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31

FINAL CHECKLIST

BEFORE RUNNING YOUR NEW XXX-BK2

 for the first time, you should run down the following checklist in order and

complete the listed tasks. I'm sure you're anxious to get out and run your new 

XXX-BK2

 now that it's built, but following this simple

checklist will help to make your first run with your new car much more enjoyable.

1. Adjust the differential

See: 

About The Differential, 

in the tips section.

2. Adjust the slipper

See: 

Adjusting The Slipper, 

in the tips section.

3.  Check  for  free  suspension  movement

All suspension arms should move freely. Any binds will
cause the car to handle poorly. The steering should also
operate very freely.

4. Set the ride height

You should start with the rear ride height where the car
comes to a rest at a height where the dogbones are slightly
below level with the surface. The front ride height should
be set so that the bottom of the chassis is level with the
surface.

5. Adjust the camber

Both front and rear tires should have 1/2 degree of nega-
tive camber (top of the tire leans in). It is critical that both
front and bothrear tires be adjusted the same.  With either
end of hte car closest to you, use your assembly wrench
to adjust the tierods. Turn the top of the wrench towards
the center of hte car to shorten the tierods, and the oppo-
site direction to lengthen them.

6. Set the front toe-in

Adjust the front tie rods so that, when the steering is
straight on the transmitter, the front tires are both pointing
straight. It is recommended that you start with the front
toe-in set to zero (no toe-in or toe-out).

7. Charge a battery pack

Charge a battery pack as per battery manufacturer's and/
or  charger  manufacturer's  instructions  so  that
radio adjustments can be made.

8. Adjust the speed control

Following the manufacturer's instructions, adjust your
speed control, and set the throttle trim on your transmitter
so the the car does not creep forward when not applying
throttle. Make sure that there is not too much brake being
applied when the trigger/stick is in the neutral position.

9. Set transmitter steering trim

The steering trim tab on the transmitter should be ad-
justed so that the car rolls straight when you are not touch-
ing the steering wheel/stick. If the servo was installed
correctly, as per Tables 55A and 55B, the wheels should
turn equally to the left and right. If this is not the case,
refer to Table 53A &B and ensure that the steering servo
and rod were properly installed.

TIPS AND HINTS FROM THE TEAM

About The Differential

 Never allow the diff to slip; that’s what the slipper is for. Before trying to adjust your diff, you need to

tighten the slipper until the spring is fully compressed. Next, hold the spur gear and right rear tire, then try turning the left rear tire
forward. It should be 

very

 difficult to turn the left rear tire. If the tire turns easily, the diff is too loose. To tighten the diff, line up

the slot in the diff screw with the groove in the left outdrive. Place the 1/16” Allen wrench through both of these slots. This will
lock the diff screw and the outdrive together. While holding the Allen wrench in place, turn the right rear tire forward about 1/8 of
a turn. Check the differential adjustment again and repeat the tightening process as necessary until the differential is no longer
slipping. See 

"Adjusting the Slipper"

 on the following page, and then continue from here. The final differential adjustment

check should be made by placing the car on carpet, grass, or asphalt and punching the throttle. The differential should not slip. If
it does, tighten the diff in 1/8-turn increments as described above until the slippage stops.

Once the diff has been adjusted, it should still operate freely and feel smooth. If the diff screw starts to get tight before the diff

is close to being adjusted properly, the diff should be disassembled and inspected; you may have a problem with the differential
assembly. Refer to the assembly instructions to ensure that the diff is properly assembled and that all parts are properly seated in
the assembly.

There are a few things you should know about differentials. First, when rebuilding your diff, you should always replace the

small, diff nut. Second, after the diff has been run a time or two, it is not uncommon for the balls to seat into the rings and create
a slightly loose adjustment. So, after your first and second runs, check the adjustment to avoid slippage. Third, remember: Never
let the diff slip. Doing so can damage the diff balls, rings, and gear. Always make sure that the slipper will slip before the diff.

Содержание BK2

Страница 1: ...TeamLosi com BK2 OWNER S MANUAL 1 10 Scale 2wd Electric Off Road Racing Buggy P N 800 0214 J A C M D B 11 01 2003 MADE IN THE UNITED STATES OF AMERICA Carefully read through all instructions to famil...

Страница 2: ...When all else fails read the instructions For the latest setup tips and information on your new XXX BK2 visit Team Losi on the Internet at www TeamLosi com...

Страница 3: ...e helmet will always face with a driver s perspective Any ref erence to the right or left side will relate to the direction of the helmet KIT MANUALORGANIZATION The kit is composed of different bags m...

Страница 4: ...ear that is used will determine the final drive ratio To calculate the final drive ratio first divide the spur gear size by the pinion gear size For example if you are using a 21 tooth pinion gear you...

Страница 5: ...x area in the Servo Saver Bottom 1 and steering IdlerArm 8 as shown in Figure 2 Thread a 3 16 Ball Stud 11 through the outside hole in each arm into the Nuts and tighten Insert a 4 40 Mini Locknut int...

Страница 6: ...ll a Threaded Insert 18 into the top of each of the two forward holes in the main Chassis 19 The inserts should be in stalled with the hex side up as shown in Figure 5 Press the Threaded Inserts all t...

Страница 7: ...o the Bulkhead q 1 Insert two 4 40 x 3 4 Cap Head Screws 89 one on each side through center holes in the top of the Front Shock Tower 24 Secure the Screws to the Shock Tower by threading a 4 40 Nut 25...

Страница 8: ...The thread lock compound that is on the Screws takes 24 hours to cure q 1 Attach the left Spindle 28 to the left Spindle Carrier 33 by aligning the holes in each part and inserting a 3 32 x 1 050 Hing...

Страница 9: ...right Spindle and Carrier assembly and remaining front suspension Arm q 5 Slide the front Hinge Pin Brace 42 over both front inner Hinge Pins The E clip grooves in both Hinge Pins should be exposed i...

Страница 10: ...e front Pivot Block and the Hinge Pin Brace 42 q 2 While holding the front suspension assembly in place position the front Bumper 43 on the bottom of the front Pivot Block so that the four holes in th...

Страница 11: ...lastic Rod End 45 onto each End of a 1 7 8 Turnbuckle 72 Tighten both Rod Ends equally until the Rod is the same length as the Rod in Figure 17B Make two of these Tierod assemblies NOTE Assure that th...

Страница 12: ...Step C 2 Figure 20 q 1 Thread a silver colored Ball Stud 22 into the inside hole of the left rear Hub 66 from the front the side without the recessed area and secure it with a 4 40 Mini Nut 7 as show...

Страница 13: ...for when to use more or less of these Place one Anti Squat Shim between the plastic rear Pivot and the rear Pivot Plate making sure the flat edge is towards the outside and tighten the two Screws IMP...

Страница 14: ...Mount to the right side of the Shock Tower in the same manner IMPORTANT NOTE The Wing Mounts should extend from the Shock Tower in the opposite direction of the Screws in the top of the Tower as show...

Страница 15: ...ods once installed to be adjusted without removing them q 1 Thread a plastic Rod End 45 onto each end of the 1 5 8 Turnbuckles 46 Tighten both Rod Ends equally until the Rod End is the same length as...

Страница 16: ...at it is flat to the bottom of the pocket Leave the Allen Wrench in place to hold the Diff Nut in the Outdrive while continuing assembly q 1 Apply a small amount of Diff Grease clear 78 to the outside...

Страница 17: ...There is a second set of eight 5 64 Balls packaged with Thrust Washers in the bag These Balls will be used in Step D 6 Figure 31 Diff Gear Diff Gear to Male Outdrive Figure 30 q 1 Apply a small bead o...

Страница 18: ...stretch the two blue foam Thrust Bearing Seals 85 into the groves on the head of the Diff Screw q 2 Place one of the Belleville Washers 75 onto the DiffAdjusting Screw with the cone pointing toward t...

Страница 19: ...utdrive Diff Half Then tighten the Diff a little more and work the diff again Continue this until the Diff is tight This will ensure proper seating of all the parts in the Diff assembly q 5 Tighten th...

Страница 20: ...q 2 Rotate the Motor Plate so that the Screw holes in the Motor Plate line up with the Screw holes in the Gearbox Half Secure the Motor Plate to the Gearbox Half by threading a 4 40 x 1 2 Cap Head Scr...

Страница 21: ...l make for easier adjustment later q 4 Insert the DiffAssembly into the 1 2 x 3 4 Sealed Bearing 95 in the right Gearbox Half with the Diff Nut 73 side first NOTE Align the teeth on all Gears when ins...

Страница 22: ...e notches on the Slipper Pad q 5 Place the second Slipper Backing Plate over the Top Shaft so that the large flat surface of the Backing Plate rests against the Slipper Pad q 6 Place the Slipper Space...

Страница 23: ...pension Arms 50 51 and Chassis 19 are laying flat on the table This will make installing the Gearbox a little easier q 2 Insert the ball end of the CVD Dogbones 59 into each of the Outdrive Diff Halve...

Страница 24: ...rtridge Body 114 making sure that the O ring sits flat in the bottom of the Cartridge Body q 2 Insert the Cartridge Spacer 115 into the Cartridge Body fol lowed by a second O ring q 3 Once the second...

Страница 25: ...ck Shaft q 2 Repeat Step 1 for the second front Shaft and two rear Shafts q 3 Carefully snap a 1 4 Shock Mount Ball 122 into each of the Shock Ends on each of the Shafts 21 q 1 Place a 0 050 Shock Spa...

Страница 26: ...E 5 Step E 7 Figure 47 Figure 49 q 1 Snap a Shock Spring Cup 128 with the small side down onto each of the four Shock Shafts 118 119 and over the Shock End 120 q 2 Slide an Orange front short Shock Sp...

Страница 27: ...Shock mounting holes in the front of the Arms are accessible Make sure that the CVD Dogbones 59 stay in the Outdrives Diff halves 77 83 q 2 Position the bottom of an assembled rear Shock in front of t...

Страница 28: ...A 7884 off road Tire Gluing kit is also available to get the job done right It includes a bottle of glue an applicator tube and a ten rubber bands The rubber bands will be used to properly seat and ho...

Страница 29: ...s 143 through the three tapped holes in the Motor Plate q 5 Install the Gear Cover Plug 144 into the large hole in the Gear Cover 25 Step G 1 Figure 54A q 1 Using Table 55B on the following page deter...

Страница 30: ...ntinued 26 Step G 3 Table 55B Figure 56 58 Table 55A Servo Mounting Post Install q 1 Use Tables 55A and 55B to determine how the Servo Mount ing Posts 146 should be attached to the Servo not included...

Страница 31: ...from the car While holding the Brace in place tighten the top two Screws 21 followed by the bottom two Screws Holding the brace in place will help keep the Posts from moving while tightening the Scre...

Страница 32: ...in one of two ways The different offset will accommodate different styles of batteries If you will be running matched type cells or individual cells laid out side by side the Foam Strip should be att...

Страница 33: ...d cut off enough of the Tube so that the wire will extend about 3 4 past the end of the Tube q 6 While pulling the wire through the Antenna Tube slide the Antenna Tube down and push it firmly into the...

Страница 34: ...DWINGPAINTING Prepare the Lexan Body and Wing for painting by washing them thoroughly inside and out with warm water and liquid detergent Dry both the Body and Wing with a clean soft cloth Use the Win...

Страница 35: ...ou are not touch ing the steering wheel stick If the servo was installed correctly as per Tables 55A and 55B the wheels should turn equally to the left and right If this is not the case refer to Table...

Страница 36: ...ute for a spring rate If your car needs a softer or firmer spring change the spring Do not think that simply moving the shock nuts will change the stiffness of the spring it will not Rear Hub Camber L...

Страница 37: ...ost commonly used adjustments of the XXX BK2 As per assembly instructions there is 1 degree of antisquat Adding the additional shims under the front of the block will result in 2 degrees This will res...

Страница 38: ...6300 4 40 Hex Nuts 10 26 3 8 BALL STUD A 6000 Ball Studs w Rod Ends 4 40 x 3 8 4 27 SEALED BEARING 3 16 x 3 8 A 6903 3 16 x 3 8 Teflon Sealed Bearings 2 28 SPINDLE LEFT A 1122 Front Spindles Carriers...

Страница 39: ...ING WASHER A 3099 Full Compliment Thrust Bearing Set 87 WHITE THRUST ASSEMBLY GREASE A 3066 Assembly Grease 88 5 64 THRUS BEARING BALLS A 3099 Full Compliment Thrust Bearing Set 89 4 40 x 3 4 CAP HEAD...

Страница 40: ...OAM TIRE LINER A 7398 Buggy Rear Foam Liners Firm 140 8 32 LOCKNUT A 6310 8 32 Alum Locknuts 6 141 3mm x 8mm CAP HEAD SCREW A 6201 3mm x 8mm Cap Head w Washers 10 142 GEAR COVER A 2943 Gear Cover with...

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