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Servicing

Servicing the Pump

Thermo Fisher Scientific

TVA2020 Instruction Manual

7-19

Servicing the pump involves removing the pump assembly, accessing the
orifice, and replacing the pump.

Use the following procedure to remove the pump assembly.

Disconnect the 8 pin connector from the pump board (

Figure 7–17

Using the correct wrenches, remove the hex elbow attached to the valve
assembly (

Figure 7–17

Remove the Tygon tubing from the barb fitting on the sample inlet
assembly (

Figure 7–17

Figure 7–17.

Removing the Pump

Lift the pump up and out of the instrument.

Disconnect the pump motor from the pump board.

Servicing the

Pump

Removing the Pump

Assembly

Tygon Tubing

8 pin Connector

Hex Elbow

Содержание TVA2020

Страница 1: ...TVA2020 Instruction Manual Toxic Vapor Analyzer Part Number 111755 00 29Jul2014...

Страница 2: ...rms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific Air Quality Instruments 27 For...

Страница 3: ...ic has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific...

Страница 4: ...Thermo Fisher Scientific WEEE Compliance...

Страница 5: ...probe display Chapter 4 Calibration describes the calibration process and provides procedures for calibrating the instrument Chapter 5 Preventive Maintenance provides maintenance procedures to ensure...

Страница 6: ...e warning is ignored CAUTION The hazard or unsafe practice could result in minor to moderate personal injury if the warning is ignored Equipment Damage The hazard or unsafe practice could result in pr...

Страница 7: ...Remove the hydrogen tank from the instrument before servicing All maintenance procedures must be performed on a clean surface using clean tools Avoid touching the lamp s window as well as the metalize...

Страница 8: ...e distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermoscientific com aqi 1 866 282 0430 Toll Free 1 508 520...

Страница 9: ...ications 1 12 Hardware and Startup 2 1 Overview 2 1 Instrument Functions 2 3 Using the Instrument 2 4 Startup 2 4 Instrument Connections 2 4 Instrument Sidepack Display 2 6 Instrument Sidepack Keypad...

Страница 10: ...on 4 1 Calibration Scenarios 4 1 Scenario 1 4 1 Scenario 2 4 1 Scenario 3 4 2 Calibration Configuration 4 3 Number Span Pt 4 4 Defining the Span Gas Concentration s 4 4 Background Correct 4 6 Defining...

Страница 11: ...7 1 Replacement Parts List 7 2 Opening the Instrument 7 5 Replacing the Battery 7 6 Hydrogen Gas Tank 7 6 Precautions in Handling and Storage 7 7 Fuel Refilling Procedure 7 7 Cleaning the PID Lamp 7...

Страница 12: ...Factor 8 7 Navigating the Route File 8 8 Logging Data 8 8 Repair Menus 8 9 Additional Component Information 8 10 Telescoping Extension Option 8 11 Activated Charcoal Filter Adapter 8 12 Bluetooth Comm...

Страница 13: ...ter Cleaning or Replacing 5 13 Figure 5 7 Activated Charcoal Filter Adapter 5 14 Figure 7 1 TVA2020 Component Layout 7 4 Figure 7 2 Hardware 7 5 Figure 7 3 Removing the PID Sensor 7 9 Figure 7 4 Remov...

Страница 14: ...placing the Connector Access Door 7 26 Figure 7 23 Replacing the Internal Battery Charger Connector Cable 7 27 Figure 7 24 Replacing the Internal Probe Connector Cable 7 28 Figure 8 1 Sample Probe Opt...

Страница 15: ...unctions 2 8 Table 3 1 Main Menu Selection and Functions 3 2 Table 3 2 Alarm Configurations 3 11 Table 3 3 Available Log Data Types 3 15 Table 4 1 Gas Concentration Units 4 6 Table 4 2 Detector Counts...

Страница 16: ...Tables xii TVA2020 Instruction Manual Thermo Fisher Scientific...

Страница 17: ...nization Detection FID on page 1 2 Photoionization Detection on page 1 4 Dual Detectors on page 1 6 Concentration Calculation and Calibration on page 1 8 Standard Specifications on page 1 9 External I...

Страница 18: ...n of hydrocarbons introduced to the flame This current is then amplified and sent to a microprocessor The FID has a wide dynamic range The effective dynamic range can be further expanded by use of a d...

Страница 19: ...AUST AIR SAMPLE JET FUEL H2 Figure 1 1 Typical Flame Ionization Detector Benefits of Flame Ionization Detection include Wide dynamic and linear range High sensitivity to hydrocarbon vapors including m...

Страница 20: ...he compound its ionization potential If the lamp energy is greater than the compound s ionization potential the PID will detect it The lamp in the TVA2020 is 10 6 eV Because of its smaller dynamic ran...

Страница 21: ...LLECTING ELECTRODE Figure 1 2 Typical Photoionization Detector Benefits of Photoionization Detection High sensitivity to aromatics unsaturated hydrocarbons and chlorinated hydrocarbons Ability to meas...

Страница 22: ...e Since both detectors may be displayed and logged simultaneously the relative response of the two detectors may give some clues about the identity of the compound being measured see Figure 1 3 For in...

Страница 23: ...OR ELECTRODE COLLECTOR ELECTRODE PID 00000 PPM FID 00000 PPM AIR SAMPLE IN AIR SAMPLE IN FLAME ARRESTOR FID HYDROGEN SUPPLY Figure 1 3 TVA2020 Dual Detector Configuration Benefits of Dual Detectors Co...

Страница 24: ...OUNT TRANSLATED INTO A STANDARD DETECTOR CONCENTRATION USING A DETECTOR COUNT VS DETECTOR CONCENTRATION CALIBRATION CURVE STANDARDDETECTORCONCENTRATION IS CORRECTED TO A SPECIFIC GAS USING THE INSTRUM...

Страница 25: ...ID Instrument 0 5 to 2 000 ppm of isobutylene FID Instrument 1 0 to 30 000 ppm of methane Minimum detectable level The minimum detectable level is defined as seven times the standard deviation of the...

Страница 26: ...not operate battery charger in an area classified as hazardous due to presence of flammable gases or vapors PID lamp life Greater than 2000 hours with normal cleaning FID life Greater than 5000 hours...

Страница 27: ...by a user as specified in Table 1 2 The same environmental conditions also apply to the sample stream being monitored Table 1 2 TVA2020 External Influences External Influences Reference Operating Cond...

Страница 28: ...efer to Figure 1 4 for Interconnection Control Drawing Table 1 3 TVA2020 Product Safety Specifications Testing Laboratory Types of Protection and Area Classification Conditions of Classification FM in...

Страница 29: ...e optional enhanced sample probe and the other on the instrument sidepack itself see Figure 2 1 Vapor concentration can be displayed on both displays in parts per million ppm or percent concentration...

Страница 30: ...Hardware and Startup Overview 2 2 TVA2020 Instruction Manual Thermo Fisher Scientific Figure 2 1 Instrument Sidepack Display...

Страница 31: ...parameters such as calibration values alarm levels operator ID datalogging method and interval date and time This may be performed locally by using the analyzer keypad or remotely by using the USB co...

Страница 32: ...ed on WARNING Charger and USB connections are not allowed in an area classified as hazardous due to presence of flammable gases or vapors WARNING To prevent a potential explosion do not operate the in...

Страница 33: ...an area classified as hazardous due to presence of flammable gases or vapors WARNING To prevent a potential explosion do not operate the instrument with the PID compartment open or FID detector cap r...

Страница 34: ...ment data on lines 1 and 2 and menu items on lines 3 and 4 Other display information appears as you page through various menus In Menu Display the whole screen is normally dedicated to the menu MAIN M...

Страница 35: ...s a parameter you must then press the ENTER key The left right arrow keys move the character entry position The up down keys make page selections or switch from ppm or to another reading Table 2 1 sho...

Страница 36: ...ish to keep that information 2 Press ENTER to respond to a menu question 3 Press ENTER instead of entering the logging mode from the enhanced probe to initiate logging Left Right Arrows The left and r...

Страница 37: ...GPS Selecting Option 1 toggles the pump on or off Selecting Option 2 toggles the FID on or off In the RUN mode when the FID is off dashes will appear instead of a reading and all FID alarms are overr...

Страница 38: ...wing steps 1 Charge battery 2 Connect sample probe 3 Fill install hydrogen tank which starts hydrogen flowing To start the unit execute the following procedure 4 Press ON until the speaker sounds and...

Страница 39: ...ress ENTER start 15 Challenge analyzer with zero gas sample 16 Wait to stabilize 17 Press ENTER to accept 18 Press 2 Span 19 PID 1st Press 2 PID 20 Press ENTER start 21 Challenge analyzer with isobuty...

Страница 40: ...hat Response Factor says RF0 DEFAULT 30 Press EXIT 3 times to main menu 31 Press 1 Run You are now in the survey mode Note To perform more sophisticated operations you will need to read the rest of th...

Страница 41: ...page 3 9 Alarm Levels on page 3 10 Log Methods on page 3 15 Passcode Protection on page 3 23 Other Settings on page 3 24 Information Menu on page 3 29 Memory on page 3 30 The display on the TVA2020 an...

Страница 42: ...tags to specific surveys and to view log analysis of organic inorganic compounds If the optional Bluetooth module is active the instrument must be in RUN mode to send commands and capture data See Blu...

Страница 43: ...1 USB MODE 1 ZERO 2 CLEAR LOGGING MEMORY 2 SPAN 3 UPDATE FIRMWARE 3 BACKGROUND 1 CONNECT USB 4 RF response factors 2 COPY FILE 5 FLOW 3 WAIT REBOOT 1 FLOW 1 2 FLOW 2 3 FLOW 3 4 CALC COEF 6 CONFIGURE...

Страница 44: ...in the Options section for more information The TVA2020 performs accurately only after it has been properly set up configured The RUN mode displays as governed by the LOG Selection are FID NONE PID FI...

Страница 45: ...y FID PID FID FID 24950ppm PID 1 1ppm FID 2 49 Exit Stop Exit Stop Whenever the TVA2020 is in the RUN Mode with Log Auto as the logging selection the instrument operates as an automatic survey tool th...

Страница 46: ...he automatic logging The instrument counts down from the time selected in the SETUP Log menu and stores the reading at the end of the count down For instance if 12 seconds was selected as the logging...

Страница 47: ...g Enter the tag information in the space provided up to 10 characters The tag may be left blank if desired FID PID FID FID 24950ppm PID 1 1ppm FID 2 49 TA TA 0 3 1 G 2 H 3 I 0 3 1 G 2 H 3 I Once the t...

Страница 48: ...24950ppm PID 1 1ppm FID 2 49 Save above smp1 Save above smp1 1 Yes 2 Again 1 Yes 2 Again The operation of the Log F E mode is menu driven from the hand held probe display and requires the use of the...

Страница 49: ...ucture for performing calibrations entering ID numbers setting alarm levels selecting log modes entering response multipliers and setting time date From the MAIN MENU display press 1 Run SETUP MENU 1...

Страница 50: ...erence point s using known span gases The TVA2020 can be configured for as many as nine different span gas values 2 Span The TVA2020 is supplied with three user configurable alarms STEL short term exp...

Страница 51: ...ter L appears to the right of the live measurement for the appropriate detector High Ceiling This alarm is a warning that a second higher level threshold has been exceeded Once this alarm is acknowled...

Страница 52: ...FID PID FID FID 100 0ppm PID 100 0ppm FID 100 0ppm STEL Alarm STEL 1 Both Enter New Value 2 PID 3 FID 2 To change the alarm level to a new value press ENTER on a single detector instrument or 1 2 or 3...

Страница 53: ...lue 2 PID 3 FID 2 To change the alarm level to a new value press ENTER on a single detector instrument or 1 2 or 3 on a dual detector instrument FID PID FID Enter low ceil Enter Low ceil FID 000500ppm...

Страница 54: ...level to a new value press ENTER on a single detector instrument or 1 2 or 3 on a dual detector instrument FID PID FID Enter high ceil Enter high ceil FID 001000ppm P F 001000ppm Up Dn Next Unit Up Dn...

Страница 55: ...ing achieved or average or last reading is logged in memory and displayed on both displays The stored values are cleared by pressing either the SELECT key on the enhanced probe or the ENTER key on the...

Страница 56: ...Exit Stop Note To display and change the log menu the instrument must be ON but does not have to be warmed up Use the following procedure to access the log menu 1 From the MAIN MENU display press 2 Se...

Страница 57: ...riate time interval desired for the automatic sampling 3 Press ENTER and after a brief message of acceptance the automatic sampling is ready to be used in the Run mode Note To allow for STEL calculati...

Страница 58: ...evious log selection is displayed on the second line of the screen LOG MODE None 1 VOC 2 FE 2 Press 1 VOC The previous log selection is displayed on the second line of the screen Enter sampling VOC ti...

Страница 59: ...a warning message will appear and you will be required to re enter the Sample Time In the LOG VOC mode data is logged in the format described below Every time the user initiates logging the instrument...

Страница 60: ...ading obtained during the log interval b Avg the average reading obtained during the log interval c Smp the last reading obtained during the log interval 3 Type the appropriate time interval desired f...

Страница 61: ...a logging method which collects data the way you want it to The following variable settings can be configured when designing a Custom log method 1 Log data type This setting allows you to choose the f...

Страница 62: ...ck the TVA2020 units to either ppm or 6 Log auto repeat This setting allows you to determine whether the TVA2020 should automatically cycle through logging events auto repeat ON or pause for a user co...

Страница 63: ...l 3 Disabl New Passcode allows you to enter and or change the 6 digit calibration passcode You may use any characters from the alphanumeric keypad in your passcode You must then verify the passcode to...

Страница 64: ...ce Other Settings include OTHER SETTINGS 1 User ID 2 Date 3 Time 4 User Options 1 User Identification Number 2 Date 3 Time 4 User Options Note Time may be set only if the date is within the valid rang...

Страница 65: ...ID Press char key 6 Press ENTER to store the user ID into memory Use the following procedure to set the date Note To set the correct date the instrument must be ON but does not have to be warmed up Da...

Страница 66: ...by typing month day year Date 05 10 12 Enter Change 5 Press ENTER to store the date in memory The display then returns to OTHER SETTINGS Use the following procedure to set the time of day Note To set...

Страница 67: ...ou to type the correct time Do so by typing hour minute second Enter time Enter Accept 5 Then press ENTER to store the time in memory The display then returns to OTHER SETTINGS This menu contains user...

Страница 68: ...Other 3 From the OTHER SETTINGS menu press 4 User Options 4 From the USER OPTIONS menu press 1 Key Click Key click Off 1 On 2 Off 5 From the Key click Menu press 1 On or 2 Off The screen displays the...

Страница 69: ...5 seconds and Long is approximately 3 5 seconds The information menu is a view only list of 14 items parameters existing in the instrument No changes may be made in this menu Enter the INFO Menu from...

Страница 70: ...he file creation process to ensure sufficient memory exists to create the data files Do not store any files on the instrument Flash drive as they will be lost WARNING Charger and USB connections are n...

Страница 71: ...be dragged and dropped into any user folder or directory If the TVA2020 window does not appear try disconnecting and reconnecting the USB cable from the PC or open Explorer and look for the TVA2020 d...

Страница 72: ...appear WARNING File read error check err file Exit Clr If you choose Exit to clear the following displays Error in files 1 USB mode to fix files 2 Revert to old If you choose to fix the files re esta...

Страница 73: ...on new releases 1 Confirm that the new firmware image is stored locally on your hard drive 2 Before uploading the new firmware back up all the instrument files as detailed in the USB mode section Thes...

Страница 74: ...7 After connecting the USB cable the following window will open Depending on your computer configuration you may need to cancel one or two other message windows before this window appears 8 Drag and...

Страница 75: ...connected to the computer disconnect and reconnect at the instrument This will turn the instrument off b Press the power key to turn the instrument on c The instrument will display two black lines ho...

Страница 76: ......

Страница 77: ...l published response factors for FIDs and PIDs are based upon methane and isobutylene respectively By employing a multipoint calibration for these compounds you will improve the accuracy of each detec...

Страница 78: ...rves that have been generated with reference to a single point methane isobutylene calibration the resulting measurements will probably be incorrect To provide the specified accuracy the instrument mu...

Страница 79: ...st be ON the PID lamp must be ON and the FID must be ignited throughout the warm up period Before you calibrate the TVA2020 for the first time you may want to customize certain calibration settings On...

Страница 80: ...produces the following screens FID PID FID Both option Number span pts Number Span Pts FID 3 P F 5 3 Select 1 to 9 Select 1 to 9 From these screens press the number of span points that you wish to us...

Страница 81: ...f your span gas expressed as ppm or as of the last calibration FID PID FID FID 500ppm PID 100ppm FID 500ppm Span Gas Concent Span Conc 1 Both Enter New conc 2 PID 3 FID If the TVA2020 is configured fo...

Страница 82: ...value the instrument will automatically switch to range 2 If it increases further it will switch to Range 3 After you have selected the measurement units and decimal point placement use the keypad to...

Страница 83: ...nge this option by choosing any one of the menu selections in dual detector instruments You may choose to apply correction to FID PID or both detectors From the CALIB MENU display press 3 Backgnd FID...

Страница 84: ...the reading Choosing this selection from the CAL CONFIG MENU produces the following display RF calc Mode Factor 1 Factor 2 Curve The second line of the display shows what option is currently selected...

Страница 85: ...he user to decide whether to save the calibration value or repeat the calibration 1 Yes or 2 Again If Auto is chosen the instrument will automatically store the accepted calibration value without prom...

Страница 86: ...Since both of these values 2895 zero counts and 245 detector sensitivity are within the acceptable range the calibration is a good calibration Examples of a bad calibration include unusually high zer...

Страница 87: ...for a compound determined at 500 ppm may not be the same as the response factor determined at 10 000 ppm By using a response curve you can characterize a compounds response over a broader range of con...

Страница 88: ...anged You can scroll through the other response factors by using the Up and Down arrow keys The other response factor names will show as you scroll through them RF3 PROPANE Up Dn Next RF 1 Change Ente...

Страница 89: ...the following display will appear FID PID FID Enter RF3 Enter RF3 FID 01 50 P F 01 50 Enter Accept Enter Accept Use the keypad to enter a new response factor and press ENTER to store it in instrument...

Страница 90: ...strument 1 From the CALIB MENU display press 1 Zero Note The following sequence shows the procedure when the TVA2020 is configured with both Cal Accept mode and Cal Save mode Auto If either mode is Ma...

Страница 91: ...FID 2 To perform the actual ZERO procedure FID only Press ENTER PID FID Press 1 2 or 3 FID PID FID Apply zero gas Apply zero gas at sample inlet at sample inlet Enter Start Enter Start 3 Apply the ze...

Страница 92: ...at the procedure is the same as that for setting the zero reference except that a span gas is used instead of a zero gas The procedure is 1 From the CALIB MENU display press 2 Span Note The following...

Страница 93: ...To perform the actual SPAN calibration for example at 100 ppm isobutylene FID only Press ENTER PID FID Press 1 2 or 3 FID PID FID Apply span gas1 Apply span gas1 100 0ppm 100 0ppm Enter Start Enter S...

Страница 94: ...2 3 above until each reference gas concentration point has been calibrated Use the following procedure to perform a flow calibration 1 Confirm that the instrument passes the Leak Check on page 7 16 pr...

Страница 95: ...low calibration point 11 Adjust the pump power with the up and down arrows for a reading of 1 01 LPM at the probe inlet a Typical values are 85 95 power with 31K 33K counts 12 Press Enter Accept to sa...

Страница 96: ......

Страница 97: ...nt to the factory or an authorized service center once a year for cleaning testing and calibration This chapter includes the following maintenance information and replacement procedures Safety Precaut...

Страница 98: ...ument or replace it with a charged battery For information on replacing the battery see Replacing the Battery on page 7 6 WARNING Do not replace battery in an area classified as hazardous due to prese...

Страница 99: ...e change color change shape or become deformed in any other way If leaked electrolyte comes in contact with your eyes flush your eyes immediately Wash them thoroughly with clean water and consult phys...

Страница 100: ...ing Constant voltage 90 full charge Steady Green Fully charged Red Indicates the charger or battery is defective and should not be used Normal charge time for a fully discharged battery is approximate...

Страница 101: ...ely two minutes are required to fill the tank The major hazard associated with the handling of hydrogen is flammability The following specific rules apply when handling hydrogen Never use cylinders of...

Страница 102: ...pply tank valve OFF 2 Attach tank fill adapter to supply tank with valve OFF and with manifold valve on OFF position 3 Attach TVA2020 hydrogen tank to tank fill adapter Note left hand thread do not ov...

Страница 103: ...special spanner wrench provided with the instrument tool kit unscrew the black cap holding the FID cartridge in place Figure 5 1 Replacing the FID Cartridge 3 Screw the special extractor tool provided...

Страница 104: ...ert it into the center of the cartridge Swab the surface until clean and discard the swab Take care not to touch the igniter coil which is located close to the end of the capsule opposite the threaded...

Страница 105: ...ydrogen tank from the top of the instrument and turn off the power 2 Using the special spanner wrench provided with the tool kit unscrew and remove the FID detector cap 3 Clean the cap using the isopr...

Страница 106: ...to the cartridge 4 Remove the cartridge by pulling on the extractor Unscrew the extractor from the cartridge 5 Carefully clean the inside of the detector cavity using a cotton swab and isopropyl alcoh...

Страница 107: ...r Figure 5 4 1 Unscrew the bottom housing from the top housing 2 Remove filter 3 Place new filter into cavity of top housing 4 Filter can be inserted in either direction into top housing 5 Screw botto...

Страница 108: ...2 Remove filter 3 Remove o ring from either top housing groove or bottom housing groove or both as necessary 4 Place new o ring in groove of housing Make sure o ring is seated properly in groove 5 Rep...

Страница 109: ...and clean as noted below You may clean the filter by immersing it in isopropyl alcohol or equivalent solvent and or swabbing the surface with a Q tip or cotton swab After thoroughly cleaning the surfa...

Страница 110: ...cartridge Figure 5 7 3 Tip the cartridge up and empty the charcoal from the cartridge 4 Clean the inside of the cartridge with a cotton swab dipped in isopropyl alcohol 5 Dry the cartridge thoroughly...

Страница 111: ...020 Instruction Manual 6 1 Chapter 6 Troubleshooting This chapter provides the following troubleshooting and service support information Troubleshooting Guide on page 6 2 Warning Messages on page 6 6...

Страница 112: ...sher Scientific Service Department Low pump flow Clogged sample intake Clean replace filter cups Clean replace sample line Clean replace flame arrestor Service pump Pump fault Call Thermo Fisher Scien...

Страница 113: ...span gas concentration at CAL menu Cal gases contaminated Use clean cal gases and sampling equipment Sample line filter cups contaminated Clean replace sample line Clean replace filter cups Service pu...

Страница 114: ...eplace PID capsule PID noisy Bad PID lamp Replace PID capsule Dirty PID window Clean PID window Erratic pump flow Clean replace FID capsule Clean replace filter cups Service pump Bad calibration Ensur...

Страница 115: ...latile compounds Call Thermo Fisher Scientific Service Department High background readings High ambient concentration N A Zero drift improper calibration Ensure proper zero span calibration Sample lin...

Страница 116: ...and CALIBRATE modes In the RUN mode once the alarm is acknowledged a flashing F appears on the sidepack display and the probe display flashes Low Flow detected This message will follow the FID Flameo...

Страница 117: ...not plugged into the main board Measurement range exceeded This message appears if the PID reading exceeds 2 000 ppm or the FID reading exceeds 30 000 ppm Service is available from exclusive distribu...

Страница 118: ......

Страница 119: ...personnel thoroughly trained and familiar with the analyzer instrument and its applications This chapter includes the following parts information and component replacement procedures Replacement Parts...

Страница 120: ...ly 510033 1 Split Ferrule Probe for enhanced probe CR012EG Probe Buttons for enhanced probe CR015AC Water Trap Probe for enhanced probe CR012EK Probe Nut for enhanced probe 55 011879 Sample Probe comp...

Страница 121: ...00 USB Cable 114295 00 USB Barrier Device 112693 00 Charger Cable N0249XS Charger Line Cord 120V 8926 Charger Line Cord 220V 107315 00 Charger Line Cord 230V China 112451 00 Carrying Case CR012DY Car...

Страница 122: ...ermo Fisher Scientific Figure 7 1 TVA2020 Component Layout Instrument Probe Cable Assy Sample Pump Internal Housing Frame Strap Holder 2 Charger Cable Assy Connector Housing Cover PID Assy FID Assy Sa...

Страница 123: ...nut loosen the socket head screws 2 Remove the four 10 24 screws to be reused later Note that one of the screws is much larger than the other three 3 Position the instrument resting on its back with...

Страница 124: ...e for reuse 3 Unscrew the two captive screws securing the d sub connector to the battery 4 Remove and replace the battery Reverse the above procedure for reassembly FID instruments are supplied with a...

Страница 125: ...shipping hydrogen in the TVA2020 Note A bleeder assembly is provided in the tool kit to allow the hydrogen tank to be emptied for common carrier shipment To use the bleeder manually screw the bleeder...

Страница 126: ...ft hand thread do not overtighten 1 Turn supply tank valve OFF 2 Attach tank fill adapter to supply tank with valve OFF and with manifold valve on OFF position 3 Attach TVA2020 hydrogen tank to tank f...

Страница 127: ...mp s window as well as the metalized portion of the cell assembly with your bare fingers Fingerprints left on these parts may adversely affect the sensors operation Latex gloves are preferred but if t...

Страница 128: ...pped tweezers remove both filter media and set aside Figure 7 5 Figure 7 5 Removing the Filter Media 4 Using the X Acto blade remove the spacer and set aside Figure 7 6 Figure 7 6 Removing the Spacer...

Страница 129: ...ens or chip edges Figure 7 8 Figure 7 8 Removing the PID Lamp 7 Grab the lamp by the cylindrical glass body and clean the window by rubbing it against the polishing pad Use a circular motion and try t...

Страница 130: ...ling the Lamp into the Sensor 9 With the end of the clean tweezers or the clean blade of a screwdriver press down firmly Be careful not to scratch the surface of the lamp Figure 7 11 Figure 7 11 Press...

Страница 131: ...e sure the filters are installed in the correct order Filter media 2 first then filter media 1 on top with the shiny side up Figure 7 14 Figure 7 14 Placing the Filter Media 13 Align the cap key with...

Страница 132: ...cial spanner wrench provided with the tool kit unscrew and remove the FID detector cap 3 Replace the end cap as a full assembly Most flow problems can be traced to a loose connection or dirty filters...

Страница 133: ...ent and Probe Done Calibrate After Service Troubleshoot Sample Inlet Assembly for restriction Flow Check Pump Assembly Leak Check Instrument Only Flow Check Pump Assembly Troubleshoot Probe for restri...

Страница 134: ...ETUP MENU choose 1 Calib 5 Flow 3 Press 1 for the first flow calibration point 4 Adjust the pump power with the up and down arrows for a reading of 1 LPM at the probe inlet 5 From the CONTROL MENU pre...

Страница 135: ...ictor in line with the first between the flow meter and the probe inlet The flow should drop to 0 80 to 0 85 LPM and slowly climb to 1 05 to 0 950 LPM within 1 2 minutes Note If the pump has been serv...

Страница 136: ...cond red flow restrictor in line with the first between the probe inlet and flow meter 10 Press 3 for the third flow calibration point 11 Adjust the pump power with the up and down arrows for a readin...

Страница 137: ...onnect the 8 pin connector from the pump board Figure 7 17 2 Using the correct wrenches remove the hex elbow attached to the valve assembly Figure 7 17 3 Remove the Tygon tubing from the barb fitting...

Страница 138: ...board Figure 7 18 8 Grasp the pump housing with one hand and the orifice block with the other 9 Pull the pump board assembly away from the orifice block assembly Figure 7 18 Replacing the Pump Use th...

Страница 139: ...the board to the pump Figure 7 18 2 The pump can be further disassembled to replace the diaphragm and valves 3 Reverse the above procedures to reassemble the pump assembly Use the following procedure...

Страница 140: ...0 Instruction Manual Thermo Fisher Scientific 6 Install headplate 020 on to compressor housing 040 7 Install the five new screws using a Phillips head screw driver 8 Repeat steps 5 7 for opposite head...

Страница 141: ...from the fitting and pull the remainder of the tubing back through the probe assembly until it is completely out of the probe 5 Cut a new piece of tubing about three inches longer than the old tubing...

Страница 142: ...Servicing Replacing the Sample Line in Enhanced Probe 7 24 TVA2020 Instruction Manual Thermo Fisher Scientific Figure 7 20 Replacing Sample Line in Enhanced Probe...

Страница 143: ...lves to access the tubing 3 Remove the water trap assembly 4 Carefully cut the tubing lengthwise to free it from the barbs Do not cut too deeply or the barbs could be damaged 5 Attach the new tubing a...

Страница 144: ...re 7 22 1 Cut off the retaining tail from the door if needed 2 Tilt the case top half up so that the cut off piece slips into the gap between the board and the case 3 Take the new door and press the r...

Страница 145: ...attery charger connection 2 Disconnect the charger cable from the main power cable 3 Remove the two screws holding the connector in the housing 4 Re use the screws to mount the new connector cable 5 R...

Страница 146: ...the probe connector connection 2 Disconnect the probe cable from the main board 3 Loosen the cross recess screw holding the connector assembly in the housing 4 Install the new probe connector cable a...

Страница 147: ...S on page 8 16 For information on additional accessories such as calibration kits enhanced probes or dilutor kits please contact Thermo Fisher Scientific The sample probe option is a hand held device...

Страница 148: ...Bulb Icon Used to turn the display backlight on and off The probe accepts a single display control message The message is tested for validity and if valid the display is updated The probe displays the...

Страница 149: ...kground scan In Fugitive Emissions monitoring applications the MENU selections also allow the user to step through a tag route search for a selected tag start a logging event log repair data etc The d...

Страница 150: ...ELECT Press and release this key to select the highlighted menu option Lamp Symbol Press this key to turn the backlight for the probe on or off As it draws additional power from the battery and thus s...

Страница 151: ...log data etc If no logging is selected in the SETUP menu then this selection does not appear Ignite Ignites FID Other det Toggles between FID and PID reading This selection does not appear in single d...

Страница 152: ...Opening menu press the select key to Enter logging mode 2 Use the sidepack to enter a tag or simply select Accept to enter a blank tag 3 Choose Start log sampling to begin Auto logging 4 The Enhanced...

Страница 153: ...displays the component tag number Tag equipment type Eqp equipment size Size and leak definition Leak If a reading has already been logged into memory for this record it will also be displayed follow...

Страница 154: ...also enter a tag via the keypad and the TVA2020 will automatically skip to that tag if it is contained within the route If the tag is not contained within the route a TAG NOT FOUND message will appear...

Страница 155: ...t is leaking and what action was taken as a first attempt at repair Choose Repair instead of Sav and the TVA2020 will proceed to the Repair menus PID 0 66 ppm Leak Source N A Repair Method N A Save sa...

Страница 156: ...66 ppm Tag 0020 Area 1515 BEN Subarea WEST Leak 10 RF 1 00 14 17 52 Pg Exit The INFO page overwrites the bottom four lines of the record with other fields such as Location Loc and Description the two...

Страница 157: ...ut and unplug the sampling assembly Next insert the telescoping wand and tighten the probe nut Then insert the appropriate sampling assembly into the other end of the extension unit and tighten the re...

Страница 158: ...ilter with activated charcoal or other filtering medium Applications of the filter include Obtaining a clean air sample for zero baseline check and adjustment Rapid screening of methane and non methan...

Страница 159: ...PDA the Serial Port Profile SPP is used to issue the following commands according to Table 8 3 Table 8 3 Bluetooth Commands Command Result log start Start Digital Data Logging log stop Stop Digital Da...

Страница 160: ...nual Thermo Fisher Scientific Command Result push 8 push 9 quit Exit screen mode Note The commands are case insensitive All commands are terminated by CR or CR LF If an invalid command is received by...

Страница 161: ...detector not selected OK no errors or alarms DET_OFF detector not valid DET_FAIL detector failed not DET_OFF OVERFLOW A D overflow not DET_FAIL UNDERFLOW A D underflow not OVERFLOW BAD_CALIB invalid...

Страница 162: ...h provides exceptional sensitivity even in dense refineries The module can acquire and track up to 20 satellites simultaneously and provide down to 5 meter resolution The following data is provided by...

Страница 163: ...aterial Authorization RMA which may include biohazard decontamination procedures and other product specific handling instructions and c then if applicable Buyer may return the defective Products to Se...

Страница 164: ...eller therefor at Seller s then prevailing time and materials rates ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY...

Страница 165: ...the root directory of the file system for the memory device The TVA2020 generates files with both CR and LF at the end of each line However the TVA accepts files with CR LF just CR or just LF At start...

Страница 166: ...on 1 See below picklist definition 2 picklist definition 6 picklist definition LeakSource picklist definition RepairMethod CR LF Blank line not processed DISPLAY CR LF Section title not processed CR L...

Страница 167: ...the route entry field is the label for the route entry field which is displayed as the column header in the route database file and on the probes as a field prompt Each label may be no more than 12 c...

Страница 168: ...lumn number 1 20 to start displaying this field The fourth column is the number of characters to display If the number of characters to be displayed exceeds the number of characters available on the l...

Страница 169: ...EQP P 3 EQPick N 6 Size S 48 Description C 32 Comment PICKLISTS LABEL Plant HOUSTON 1 HOUSTON 2 LEFT OF TRACKS LABEL EQPick VLV FLG PMP DISPLAY Tag 1 1 16 EQP 2 1 3 Size 2 10 6 Max 3 1 5 RF 3 12 4 Tag...

Страница 170: ...oute entry 3 route entry n CR LF Blank line not processed END CR LF Marks end of text The route header line is composed of text headers lines 1 2 and an underline of dashes line 3 The route header is...

Страница 171: ...log memory is cleared Partial text entries are processed as ending in trailing spaces Partial number entries are processed as if complete The default value for fields not included in the entry are Fie...

Страница 172: ...R LF LOG UNIT LOCK OFF PPM PERCENT CR LF LOG AUTO REPEAT OFF ON CR LF LOG SAVE MODE MANUAL AUTO CR LF TAG ACTIVE OFF ON CR LF ROUTE ACTIVE OFF ON CR LF CR LF CALIBRATION CR LF CR LF CAL AUTO ACCEPT OF...

Страница 173: ...Note Lines containing information on uninstalled detector PID are not output Note Spaces are allowed in names and other text fields entered by the user Note Number fields are right justified leading...

Страница 174: ...00 0 00 RF5 PID 1 00 0 00 RF6 PID 1 00 0 00 RF7 PID 1 00 0 00 RF8 PID 1 00 0 00 RF9 PID 1 00 0 00 RF0 FID DEFAULT 1 00 0 00 RF1 FID 1 00 0 00 RF2 FID 1 00 0 00 RF3 FID 1 00 0 00 RF4 FID 1 00 0 00 RF5...

Страница 175: ...CALIBRATION CR LF CR LF CALIB KNOWN CALIB MEASURED CR LF TYPE CONC DATE TIME CALIB VALUE CR LF CR LF ZERO aaaaaa uuu dd mmm yy hh mm ss bbbbbbbb COUNTS fffffffff CR LF SPAN1 aaaaaa uuu dd mmm yy hh mm...

Страница 176: ...g point averaging an overflow occured n span gas number 2 9 Sample dual detector CALIBRATION DATA VER 1 00 PID CALIBRATION CALIB KNOWN CALIB MEASURED TYPE CONC DATE TIME CALIB VALUE ZERO 0 PPM 12 DEC...

Страница 177: ...LAGS xxxxxxxx CR LF POINT 2 COUNT xxxxxxxx CR LF POINT 2 DUTY xxxxxxxx CR LF CR LF POINT 3 TIME xxxxxxxx CR LF POINT 3 FLAGS xxxxxxxx CR LF POINT 3 COUNT xxxxxxxx CR LF POINT 3 DUTY xxxxxxxx CR LF CR...

Страница 178: ...Text Data Formats Factory B 14 TVA2020 Instruction Manual Thermo Fisher Scientific SUM OF SQUARES 0 934123 END...

Страница 179: ...tory header line 1 See below cal history header line 2 See below cal history header line 3 See below cal history data record 1 See below cal history data record 240 CR LF Blank line not processed END...

Страница 180: ...D DET TYPE CONC DATE TIME CALIB VALUE FID ZERO 0 PPM 12 DEC 99 20 20 10 450 COUNTS OK PID ZERO 0 PPM 12 DEC 99 20 20 10 400 COUNTS OK FID SPAN1 10 23 PPM 12 DEC 99 20 20 30 123456 COUNTS OK PID SPAN1...

Страница 181: ...storage type A header is printed whenever the data storage type changes a new auto run starts or the configuration excluding background changes The data type records are auto logging record voc loggi...

Страница 182: ...ENTRATION CR LF CR LF dd mmm yy hh mm ss tttttttttttttttt xxxxxx uuu fffffffff xxxxxx uuu fffffffff CR LF VOC logged header and data dual detector GPS off CR LF VOC DATA CR LF DATE TIME TAG PID BACKGR...

Страница 183: ...s tstststststs dd mmm yy hh mm ss iiiiiiiiiiiiiiii tttttttttttttttt ddd xxxxxx uuu fffffffff xxxxxx uuu fffffffff LEAK REPAIR CR LF LEAK SOURCE METHOD chchch CR LF cscscs CR LF lllllll LLL RRRRR ccccc...

Страница 184: ...t 0 80 characters user input during log xxxxxx concentration floating point right justified leading spaces or when DET_OFF uuu concentration unit determined by the current unit_lock at the time of the...

Страница 185: ...GROUND FID CONCENTRATION FID BACKGROUND 01 JAN 95 08 31 20 10 02 PPM OK 0 02 PPM OK 12 03 PPM OK 0 43 PPM OK 01 JAN 95 08 32 20 35 02 PPM OK 0 02 PPM OK 40 23 PPM OK 0 43 PPM OK 01 JAN 95 08 33 20 75...

Страница 186: ...35 1 PID 0 00 PPM OK 0 00 PPM DET_FAIL OK N A N A THIS IS MY FIRST COMMENT 1234560 19 MAR 03 13 11 02 2 PID 0 00 PPM OK 0 00 PPM DET_FAIL OK N A N A 19 MAR 03 13 11 14 3 PID 0 00 PPM OK 0 00 PPM DET_F...

Страница 187: ...pressed so that it can be applied properly Following are the two most common response factor formats 1 Response Factor Multiplier The response factor multiplier is the most commonly used and most wide...

Страница 188: ...0 50 to get the actual concentration 100 ppm Like any FID or PID the TVA2020 will respond to many different compounds producing a survey reading of all detectable compounds present If a single compoun...

Страница 189: ...ng for that compound For example if a survey of Acetone vapors yields a PID reading of 100 ppm the response factor multiplier from the Acetone curve 1 417 could be applied to the reading to obtain the...

Страница 190: ...Response Factors Response Factors C 4 TVA2020 Instruction Manual Thermo Fisher Scientific...

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