids could cause system damage REPLACING TRANSAXLE HYDRAULIC FILTER Initially replace the Transaxle Hydraulic Filter after 10 operatin...

Страница 40: ...einstall transaxle hydraulic hose and fitting to strainer in same orientation 7 Reinstall and tighten drain plug 8 Fill reservoir with approximately 7 5 qt of Dexron III ATF To check the Transaxle Hyd...

Страница 41: ...le shift arms 3 Loosen clevis jam nuts and adjust each clevis so cable free play is equal forward and backward relative to hole in transaxle shift arm With transaxle lever free play taken up in same d...

Страница 42: ...factory filled with DOT 3 brake fluid Check level before engine is first started and every 8 hours or daily thereafter To Check Brake Fluid Master Cylinder see Before Operating page 18 FIG 30 1 Brake...

Страница 43: ...e or battery Charge the Battery in a well ventilated place so gases produced while charging can dissipate Unplug charger from electrical outlet before connecting to or disconnecting charger leads from...

Страница 44: ...ly 5 Check the electrolyte level every 50 operating hours or if machine is in storage every 30 days 6 Maintain cell level with distilled or demineralized water Do not fill cells above the bottom of th...

Страница 45: ...45 VEHICLE ELECTRICAL DIAGRAM 1703...

Страница 46: ...46 NOTES...

Страница 47: ...ed repair or replace it before operating the machine 3 Chemicals can injure persons animals plants soils or other property To eliminate environmental damage and personal injury A Select the proper che...

Страница 48: ...ed level 3 MASTER BOOM VALVE Directs spray flow to Flowmeter and Individual Boom Valves in ON position and to agitation in OFF position 4 BOOM BYPASS VALVES Manual adjustment to equalize restriction o...

Страница 49: ...o drive at exact spraying speed 3 Turn Spray Pump and Spray Boom ON to begin spraying with all three boom sections on 4 Use the Rate Control Valve on the spray control panel to reach desired applicati...

Страница 50: ...See the nozzle chart on pages 52 55 to be sure that your spray nozzles have the capacity neces sary to achieve the application rate selected To select the proper nozzle you need to know 1 Recommended...

Страница 51: ...Bar 100 kPa SYMBOL DEFINITIONS GPM Gallons per minute L min Liters per minute dl min Deciliter per minute psi Pounds per square inch kPa Kilopascal GPA Gallons per acre L ha Liter per hectare ml ha Mi...

Страница 52: ...70 7 60 6 53 0 47 1 42 4 38 5 35 3 140 0 74 88 0 73 3 62 9 55 0 48 9 44 0 40 0 36 7 150 0 77 91 1 75 9 65 1 56 9 50 6 45 5 41 4 38 0 20 0 35 41 6 34 7 29 7 26 0 23 1 20 8 18 9 17 3 30 0 43 51 1 42 6...

Страница 53: ...9 103 0 92 7 20 0 71 84 3 70 3 60 2 52 7 46 9 42 2 38 3 35 1 30 0 87 103 4 86 1 73 8 64 6 57 4 51 7 47 0 43 1 40 1 00 118 8 99 0 84 9 74 3 66 0 59 4 54 0 49 5 50 1 12 133 1 110 9 95 0 83 2 73 9 66 5...

Страница 54: ...1 140 0 74 2 02 1 68 1 44 1 26 1 12 1 01 0 92 0 84 150 0 77 2 09 1 74 1 49 1 30 1 16 1 04 0 95 0 87 20 0 35 0 95 0 79 0 68 0 60 0 53 0 48 0 43 0 40 30 0 43 1 17 0 97 0 84 0 73 0 65 0 58 0 53 0 49 40 0...

Страница 55: ...2 65 2 36 2 12 20 0 71 1 93 1 61 1 38 1 21 1 07 0 97 0 88 0 80 30 0 87 2 37 1 97 1 69 1 48 1 31 1 18 1 08 0 99 40 1 00 2 72 2 27 1 94 1 70 1 51 1 36 1 24 1 13 50 1 12 3 05 2 54 2 18 1 90 1 69 1 52 1 3...

Страница 56: ...0 290 930 2 78 833 666 555 476 417 370 333 303 1005 2 89 866 693 577 495 433 385 346 315 1080 2 99 898 718 598 513 449 399 359 326 150 1 12 335 268 223 191 167 149 134 122 200 1 29 386 309 258 221 193...

Страница 57: ...866 1080 5 98 1436 1026 898 150 2 79 838 670 558 479 419 372 335 305 200 3 22 967 774 645 553 484 430 387 352 275 3 78 1134 907 756 648 567 504 454 412 350 4 26 1279 1023 853 731 640 512 465 415 4 64...

Страница 58: ...NK See FIG 1 In case of chemical contact with skin or eyes a fresh water wash tank has been installed on the left side of the vehicle Refer to the Chemical Manufacturer s label for instructions on see...

Страница 59: ...r three seconds The key increases the figure displayed in the readout while decreases it when in CAL SPRAY PRO CONSOLE FUNCTIONS FIG 1 CALIBRATION FLOW Displays total number of gallons liters passed t...

Страница 60: ...lay Turf measurement Once powered up release the two Keys To lock in Turf mode you must enter calibration Press and HOLD the CAL Key until CAL light on the display The console is now in calibration an...

Страница 61: ...2 Select a straight tract of ground that is similar to your actual turf conditions and as level as possible Mark a distance of at least 500 feet with clear indicators at the beginning and end of the c...

Страница 62: ...ION DISTANCE To monitor gallons applied per acre liters per hectare turn the dial to APPLICATION RATE SPRAY PRO SET UP FIG 4 TEST SPEED Test speed is a built in ground speed simulator that is used in...

Страница 63: ...ation rate operating pressure and target speed CAUTION In order to avoid potential for an accident or injury choose a wide open area without obstructions to perform the following mobile spray calibrat...

Страница 64: ...the tank more completely WHILE OPERATING THE SPRAYER Do not overlap areas that have been sprayed previously Watch for plugged Nozzles Replace all worn Nozzles or those producing streaks or uneven patt...

Страница 65: ...emove the strainer See FIG 2 and clean daily when spraying wettable powders after every 50 hours when using liquid chemical PREVENTIVE MAINTENANCE FIG 1 1 Fork 3 Tank Drain Control Knob 2 Red Elbow 17...

Страница 66: ...can cause a suction leak The Pump will not operate properly in this condition Replace the Dampener if it s ruptured DIAPHRAGM If fluid is seen coming out of the Weep Hole at the bottom of the Pump a D...

Страница 67: ...RESSURE DAMPENER SEE FIG 6 1 Dampener operates most effectively with 0 psi precharge 2 If fluid is present when Air Pressure is checked the Diaphragm has ruptured 3 Diaphragm in Dampener can be change...

Страница 68: ...nections clean at all times A protective coating may be applied to the completed electrical connections if desired SPRAY PRO MONITOR Store the monitor in a cool dry location if it will not be used for...

Страница 69: ...69 SPRAY SYSTEM FLOW DIAGRAM SPYSYT 1200 1...

Страница 70: ...GRA BLK 18 GA GRA RED RED BLK 16 GA GREEN WHITE 14 GA RED J 3 P3 P4 J4 P5 J5 P10 J10 14 GA BLK 16 GA RED 7 2 3 BLK OFF POSITION PUMP SWITCH ON OFF 16 GA BLK P6 J6 30A VEHICLE FUSE BLOCK FOAM MARKER BO...

Страница 71: ...ff Valve O Ring s deteriorated Pull fork under Individual Boom Valve Inspect and make repairs as necessary 3 Leakage around Master or Individual Boom Valves O Ring deteriorated 4 Valve operating prope...

Страница 72: ...ll read OFL if total width calibration is greater than 65535 SPRAY PRO TROUBLESHOOTING All Spray Pro consoles are tested prior to packaging so unless there has been damage in shipment you can be confi...

Страница 73: ...t should flash with a frequency proportional to the speed of the Rotor No light at all indicates no power to the meter A steady light indicates a faulty meter 1 Pin A 12V Pos 3 Pin C 12V Neg 2 Pin B S...

Страница 74: ...above run treat upper cylinders by spraying one to two ounces of recommended engine oil into carburetor air intake for about 10 to 15 seconds Open throttle for short bursts of speed shut off ignition...

Страница 75: ...ine Gallons Per Minute G P M See Nozzle Chart on Page 52 53 and Use The Following Formula to verify G P 1 000 sq ft X M P H X 20 136 x x 20 G P M 136 136 Select Nozzle Size See Nozzle Chart on Page 52...

Страница 76: ...urn on pump and all booms and maintain GPA with Test Speed predetermined Hold a graduated cylinder under the far left nozzle on the left boom Collect the output for the same amount of time that it too...

Страница 77: ...77 NOTES...

Страница 78: ...78 NOTES...

Страница 79: ...79 NOTES...

Страница 80: ...ubstitute equipment or service during reasonable periods of malfunction or non use pending completion of repairs under this warranty Except for the Emissions warranty refer enced below if applicable t...

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