TOHATSU TLDI MD 115A SERIES, Руководство по обслуживанию

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Power Unit
1. Special tools ………………………… 5-2
2. Parts Layout ………………………… 5-3
Engine …………………………………… 5-3
Magneto …………………………………… 5-4
Electric Parts ……………………………… 5-6
Electric Parts (Starter Motor) …………… 5-8
Air Chamber ……………………………… 5-9
Throttle …………………………………… 5-10
Cylinder Crank Case …………………… 5-12
Piston & Crank Shaft …………………… 5-14
3. Inspection Items …………………… 5-15
1) Removing Power Unit ……………… 5-15
2) Removing Flywheel ………………… 5-19
3) Removing Stator Coil ……………… 5-20
4) Removing Cord Ass'y ……………… 5-21
5) Removing Throttle Link …………… 5-24
6) Removing Air Chamber …………… 5-25
7) Inspection of Throttle Body ………… 5-26
Exploded Diagram of Short Block … 5-28
Exploded Diagram of Piston-Crank
Shaft Assembly …………………… 5-29
8) Removing Thermostat ……………… 5-30
9) Removing Cylinder Head / Head Cover … 5-31
10) Inspection of Cylinder Head ……… 5-32
11) Removing Exhaust Cover ………… 5-33
12) Inspection of Exhaust Cover ……… 5-33
13) Removing Crank Case …………… 5-34
14) Removing Pistons ………………… 5-35
15) Disassembly of Crank Shaft ……… 5-36
16) Inspection of Crank Shaft ………… 5-36
17) Inspection of Engine Parts ………… 5-38
18) Inspection of Pistons ……………… 5-39
19) Assembling Crank Shaft …………… 5-42
20) Installing Pistons …………………… 5-43
21) Assembling Power Unit Parts …… 5-44
22) Assembling Crank Case Halves … 5-46
23) Assembling Exhaust Cover Parts … 5-47
24) Assembling Cylinder Head Parts … 5-49
25) Assembling Coil Bracket Parts …… 5-50
26) Assembling Crank Case Head Parts … 5-50
27) Installing Air Chamber ……………… 5-51
28) Attaching Coil Bracket ……………… 5-53
29) Attaching Recirculation Hoses …… 5-54
30) Installing Alternator ………………… 5-55
31) Installing Flywheel ………………… 5-55
32) Installing Power Unit ……………… 5-56
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