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HGM9520N Genset Paralleled Controller User Manual Page 3 of 111

This manual is only suits for HGM9520N genset paralleled unit.

Table 2 Symbol Instruction

Symbol

Instruction

NOTE

Highlights an essential element of a procedure to ensure correctness.

CAUTION

Indicates a procedure or practice, which, if not strictly observed, could result in
damage or destruction of equipment.

WARNING

Indicates a procedure or practice, which could result in injury to personnel or loss of
life if not followed correctly.

Содержание HGM9520N

Страница 1: ...HGM9520N GENSET PARALLELED WITH MAINS CONTROLLER USER MANUAL SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD...

Страница 2: ...in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this publication...

Страница 3: ...tion Symbol Instruction NOTE Highlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which if not strictly observed could result in damage or des...

Страница 4: ...STOP ALARMS 33 5 5 TRIP ALARMS 38 5 6 TRIP AND STOP ALARM 43 5 7 SHUTDOWN ALARMS 48 6 WIRING CONNECTION 54 7 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 57 7 1 CONTENTS AND SCOPES OF PARAMETERS...

Страница 5: ...17 CONNECTIONS OF CONTROLLER AND J1939 ENGINE 103 17 1 CUMMINS ISB ISBE 103 17 2 CUMMINS QSL9 103 17 3 CUMMINS QSM11 IMPORT 104 17 4 CUMMINS QSX15 CM570 104 17 5 CUMMINS GCS MODBUS 104 17 6 CUMMINS QS...

Страница 6: ...hich can recover to Mains supply function continuously Controller can precisely monitor all running status of genset and when abnormal occasions occur genset can parallel off and stop the genset in wh...

Страница 7: ...ver frequency under frequency loss of phase and phase sequence wrong detection functions For generator controller has over voltage under voltage over frequency under frequency high unbalanced voltage...

Страница 8: ...al time clock scheduled start stop function allowing to start the genset once a day week month with load or not Alarm data record function which allows to record the genset data of 5 alarms Accumulati...

Страница 9: ...lution 0 1V Accuracy 0 5 AC Frequency Range 5Hz 75Hz Resolution 0 01Hz Accuracy 0 1Hz AC Current Rated 5A Range 0A 10A Resolution 0 1A Accuracy 1 Speed Sensor Voltage Range 1 0V 24V RMS Frequency Rang...

Страница 10: ...CAN Isolated maximum communication length 250m applying Belden 9841 cable or the equivalence EMC CE Certification EN 61326 1 2013 Vibration Test 5 8 Hz 7 5 mm 8 500 Hz 2 g IEC 60068 2 6 Shock Test 50...

Страница 11: ...mes per second Trip Fast flashing 5 times per second Trip and Stop Fast flashing 5 times per second Shutdown Fast flashing 5 times per second No Alarm Extinguished Running indicator is normally illumi...

Страница 12: ...set Alarm Remove the alarm sound Remove the alarm by pressing for over 3s Fn Shortcut button by making groups with other buttons or other function button power button stop button etc by setting Mains...

Страница 13: ...ns voltage frequency Engine speed temperature engine oil pressure battery voltage Part of status displays Status page includes the following contents Genset status Mains status and ATS status Engine p...

Страница 14: ...rds about all start stop events alarm events except warnings manual start stop events and the real time when events occur Expansion page Sensor value of expansion analogue module NOTE AIN24 expansion...

Страница 15: ...d 7 During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over warming up delay is initiated if configured 8 When one genset is running and warming...

Страница 16: ...Manual mode the switch control procedures will start through manual control procedure Users can control the loading transfer of ATS via pressing button to switch on or off Gen Breaker Close Operation...

Страница 17: ...edure NOTE The auxiliary close input should be configured necessarily and make sure the connection is correct 5 PROTECTIONS Table 7 Controller Alarm Types Alarm Type Action Open Directly Open After So...

Страница 18: ...a warning It is detected after warming up time before stop idle time 6 Gen Over Voltage When this is enabled and the controller detects the voltage is above the preset limit it shall issue a warning...

Страница 19: ...sure Sensor Wrong When voltage or current input is selected for the curve type of the controller and the controller detects input signal is abnormal it shall issue a warning and meanwhile the curve is...

Страница 20: ...t is always detected when the sensor is selected as fuel level sensor 30 Fail to Stop After fail to stop delay is over if the genset does not stop completely it will initiate a warning alarm It is det...

Страница 21: ...hift When the controller detects mains voltage vector shift is above the pre set value it will initiate a warning alarm It is detected after Mains Parallel Mode is active and after Gen closed 44 Freq...

Страница 22: ...g It is detected after safety on time before ETS solenoid hold when the sensor is selected as temperature sensor and pressure sensor It is always detected when the sensor is selected as fuel level sen...

Страница 23: ...r factor has fallen below the pre set value it will initiate a warning alarm It is always detected 63 THD High When this is enabled and the controller detects that the THD has exceeded the pre set val...

Страница 24: ...detected after warming up and before stop idle 6 Gen Over Voltage When this is enabled and the controller detects the genset voltage is above preset limit it shall issue a block alarm It is detected a...

Страница 25: ...re Sensor Wrong When voltage or current input is selected for the curve type of the controller and the controller detects input signal is abnormal it shall issue a block alarm and meanwhile the curve...

Страница 26: ...cted when the sensor is selected as fuel level sensor 30 Charge Alternator Failure When this is enabled and the controller detects the charger voltage value is below the preset limit it shall issue a...

Страница 27: ...sor circuit is open it shall issue a block alarm It is always detected 45 AIN24 Sensor High When over high alarm is enabled and the controller detects the sensor value is above the preset upper limit...

Страница 28: ...vel sensor 51 Power Factor Low When this is enabled and the controller detects that the generator power factor has fallen below the pre set limit it will initiate a block alarm It is always detected 5...

Страница 29: ...ected after warming up and before stop idle 6 Gen Over Voltage When this is enabled and the controller detects the genset voltage is above preset limit it shall issue an alarm signal It is detected al...

Страница 30: ...Pressure Sensor Wrong When voltage or current input is selected for the curve type of the controller and the controller detects input signal is abnormal it shall issue an alarm signal and meanwhile t...

Страница 31: ...when the sensor is selected as fuel level sensor 30 Charge Alternator Failure When this is enabled and the controller detects the charger voltage value is below the preset limit it shall issue an alar...

Страница 32: ...or circuit is open it shall issue an alarm signal It is always detected 45 AIN24 Sensor High When over high alarm is enabled and the controller detects the sensor value is above the preset upper limit...

Страница 33: ...Safety Trip and Stop Alarms No Type Description 1 Over Speed When this is enabled and the controller detects that the genset speed is above the pre set limit it will initiate an alarm signal It is alw...

Страница 34: ...ine alarm signal from J1939 it shall issue an alarm signal It is always detected 15 Temp Sensor Open When the controller detects the sensor circuit is open it shall issue an alarm signal It is always...

Страница 35: ...nal and meanwhile the curve is transferred to resistor type to prevent damaging the controller It is detected always 27 Flex Sensor 2 Open When the controller detects the sensor circuit is open it sha...

Страница 36: ...nitiate an alarm signal It is always detected 40 AIN24 Comm Fail When AIN24 communication is enabled and the controller cannot receive the communication data it will initiate an alarm signal It is alw...

Страница 37: ...solenoid hold when the sensor is selected as temperature sensor and pressure sensor It is always detected when the sensor is selected as fuel level sensor 50 AIN8 Sensor Low When over low alarm is en...

Страница 38: ...r warming up and before stop idle 6 Gen Over Voltage When this is enabled and the controller detects the genset voltage is above preset limit it shall issue an alarm signal It is detected always 7 Gen...

Страница 39: ...Pressure Sensor Wrong When voltage or current input is selected for the curve type of the controller and the controller detects input signal is abnormal it shall issue an alarm signal and meanwhile t...

Страница 40: ...pressure sensor It is always detected when the sensor is selected as fuel level sensor 30 Charge Alternator Failure When this is enabled and the controller detects the charger voltage value is below t...

Страница 41: ...signal It is detected in the detection range set in the input 44 DOUT16 Comm Fail When DOUT16 communication is enabled and the controller cannot receive the communication data it will initiate an ala...

Страница 42: ...it it shall issue an alarm signal It is detected after safety on time before ETS solenoid hold when the sensor is selected as temperature sensor and pressure sensor It is always detected when the sens...

Страница 43: ...It is detected after warming up and before stop idle 6 Gen Over Voltage When this is enabled and the controller detects the genset voltage is above preset limit it shall issue an alarm signal It is d...

Страница 44: ...Pressure Sensor Wrong When voltage or current input is selected for the curve type of the controller and the controller detects input signal is abnormal it shall issue an alarm signal and meanwhile t...

Страница 45: ...selected as fuel level sensor 30 Charge Alternator Failure When this is enabled and the controller detects the charger voltage value is below the preset limit it shall issue an alarm signal It is det...

Страница 46: ...gnal It is detected in the detection range set in the input 45 DOUT16 Comm Fail When DOUT16 communication is enabled and the controller cannot receive the communication data it will initiate an alarm...

Страница 47: ...ime before ETS solenoid hold when the sensor is selected as temperature sensor and pressure sensor It is always detected when the sensor is selected as fuel level sensor 56 AIN8 Sensor Low When over l...

Страница 48: ...nder Frequency When this is enabled and the controller detects the frequency is below the preset limit it shall issue an alarm signal It is detected after warming up and before stop idle 7 Gen Over Vo...

Страница 49: ...fter safety on time and before ETS solenoid hold 20 MSC ID Error When the controller detects MSC bus has the same IDs it shall issue shutdown alarm signal It is always detected 21 Volt Bus Error When...

Страница 50: ...d when the sensor is selected as temperature sensor and pressure sensor It is always detected when the sensor is selected as fuel level sensor 34 Flex Sensor 1 Low When over low alarm is enabled and t...

Страница 51: ...Level alarm in the input port is active it shall issue an alarm signal It is always detected 45 Detonation Alarm When the controller detects Detonation Alarm in the input port is active it shall issu...

Страница 52: ...58 AIN24 Sensor Low When over low alarm is enabled and the controller detects the sensor value is below the preset lower limit it shall issue an alarm signal It is detected after safety on time before...

Страница 53: ...is enabled and the controller detects that the THD has exceeded the pre set limit it will initiate an alarm signal It is always detected 65 Gen Volt Unbalance When this is enabled and the controller...

Страница 54: ...nect with B via emergency stop button 4 Fuel relay 1 5mm2 B is supplied by 3 points rated 16A 5 Crank relay 1 5mm2 B is supplied by 3 points rated 16A Connect to starter coil 6 Digi output 1 1 5mm2 B...

Страница 55: ...0 5mm2 30 MSC 1 CAN L 0 5mm2 31 GOV B 0 5mm2 Shielding wire is recommended Shielding layer shall be earth connected at GOV end 32 GOV A 0 5mm2 33 AVR B 0 5mm2 Shielding wire is recommended Shielding...

Страница 56: ...Connect to engine oil pressure sensor Voltage type 0V 5V current type 4mA 20mA and resistance sensor can be chosen 64 Fuel level 1 0mm2 Connect to fuel level resistance sensor 65 Flex sensor 1 1 0mm2...

Страница 57: ...5 00318 It is used to enter advanced parameter setting 6 Daylight Saving Time 0 1 0 0 Disable 1 Enable Start and end time for this can be set 7 Date and Time It is used for date and time settings 8 Te...

Страница 58: ...n genset switch on and high speed running 9 Cooling Time 0 3600 s 60 Radiating time before genset stop after it unloads 10 Stop Idle Time 0 3600 s 10 Running time for genset idling speed when the gens...

Страница 59: ...s 3 Rated Speed 0 6000 r min 1500 Offer standard to judge over under loading speed 4 Loading Speed 0 100 0 90 0 Set value is percentage of rated speed Controller detects when it is ready to load It wo...

Страница 60: ...is batt rated volt percentage Delay value Action 14 Battery Under Volt 1 0 1 0 200 0 0 200 0 0 3600 s 0 7 1 85 0 90 0 60 1 0 Disable 1 Enable Set value is batt rated volt percentage Return value is b...

Страница 61: ...2 64 4 Numbers of generator pole used for calculating engine speed when there is not speed sensor 3 Rated Voltage 30 30000 V 230 To offer standards for detecting of gens over under voltage and loading...

Страница 62: ...0 3600 s 0 7 1 114 0 112 0 2 7 0 Disable 1 Enable Set value is gen rated freq percentage Return value is gen rated freq percentage Delay value Action 13 Gen Over Freq 2 Set 0 1 0 200 0 0 200 0 0 3600...

Страница 63: ...nd used for loading current standard 23 Over Current 1 0 1 0 200 0 0 200 0 0 3600 s 0 7 1 120 0 118 0 3 6 0 Disable 1 Enable Set value is percentage of rated current Return value is percentage of rate...

Страница 64: ...d Ramp Delay 0 30 s 0 34 Unload Ramp Rate 0 1 100 0 s 3 0 Genset unloading speed 35 Over Power 1 Set 0 1 0 200 0 0 200 0 0 3600 s 0 7 1 120 0 118 0 3 6 0 Disable 1 Enable Set value is percentage of ge...

Страница 65: ...r Delay value Action 42 Power Factor Low 2 0 1 0 1 00 0 1 00 0 3600 s 0 7 0 0 70 0 75 5 0 0 Disable 1 Enable Set value is gen power factor Set value is gen power factor Delay value Action Switch Setti...

Страница 66: ...2 7 0 Disable 1 Enable Set value is engine oil pressure value Set value is engine oil pressure value Delay value Action 4 Low OP Alarm 2 Set 0 1 0 1000 kPa 0 1000 kPa 0 3600 s 0 7 1 124 138 5 1 0 Dis...

Страница 67: ...active Digital Input Port 6 1 Contents Setting 0 70 44 Master choice 2 Active Type 0 1 0 0 Close 1 Open Digital Input Port 7 1 Contents Setting 0 70 0 Users defined 2 Active Type 0 1 0 0 Close 1 Open...

Страница 68: ...fety Trip and Stop 5 Trip 6 Trip and Stop 7 Shutdown 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm 6 Description LCD displays detailed contents when the input is active Digital Out...

Страница 69: ...intenance time alarm action can be set Alternative Configuration 1 Alt Config 1 0 1 0 0 Disable 1 Enable Power supply system rated voltage rated frequency rated speed rated current rated active power...

Страница 70: ...t 0 7 1 Multi Sync 1 Num On MSC Bus 1 32 2 It is the minimum MSC number Not available for HGM9520N 2 MSC Fail Act 0 7 1 0 None 1 Warning 2 Block 3 Safety Trip 4 Safety Trip and Stop 5 Trip 6 Trip and...

Страница 71: ...Volt Feedback 0 200 10 It is voltage feedback coefficient in configuring active power distribution Not available for HGM9520N 16 Ground Relay Close Fail 0 7 7 0 None 1 Warning 2 Block 3 Safety Trip 4...

Страница 72: ...is the percentage of full load voltage and rated voltage NEL Settings 1 NEL Number 1 3 3 Details of function description please see the following description 2 NEL Trip 0 1 0 3 NEL Trip 1 Set Value 0...

Страница 73: ...y 0 3600 s 5 Sync Calibration MSC 1 MSC ID 0 31 1 It is the ID in the MSC communication network which indicates that the MSC ID in the entire communication network should be unique Not available for H...

Страница 74: ...0 500 20 Gain P 0 2000 20 Stability I 0 2000 0 Rate of change D 2 kW Control Relay 0 25 4 00 Hz 1 20 Response 0 05 1 60 s 0 20 Stability 0 100 10 Gain 0 10 0 1 0 Dead area 3 kvar Control Volt 0 500 20...

Страница 75: ...ort Curve var Configure gen voltage reactive power curve It is active when active power output mode is configured as Voltage Power GOV AVR 1 GOV SW1 0 20 00 0 Center voltage default 0V 2 GOV SW2 0 10...

Страница 76: ...1 0 200 0 0 20 0 s 1 99 0 0 1 10 ROCOF 0 1 0 1 00 Hz s 0 20 0 s 1 0 20 0 1 Set value is frequency change rate of mains ROCOF 11 Vector Shift 0 1 0 20 0 0 20 0 s 1 6 0 0 1 Set value is phase angle s ch...

Страница 77: ...Act on warning shutdown and electrical trips An annunciator can be connected externally If alarm mute configurable input port is active this is prohibited 19 Louver Control Act when genset is startin...

Страница 78: ...ECU raising to normal speed 43 Crank Success Close when a successful start signal is detected 44 Gen OK Act when generator is normally running 45 Gen Load Available Act between normal running and hi...

Страница 79: ...active 84 Exp DI Input 4 Active Act when expansion digital input 4 is active 85 Exp DI Input 5 Active Act when expansion digital input 5 is active 86 Exp DI Input 6 Active Act when expansion digital...

Страница 80: ...en gen over power warning occurs 120 Over Power Alarm Act except warning when over power warning occurs 121 Gen Reverse Power Warn Act when gen reverse power warning occurs 122 Gen Reverse Power Alarm...

Страница 81: ...t when controller has flexible sensor 2 low alarm except warning 158 161 Reserved 162 Exp1 Ch15 High Alarm Act when expansion AIN24 1 sensor 15 high alarm except warning occurs 163 Exp1 Ch15 High Warn...

Страница 82: ...h21 Low Warn Act when expansion AIN24 1 sensor 21 low warning occurs 190 Exp1 Ch22 High Alarm Act when expansion AIN24 1 sensor 22 high alarm except warning occurs 191 Exp1 Ch22 High Warn Act when exp...

Страница 83: ...N8 sensor 4 high warning occurs 216 AIN8 Ch 4 Low Alarm Act when expansion AIN8 sensor 4 low alarm except warning occurs 217 AIN8 Ch 4 Low Warn Act when expansion AIN8 sensor 4 low warning occurs 218...

Страница 84: ...arts or condition output S1 or condition output S2 and condition output S3 S1 or S2 is TRUE while S3 is TRUE defined combination output is outputting S1 and S2 are FALSE or S3 is FALSE defined combina...

Страница 85: ...prohibit generator start automatically when input is active 11 Inhibit Scheduled Start In Auto mode prohibit fixed timing start genset when input is active 12 Gen Close Inhibit When input is active a...

Страница 86: ...s inactive Mains takes load Gen takes off load genset stops automatically 33 Simulate Stop key An external button Not Self locking can be connected and pressed as simulate panel button 34 Simulate Man...

Страница 87: ...s Leak Shutdown Connect with detection module alarm input port 59 DL Manual Connect An external button Not Self locking can be connected Details of function description please see the following 60 DL...

Страница 88: ...sure Sensor 0 Not used 1 Custom Res Curve 2 Custom 4 20 mA curve 3 Custom 0 5 V curve 4 VDO 10Bar 5 CURTIS 6 DATCON 10Bar 7 SGX 8 SGD 9 SGH 10 VDO 5Bar 11 DATCON 5Bar 12 DATCON 7Bar 13 SUSUKI 14 PRO 1...

Страница 89: ...se start fail or loss speed signal may be caused 5 If genset is without oil pressure sensor please don t select corresponding items 6 If speed is not selected in crank disconnect setting the rotating...

Страница 90: ...adjust it in the sensor curve type 3 When the sensor curve is inputted x value resistor must be inputted from small to large otherwise mistake occurs 4 If sensor type is selected as none sensor curve...

Страница 91: ...0 2 Manually close parallel sets and check whether the parallel synchronization is steady and whether the close impulse current is too high or not 3 After the genset is connected in parallel off load...

Страница 92: ...GM9520N Genset Paralleled Controller User Manual Page 92 of 111 11 MAINS PARALLEL MODE 11 1 GEN CONTROL MODE Output pre set active power reactive power or power factor Fig 5 Constant Power Output Mode...

Страница 93: ...led Controller User Manual Page 93 of 111 11 2 MAINS CONTROL MODE Set Mains onload power value the part which surpasses mains power set is taken by Gen Mains control mode must connect Mains CT Fig 6 M...

Страница 94: ...HGM9520N Genset Paralleled Controller User Manual Page 94 of 111 11 3 LOAD RECEIPT MODE Load receipt mode must connect Mains CT Fig 7 Load Receipt Mode...

Страница 95: ...HGM9520N Genset Paralleled Controller User Manual Page 95 of 111 11 4 AMF CONTROL MODE AMF start mode Fig 8 AMF Mode...

Страница 96: ...HGM9520N Genset Paralleled Controller User Manual Page 96 of 111 11 5 ISLAND START MODE Fig 9 Island Output Mode...

Страница 97: ...e 97 of 111 12 TYPICAL APPLICATION Fig 10 HGM9520N 3 Phase 4 Wire Typical Application Diagram NOTE Fuse F1 min 2A max 20A Fuse F2 max 32A Users should select the suitable fuse depending on practical a...

Страница 98: ...HGM9520N Genset Paralleled Controller User Manual Page 98 of 111 Fig 12 2 Phase 3 Wire Application Diagram Fig 13 Single Phase 2 Wire Application Diagram...

Страница 99: ...HGM9520N Genset Paralleled Controller User Manual Page 99 of 111 13 POWER MANAGEMENT MODE Power management mode is to be selected via a digital input port Fig 14 Power Management Logic...

Страница 100: ...L manual trip input is active earthed failing edge is active NEL1 will trip without delay If NEL manual trip input is active again NEL2 will trip If NEL manual trip input is active the third time NEL3...

Страница 101: ...nce Manual Operation If manual DL connect input is active earthed failing edge is active DL1 will connect without delay If manual DL connect input is active again DL2 will connect If manual DL connect...

Страница 102: ...ll be connected to No 19 and No 20 terminals on the controller The output voltage of the speed sensor shall be within 1 24 VAC effective value in the range of full speed and 12VAC is recommended at ra...

Страница 103: ...ng line connected with ECU terminal only CAN H SAE J1939 signal Impedance 120 connecting line is recommended CAN L SAE J1939 return Impedance 120 connecting line is recommended Engine type Cummins ISB...

Страница 104: ...AN L B Using impedance 120 connecting line Engine type Cummins ISB 17 4 CUMMINS QSX15 CM570 It is suitable for CM570 engine control module Engine type is QSX15 etc Table 28 50 Pin Connector Terminals...

Страница 105: ...d with starter coil directly CAN GND CAN communication shielding line connected with controller s this terminal only CAN H 46 Using impedance 120 connecting line CAN L 37 Using impedance 120 connectin...

Страница 106: ...of controller F connector Remark Fuel relay output Expansion 30A relay proving battery voltage for 14 Fuse is 16A Starting relay output Connected to starter coil directly 1 Connected to battery negat...

Страница 107: ...only CAN H X4 1 Using impedance 120 connecting line CAN L X4 2 Using impedance 120 connecting line Engine type MTU ADEC 17 12 MTU ADEC SAM MODULE It is suitable for MTU engine with ADEC ECU7 and SAM m...

Страница 108: ...s of controller B1 connector Remark Fuel relay output 3 Starting relay output Connected to starter coil directly CAN GND CAN communication shielding line connected with controller s terminal only CAN...

Страница 109: ...ne connected with controller s terminal only CAN H 12 Using impedance 120 connecting line CAN L 13 Using impedance 120 connecting line Engine type Volvo EDC4 17 17 VOLVO EMS2 Volvo Engine types are TA...

Страница 110: ...47 Engine 2 Pin Port Battery Engine 2 pins port Remark Battery negative 1 Wire diameter 2 5mm2 Battery positive 2 Wire diameter 2 5mm2 Engine type BOSCH 17 19 WEICHAI It is suitable for Weichai BOSCH...

Страница 111: ...Crank disconnect failure Check fuel circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual No response for starter Check starter connections...

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