73
TRAK Machine Tools
Southwestern Industries, Inc.
TRAK TMC Mills with ProtoTRAK RMX CNC Safety, Installation, Maintenance, Service & Parts List
4.9
Critical Service Codes that Must Be Performed
The following table summarizes the critical service codes that must be performed after working on certain
aspects of the machine.
#
Service Code
When
Consequence
2
501
–
setting
the tool change
height
1.
Motor removed or replaced
2.
Ballscrew coupling slips
3.
Limit switch replaced or a major mounting
adjustment is made.
4.
Limit switch cam replaced or a major
adjusted is made. (This only applies to the
limit switch cam used for homing)
5.
ATC carousel replaced (Should be OK but
this needs to be checked)
6.
Spindle cartridge replaced (The height of the
tool relative to Z home may be slightly
different)
7.
Ballscrew replaced
8.
Angular contact bearings on motor end
replaced
9.
Head removed from machine and hence
separated from linear guides
10.
Computer module or compact flash has been
replaced and the configuration file was not
loaded into the new computer.
•
The user may crash
the tool into the tool
changer and damage
key components.
Repairs could be
expensive and time
consuming to replace
•
Some of these items
refer to when
working on the Z axis
4
505
–
checking
the motor index
angle. Must be
set to 180º +/-
45º
1.
Motor removed or replaced
2.
Ballscrew coupling slips
3.
Limit switch replaced or a major mounting
adjustment is made.
4.
Limit switch cam replaced or a major
adjusted is made. (This only applies to the
limit switch cam used for homing.)
5.
Ballscrew replaced
6.
Angular contact bearings on motor end
replaced
•
This code applies to
any work done to the
X, Y and Z axis.
•
As a secondary item,
you should rerun this
same code and reset
the soft limits.
5
510
–
setting
the spindle
orientation
angle
1.
Spindle motor belt has been removed,
replaced or has slipped during operation
2.
Spindle motor has been replaced
3.
AC spindle drive has been replaced (Need to
reset parameter 10-19, each machine has a
unique value)
4.
Computer module or compact flash has been
replaced and the configuration file was not
loaded into the new computer.
•
The user will most
likely break a finger
on the ATC. More
severe damage could
also occur which
could be costly to the
user.
