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10.19

HSM 3000

9

Two limit switches interrupts the lowering motion of the 

carriage immediately when actuated. The carriage then 

returns to its initial position and the control unit indi-

cates a fault.

As an option a photocell can be fitted below the strap 

guide frame. This detects whether the package are 

present.

Optional

: Two electric motors with toothed belts for 

the guide rail are fitted to the left and right of the strap 

guide frame. The guide rail moves towards the packa-

ged goods and thus allows the strap to be positioned 

precisely. The basic position of the guide rail is monito-

red by two magnetic switches.

e)  Control desk

The control desk contains the entire electrical con-

trol unit. This is memory-programmed and stored on 

EPROMs. The command and indicating units are 

mounted on the door of the desk. They are described 

separately in Chapter 4.2.1.

f) Dispenser

The dispenser (Fig. 2) is provided to accept plastic 

strap coils with a core diameter of 405 mm. It is fitted 

with a strap magazine in the form of a roll support. The 

stock of strap in the roll support must be greater than 

the amount which has to be fed for a strapping operati-

on. The pulley block also has the function of accepting 

the strap returned before sealing. 

The dispenser also includes:

  

– an electromagnetic spring tension brake (2/1) 

  

– two proximity switches

  

– „Dispenser block down“ (2/2)  

  

– „Dispenser block up“ (2/1)

4.2  MASCHINE DESCRIPTION

a)  Strapping head, type H 3000

The strapping head is fitted on the carriage (b). It has 

the function of feeding and retracting, tensioning, wel-

ding and cutting the plastic strap.

The strapping head is described in separate operating 

instructions H 3000.

b) Carriage

The carriage supports the strapping head, the horizon-

tal drive and a part of the strap guide system.

The vertical movement is carried out using an electric 

gear motor mounted on the top of the machine stand. 

The carriage is moved up and down using a shaft, 

chain wheels and two chains. The gear motor is equip-

ped with an electro-magnetically actuated spring-loaded 

brake. 

The carriage is equipped with a slack chain control, this 

stops the motor when the carriage should rest on a pak-

kaged good. This prevents uncoiling of the chain and 

thus sagging of the carriage. 

 

The limit switches „Strapping unit up“ and „Strapping 

unit retracted“ are situated in the initial position range of 

the machine.

The strapping head is driven horizontally against the 

packaged goods by an electric motor with toothed belt. 

The horizontal movement is limited by the proximity 

switches „Package sensing“ and „Strapping unit rear“.

The strapping head is flexibly supported in the strap 

direction, so that the strap tension is the same on both 

sides of the seal.

The strapping head can be manually swivelled upwards 

by 90° for better accessibility for maintenance work etc.

c)  Machine stand

The machine stand is made of steel and hollow sec-

tions and carries the vertical drive and the vertically 

movable carriage.

The actuating cams for the limit switches are adjust-

ably mounted on the left-hand column. They are used 

to control the vertical stroke of the carriage.

A flashing lamp can be fitted as an option on the upper 

cross-member to serve for collective fault indication of:

  

– end of strap

  

– strap misfeed

  

– collision guard

d)  Strap guide frame

The strap guide frame carries the strap guide system, 

which is fitted with fixed and individually sprung strap 

guide flaps.

The collision safety device is fitted above the strap 

guide frame. This protects the carriage from damage if 

the pallet is positioned incorrectly. 

3

2

1

Fig. 2  Dispenser

1  Proximity switch „Roll support top“

2  Proximity switch „Roll support bottom“

3  Spring tension brake

Содержание HSM 3000

Страница 1: ...10 19 Machine for horizontal strapping with plastic strap Keep for future use ENGLISH OPERATING INSTRUCTIONS Original manual HSM 3000...

Страница 2: ...10 19 HSM 3000 2 Signode c o Signode Transit Packaging SPG Packaging System GmbH Westring 13 D 40721 Hilden GERMANY www sigpse com...

Страница 3: ...3 Information library 20 6 4 Messages and malfunctions 22 Page 6 5 Working in danger area 23 6 5 1 Working below carriage 23 6 6 Replace strap coil 24 6 7 Elimination of faults Operator 25 6 7 1 Out...

Страница 4: ...information will help to avoid danger reduce repairs and stoppages and increase the reliability and service life of the machine The operating instructions must always be available at the machine s pla...

Страница 5: ...tage is switched on and when the door is used For both operations the Reset button must be pressed The same safety relay also monitors the function of the EMERGENCY STOP switch The machine may only be...

Страница 6: ...hat persons using the machine receive the information concerning safety in an understandable form 2 7 Responsibilities of the personnel All persons who have been assigned to work with the machine are...

Страница 7: ...6 Width max 160 mm 6 For machine dimension see dimensioned drawing For more technical data see opera ting instructions H 3000 and dispenser OR A 635 E OR A 636 E OR A 637 dB N Hz VA kg 3 1 PLASTIC STR...

Страница 8: ...DESCRIPTION Packages barrels building blocks etc can be strapped horizontally with this strapping machine Strapping can be divided into five main functions plastic strap fed through strap guides strap...

Страница 9: ...d a part of the strap guide system The vertical movement is carried out using an electric gear motor mounted on the top of the machine stand The carriage is moved up and down using a shaft chain wheel...

Страница 10: ...of the SPS is booted waitingtime max 15 s Switches off control voltage Safety relay 32K1 drops Using the touch screen the operation modes MANUAL CYCLE AUTOMATIC and FREE PASSAGE can be selected All f...

Страница 11: ...10 19 HSM 3000 11 Fig 4 Touch screen HMI...

Страница 12: ...e is released so that strap is delivered to the roll support until proximity switch Dispenser block down 7 The carriage strapping head moves back at the sametimeuntillimitswitch Strappingheadback is o...

Страница 13: ...achines must be electrically isolated respectively supplied with our control voltage 24 V DC terminal 1 Exception EMERGENCY STOP terminal 3 4 and 5 6 E1 EMERGENCY STOP external continuous signal path...

Страница 14: ...ed in accordance with the connection diagram specially prepared for this machi ne The data relevant to the signal exchange can be found on pages 33 0 and 33 5 Further details of signal exchange are al...

Страница 15: ...mode 9 Screen jump to strapping head 10 With the arrow keys the strap tension can be adjusted for all strappings except the top strap ping displayed in 300 3000 N 11 For free passage of the packaged...

Страница 16: ...epending on the set welding temperature and the strap tension Strap advance The feed speed can be set at three different speeds Slow strap feed in sealing head When this function is active the strap f...

Страница 17: ...deceleration time for stopping the carriage in front of packaged goods 2 Load factory settings default settings 3 Screen jump to frequency converter lifting unit settings 1 Push button Exit to return...

Страница 18: ...ns 4 Selection of program 5 Strapping position stored green light 6 Screen jump to positions 7 Machine moves to right side 8 Machine moves to left side Program positions Program selection over 1 or 4...

Страница 19: ...Teach in function Select the desired program 1 Select the Selection button 2 for teach in function Move the lifting unit all the way down to the basic position 3 Move lifting unit upwards to the firs...

Страница 20: ...t be replaced see Operating Instructions H 3000 After the mainte nance work has been carried out in accordance with operating instructions the counter can be reseted by pressing the wrench symbol 2 Ac...

Страница 21: ...Select language 1 Push button Exit to return to the start screen Info Address display 1 Push button Exit to return to the start screen Error history The last errors that occurred during operation are...

Страница 22: ...s 330 Communication sealing head faulty Malfunctions 351 Dispenser block not down 360 Overtemperature cam drive 361 Voltage fault cam drive 362 Position fault cam drive 364 Communication cam drive fau...

Страница 23: ...rking on and particularly under the carriage it must be secured against falling down as following 6 5 WORKING IN DANGER AREA It is sometimes necessary to open the door in the safety fence to eliminate...

Страница 24: ...ween wedge and roller and feed to front lower roller Thread here as at the upper roller and take strap to the next upper roller Continue threading in this way up to the rearmost upper roller Take up s...

Страница 25: ...ve or wrongly set Elimination Select mode of operation Manual Remove strap from strap guides by pressing button Reset This procedure is usually successful Otherwise the position of the strap start mus...

Страница 26: ...cleanly welded without excess material being forced out sideways 2 Poorly welded seal not welded over the complete surface welding time is too short 3 Poorly welded seal excess material is forced out...

Страница 27: ...e requires little maintenance All bearings are permanently lubricated The worm gear is filled with sufficient oil for its service life 7 PREVENTIVE MAINTENANCE Refer to the operating instructions H 30...

Страница 28: ...ith button pressed then release button It must not be possible for any motors to start Running motors must be stopped All command buttons are ineffective Press Control system start and the Reset butto...

Страница 29: ...rap from guides and cut off deformed section Reinsert strap and start machine again see section 6 5 b If a is unsuccessful the operation of all motor contactors and protection switches must be checked...

Страница 30: ...tempe rature must be checked in all cases c Changing strap width The same strap width must always be used If strap with a different width from that specified must be used all strap guide components of...

Страница 31: ...nantrieb Dispenser Lance drive D rouleur Entrainement sabre Gestell Laufwagen Bandzuf hrung Frame Carriage Strap inlet Cadre Chariot Introd du feuillard Sonderzubeh r Additional equipment Accessoires...

Страница 32: ...ies should be sufficiently dis mantled for disposal as scrap metal No heavy metals or physical or chemical substances harmful to health were used in the construction of the machine The electrical asse...

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