TOHATSU TLDI MD 115A SERIES, Руководство по обслуживанию

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TLDI 115A 2007 vii
1. Special tools ………………………… 7-2
2. Parts Layout ………………………… 7-3
Cowl ……………………………………… 7-3
Bottom Cowl ……………………………… 7-4
Shift ……………………………………… 7-6
Drive Shaft Housing ……………………… 7-8
Bracket …………………………………… 7-10
Power Trim & Tilt ………………………… 7-12
3. Inspection Items …………………… 7-14
1) Inner Cowl …………………………… 7-14
2) Removing Top Cowl ……………… 7-14
3) Adjustment of Cover Hook ………… 7-14
4) Removing Bottom Cowl …………… 7-15
5) Removing Drive Shaft Housing …… 7-16
6) Disassembly of Drive Shaft Housing … 7-17
7) Inspection of Drive Shaft Housing … 7-19
8) Assembly of Drive Shaft Housing Parts … 7-20
9) Assembling Drive Shaft Housing Parts … 7-23
10) Removing Steering Shaft Arm …… 7-24
11) Removing PTT Unit ………………… 7-25
12) Removing Clamp Bracket ………… 7-27
13) Assembling Clamp Bracket Parts …… 7-28
14) Installation of PTT Unit ……………… 7-28
15) Assembling Steering Arm Parts …… 7-30
16) Removing Motor …………………… 7-31
17) Inspection of Power Trim and Tilt Motor … 7-32
18) Assembling Power Trim and Tilt Motor Parts … 7-34
19) Removing Reservoir ……………… 7-35
20) Disassembly of Gear Pump ……… 7-35
21) Disassembling Bracket Unit and
Assembling the Parts ……………… 7-36
22) Disassembly of Tilt Cylinder and
Trim Cylinder, and Assembly of the Parts … 7-36
23) Assembling PTT Unit Parts ……… 7-37
24) Air-Purging PTT Unit ……………… 7-41
8.Electrical System
1. Special Tools ………………………… 8-2
2. Parts Layout ………………………… 8-3
Starter Motor ……………………………… 8-3
3. Inspection Items …………………… 8-4
1) Disassembly of Starter Motor ……… 8-4
2) Inspection of Armature …………… 8-4
3) Inspection of Brushes ……………… 8-5
4) Inspection of Pinion ………………… 8-5
5) Inspection of Ignition and sparks … 8-6
6) Inspection of Plug Cap ……………… 8-6
7) Inspection of Ignition Coils ………… 8-7
8) Inspection of Pick Up Coil
(Crank Position Sensor) …………… 8-7
9) Inspection of Pick Up Coil Air Gap … 8-7
10) Inspection of Alternator …………… 8-8
11) Inspection of Rectifier Complete … 8-9
12) Inspection of Throttle Position Sensor … 8-10
13) Inspection of Water Temperature Sensor … 8-10
14) Inspection of Power Relay ………… 8-11
15) Inspection of Air Injectors ………… 8-11
16) Inspection of Fuel Injectors ……… 8-11
17) Inspection of MAT
(Manifold Temperature) Sensor …… 8-12
18) Inspection of MAP Sensor
(Manifold Air Pressure Sensor) …… 8-12
19) Inspection of Starter Solenoid …… 8-12
20) Inspection of Oil Level Sensor …… 8-13
21) Inspection of Oil Pump …………… 8-13
22) Inspection of PTT Solenoid ……… 8-14
23) Inspection of PTT Switch ………… 8-14
9.Troubleshooting
1. Troubleshooting ……………………… 9-2
Power Unit …………………………… 9-14
State 1 Engine will not start or is
hard to start. ………………… 9-14
Ignition System …………………………… 9-16
Fuel System ……………………………… 9-18
Air System ………………………………… 9-20
State 2 Full throttle engine revolution
speed is low, engine revolution
speed falls off, or engine stalls.
…………………………………… 9-22
Ignition System …………………………… 9-23
Fuel System ……………………………… 9-24
Lubrication system ……………………… 9-25
Cooling System ………………………… 9-26
State 3 Engine rotation is unstable or
surging occurs in low speed
range. …………………………… 9-27
Ignition System …………………………… 9-28
Fuel System ……………………………… 9-29
PTT Unit
State 1 PTT unit will not operate. …… 9-30
State 2 PTT is not capable of sustaining
outboard motor. ……………… 9-31
2. Self-Diagnosis Function of TLDI … 9-32
1) Terms related to self-diagnosis function … 9-32
2) Operation Procedure of Self-Diagnosis
Function ……………………………… 9-33
3) Warning Indication List • • •
Display for abnormalities during
operation ……………………………… 9-36
4) Operating Hour Indication List
(Self Diagnosis • Mode 2) …………… 9-38
5) Trouble Indication List
(Self Diagnosis • Mode 3) …………… 9-40
6 ) Resetting TPS Initial Values ………… 9-44
10.Rigging
1. Service Information ………………… 10-2
2. Service Data ………………………… 10-2
1) Load Limit of Boat ………………… 10-2
2) Installation Dimensions …………… 10-2
3) Clamp Dimensions
…………………
10-3
4) Hanging Outboard Motor ………… 10-5
5) Installation of Outboard Motor …… 10-5
3. Fuel System …………………………… 10-6
1) Fuel …………………………………… 10-6
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