TOHATSU TLDI MD 115A SERIES, Руководство по обслуживанию

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ii TLDI 115A 2007
About this manual
Composition and use of this manual
This service manual is designed so that service persons are able to perform their work correctly.
Understand the following matters well for efficient works.
1
Each chapter begins with the introduction of special tools that are used for the work described in the
chapter so that the service persons are able to figure out the tools needed.
2
Parts that are serviced in each chapter and their details are presented by using a component composition
diagram.
3
Driving torques are described in the component composition diagram and in the body text are critical
points of the applicable work.
4
Pictograms indicate that there is an important work instruction for the relevant parts. It also shows the type
of lubricant and its application point(s).
5
The component composition diagrams describe the names of the parts, the number of pieces of the parts
used, size of fasteners and special notes.
6
Specific works are described in detail by using illustrations and adding advice on the work.
6-14
Lower Unit
TLDI 115A 2007
9) Disassembly of Propeller Shaft
Housing Ass'y
1. Pull out propeller shaft ass'y
1
.
2. Remove reverse (C) gear by using screw drivers 3 . −
CAUTION
Heat propeller shaft housing by putting it in
the hot water of approximately 60 to 70˚C,
and remove bearing
4 .
CAUTION
Be careful not to burn.
1
2
3
4
Heating of compressor housing can also be
made by using a heat gun or heat lamp.
4. Use a press to remove oil seal 5 and needle bearing 6 at
the same time.
Before removing, check bearing for play or
deflection. Replace if necessary.
Direct the side of attachment without O-ring to
needle bearing.
Needle Bearing Attachment 7 :
P/N. 3T1-99710-0
Driver Rod 8 :
P/N. 3AC-99702-0
Center Plate 9 :
P/N. 3AC-99701-0
Needle Bearing Puller Kit 7 :
P/N. 3B7-72700-0
5. When removing only oil seal, use bladed screw driver to
pry apart.
This work can be done also by using the following tool kit.
8
9
7
6
5
5 Oil Seal
6 Needle Bearing
Do not reuse.
Do not reuse.
3. Remove bearing 4 .
4 Bearing
Do not reuse.
5-8
Power Unit
TLDI 115A 2007
1-4
1-2
1-3
1-1
2
3
26
24
21
23
25
22
4
5
6
8
7
1
13
14
11
12
10
15
10
18
19
17
9
9
16
20
20
Air Chamber
Starter
Solenoid
13 N·m (9 lb·ft) [1.3 kgf·m]
GREASE
OBM OBM OBM
OBM
6 N·m (4 lb·ft) [0.6 kgf·m]
G17 G17 G17
BOND
G17
SOC
OIL-COMP
.
GM GM SOC SOC SOC
Electric Parts (Starter Motor)
1 Starter Motor 1
1-1 Positive Brush (+) 2
1-2 Negative Brush (-) 2
1-3 Brush Spring 4
1-4 Pinion 1
2 Bolt 2 M8 L=40mm
3 Spring Washer 2 M8
4 Washer, 8.5-24-1.5 2
5 Spacer, 8.4-12-21.5 2
6 Starter Motor Mount "A" 2
7 Starter Motor Mount "B" 1
8 Starter Motor Bracket 1
9 Bolt 3 M8 L=45mm
10 Spring Washer 3 M8
11 Starter Motor Damper 2
Ref.
No.
Description Remarks Q'ty
GREASE
OBM OBM
OBM
G17 G17
BO
N
D
G17
12 Starter Motor Band 1
13 Bolt 1 M8 L=40mm W/PW
14 Bolt 1 M8 L=20mm
15 Washer 1 M8
16 Starter Cable 1 L=500mm
17 Starter Cable 1 L=300mm
18 Bolt 1 M6 L=12mm W/PW
19 Bolt 1 M8 L=16mm W/PW
20 Terminal Cap 2
21 Ring Gear Cover 1
22 Grommet, 16-2.5 4
23 Caution Decal "B" 1
24 Fuse Decal 1
25 Spark Plug Decal 1
26 Ring Gear Cover Hook 4
Ref.
No.
Description Remarks Q'ty
O
IL-C
O
M
P.
GM GM SOC SOC SOC
SOC
P/L Fig. 10
4
6-2
Lower Unit
TLDI 115A 2007
1. Special tools
Measuring backlash between forward
(A) gear and pinion (B) gear
Backlash Measuring Tool A Kit
P/N. 3B7-72234-0
Removing spring pin
Spring Pin Tool A
P/N. 369-72217-0
Installing spring pin
Spring Pin Tool B
P/N. 369-72218-0
Removing or attaching pinion
(B) gear nut
Bevel Gear B Nut Wrench
P/N. 3B7-72231-0
Removing or attaching pinion
(B) gear nut
Drive Shaft Socket
P/N. 3B7-72232-0
Measuring gaps
Thickness Gauge
P/N. 353-72251-0
Bevel Gear Bearing Puller Ass'y
P/N. 3B7-72755-0
Removing forward (A) gear bearing
outer race
Adjusting pinion (B) gear
height
Shimming Gauge
P/N. 3B7-72250-0
Driver Rod
P/N. 3AC-99702-0
Used in combination with center
place and various attachments
Removing reverse (C) gear
bearing
Universal Puller Plate
P/N. 3AC-99750-0
Used in combination with driver rod
Attaching reverse (C) gear bearing
Bearing Attachment
P/N. 3AC-99905-0
ø51.5 x ø24.5
Removing propeller shaft
housing
Propeller Shaft Housing Puller Ass'y
P/N. 353-72252-0
Slide Hammer Kit
P/N. 3AC-99080-0
Removing forward (A) gear
bearing outer race
ø100 x ø79.5 x ø51.5 x ø61.5
Center Plate
P/N. 3AC-99701-0
Removing or installing propeller
shaft housing bearing
Measuring backlash between pinion
(B) gear and reverse (C) gear
Backlash Measuring Tool B Kit
P/N. 3B7-72255-0
Removing or attaching gear case and
propeller shaft housing needle bearing
Needle Bearing Puller Kit
P/N. 3B7-72700-0
2
3
5
1
6
4
MD115A̲ch00̲E̲2校̲070604.qxd 07.6.7 2:15 PM ページ 2