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10.19

HSM 3000

13

4.2.4  MODES OF OPERATION

A difference is drawn between normal and special 

operation:

  

Normal operation

 

The machine is in normal operation when the packa-

ge are strapped automatically without intervention 

by the operator. The machine then always starts 

from the initial position.

  

Special operation

 

The machine is in special operation when it cannot 

comply with normal operating conditions. This is the  

case when refilling operating material and during 

fault elimination, cleaning and maintenance. The sa-

fety fence door remains open and work is performed 

with the enabling button (see Table 4.1).

Normal operation

For normal operation it is assumed that the machine is 

correctly connected to the mains and switched on and 

that the main switch and control voltage are switched 

on. The strap is inserted in the strapping head and the 

machine is at the initial position.

Initial position of machine

1. Strapping head at initial position (0°-position)

(see operating instructions for H 3000).

2. The control voltage is switched on and the

„Reset“ button is pressed.

3. The carriage is in the top initial position.

4. The carriage is in the the rear position.

5.  The proximity switch “Dispenser block down“ is

covered.

6.  The door of the safety fence is closed.

The switching elements in the initial position

    circuit of the machine interrupt the drive of the 

conveyor unit with the signal exchange if the machine is 

not at the initial position.

If the machine is switched off, safety contactor 32.0K2 

interrupts the initial position circuit.

Result:

 The conveyor unit can only run when the ma-

chine is switched on and the safety circuit is acknow-

ledged.

In „Automatic“ and „Cycle“ modes the machine can only 

be started when it is at the initial position and no fault 

is present. If this is not the case, the fault must first be 

eliminated and then the machine driven to the initial 

position in the „Manual“ operation mode.

4.2.3  SIGNAL EXCHANGE

E) Signals from customer

Electrical connection diagram page 33.0,

terminal stem X11.

All signal inputs for strapping machines must

be electrically isolated, respectively supplied with

our control voltage 24 V DC terminal 1. Exception

EMERGENCY-STOP terminal 3/4 and 5/6.

E1)  EMERGENCY-STOP external (continuous 

signal), path 1, terminal 3/4 and 5/6.

This signal is supplied by the conveyor control  

unit to the strapping control. Contact open when 

external EMERGENCY-STOP operated.

E2)  Strap cycle start (continuous signal), path 3, 

terminal 1/7.

This signal is supplied by the conveyor control 

unit to start a fully automatic strapping cycle.  

Continues until „Strapping ended“ signal A3 is  

 supplied.

E3)  Conveyor stopped (continuous signal), path 4, 

terminal 1/8.

This signal is supplied by the conveyor control 

unit to block the possibility of the machine    

starting. Contact open while conveyor device  

 running.

E4)  Package not finished (continuous signal), path

5, terminal 1/9.

This signal is supplied by the conveyor control

unit to move up the strapping head from the

package into a intermediate position.

A) Signals to customer

Electrical connection diagram page 33.5 and

33.6, terminal stem X11.

All inputs are electrically isolated. They can be

supplied with a voltage of 230 V AC/DC on the

input side.

A1)  Conveyor enable (continuous signal), path 0, ter 

minal 40/41.

 This signal is supplied when the machine is at the

initial position, the doors of the safety fence are  

closed, the „Reset“ button is pressed and    the  

EMERGENCY-STOP button is not operated. 

This signal is used to block the conveyor drive. 

In the event of malfunction of a part of the plant the

signal „conveyor enable“ (with switched off con- 

 

troller) can be done by closure the seperating 

 terminal. 

DANGER

: This release the conveyor  

permanently. During normal operation, this function  

may not be used.

A2)  EMERGENCY-STOP (continuous signal), path 

1, terminal 43/44. Contact open when operated.

A3)  Strapping cycle completed, path 2, terminal 55/56.

 This signal is supplied when the machine has  

reached the initial position following a strapping 

cycle and until the „Strapping start“ signal E2  

switches off, but at least 0.5 second.

 The signal is only supplied when the mode of  

operation switch is at „Automatic“.

    

The description refers to a generally 

    authoritative 

signal 

exchange. 

For 

detailled signal exchange, refer to electrical 

diagram, page 33.0, 33.5.

Содержание HSM 3000

Страница 1: ...10 19 Machine for horizontal strapping with plastic strap Keep for future use ENGLISH OPERATING INSTRUCTIONS Original manual HSM 3000...

Страница 2: ...10 19 HSM 3000 2 Signode c o Signode Transit Packaging SPG Packaging System GmbH Westring 13 D 40721 Hilden GERMANY www sigpse com...

Страница 3: ...3 Information library 20 6 4 Messages and malfunctions 22 Page 6 5 Working in danger area 23 6 5 1 Working below carriage 23 6 6 Replace strap coil 24 6 7 Elimination of faults Operator 25 6 7 1 Out...

Страница 4: ...information will help to avoid danger reduce repairs and stoppages and increase the reliability and service life of the machine The operating instructions must always be available at the machine s pla...

Страница 5: ...tage is switched on and when the door is used For both operations the Reset button must be pressed The same safety relay also monitors the function of the EMERGENCY STOP switch The machine may only be...

Страница 6: ...hat persons using the machine receive the information concerning safety in an understandable form 2 7 Responsibilities of the personnel All persons who have been assigned to work with the machine are...

Страница 7: ...6 Width max 160 mm 6 For machine dimension see dimensioned drawing For more technical data see opera ting instructions H 3000 and dispenser OR A 635 E OR A 636 E OR A 637 dB N Hz VA kg 3 1 PLASTIC STR...

Страница 8: ...DESCRIPTION Packages barrels building blocks etc can be strapped horizontally with this strapping machine Strapping can be divided into five main functions plastic strap fed through strap guides strap...

Страница 9: ...d a part of the strap guide system The vertical movement is carried out using an electric gear motor mounted on the top of the machine stand The carriage is moved up and down using a shaft chain wheel...

Страница 10: ...of the SPS is booted waitingtime max 15 s Switches off control voltage Safety relay 32K1 drops Using the touch screen the operation modes MANUAL CYCLE AUTOMATIC and FREE PASSAGE can be selected All f...

Страница 11: ...10 19 HSM 3000 11 Fig 4 Touch screen HMI...

Страница 12: ...e is released so that strap is delivered to the roll support until proximity switch Dispenser block down 7 The carriage strapping head moves back at the sametimeuntillimitswitch Strappingheadback is o...

Страница 13: ...achines must be electrically isolated respectively supplied with our control voltage 24 V DC terminal 1 Exception EMERGENCY STOP terminal 3 4 and 5 6 E1 EMERGENCY STOP external continuous signal path...

Страница 14: ...ed in accordance with the connection diagram specially prepared for this machi ne The data relevant to the signal exchange can be found on pages 33 0 and 33 5 Further details of signal exchange are al...

Страница 15: ...mode 9 Screen jump to strapping head 10 With the arrow keys the strap tension can be adjusted for all strappings except the top strap ping displayed in 300 3000 N 11 For free passage of the packaged...

Страница 16: ...epending on the set welding temperature and the strap tension Strap advance The feed speed can be set at three different speeds Slow strap feed in sealing head When this function is active the strap f...

Страница 17: ...deceleration time for stopping the carriage in front of packaged goods 2 Load factory settings default settings 3 Screen jump to frequency converter lifting unit settings 1 Push button Exit to return...

Страница 18: ...ns 4 Selection of program 5 Strapping position stored green light 6 Screen jump to positions 7 Machine moves to right side 8 Machine moves to left side Program positions Program selection over 1 or 4...

Страница 19: ...Teach in function Select the desired program 1 Select the Selection button 2 for teach in function Move the lifting unit all the way down to the basic position 3 Move lifting unit upwards to the firs...

Страница 20: ...t be replaced see Operating Instructions H 3000 After the mainte nance work has been carried out in accordance with operating instructions the counter can be reseted by pressing the wrench symbol 2 Ac...

Страница 21: ...Select language 1 Push button Exit to return to the start screen Info Address display 1 Push button Exit to return to the start screen Error history The last errors that occurred during operation are...

Страница 22: ...s 330 Communication sealing head faulty Malfunctions 351 Dispenser block not down 360 Overtemperature cam drive 361 Voltage fault cam drive 362 Position fault cam drive 364 Communication cam drive fau...

Страница 23: ...rking on and particularly under the carriage it must be secured against falling down as following 6 5 WORKING IN DANGER AREA It is sometimes necessary to open the door in the safety fence to eliminate...

Страница 24: ...ween wedge and roller and feed to front lower roller Thread here as at the upper roller and take strap to the next upper roller Continue threading in this way up to the rearmost upper roller Take up s...

Страница 25: ...ve or wrongly set Elimination Select mode of operation Manual Remove strap from strap guides by pressing button Reset This procedure is usually successful Otherwise the position of the strap start mus...

Страница 26: ...cleanly welded without excess material being forced out sideways 2 Poorly welded seal not welded over the complete surface welding time is too short 3 Poorly welded seal excess material is forced out...

Страница 27: ...e requires little maintenance All bearings are permanently lubricated The worm gear is filled with sufficient oil for its service life 7 PREVENTIVE MAINTENANCE Refer to the operating instructions H 30...

Страница 28: ...ith button pressed then release button It must not be possible for any motors to start Running motors must be stopped All command buttons are ineffective Press Control system start and the Reset butto...

Страница 29: ...rap from guides and cut off deformed section Reinsert strap and start machine again see section 6 5 b If a is unsuccessful the operation of all motor contactors and protection switches must be checked...

Страница 30: ...tempe rature must be checked in all cases c Changing strap width The same strap width must always be used If strap with a different width from that specified must be used all strap guide components of...

Страница 31: ...nantrieb Dispenser Lance drive D rouleur Entrainement sabre Gestell Laufwagen Bandzuf hrung Frame Carriage Strap inlet Cadre Chariot Introd du feuillard Sonderzubeh r Additional equipment Accessoires...

Страница 32: ...ies should be sufficiently dis mantled for disposal as scrap metal No heavy metals or physical or chemical substances harmful to health were used in the construction of the machine The electrical asse...

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