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10.19

HSM 3000

22

6.4  MESSAGES AND MALFUNCTIONS 

  ACTIVITY/DESCRIPTION

 

Messages:

31    Communication signal exchange faulty

32    Machine not in home position 

33    Selection is made by External 

34    Control system off

35    EMERGENCY‐STOP actuated 

36    Safetydoor circuit not ok 

37    Motor overload switch or circuit brakers tripped 

38    Load monitoring tripped 

39    Malfunction power supply 24VDC 

40    Safety door 1 open 

41    Safety door 2 open 

42    Guard doors open

Malfunctions:

50  Conveyor does not stand still

60  End of strap

61  Strap feed

63  Time monitoring move to start position

64  Remove strap from strap guide

70 Bus

73  Time monitoring cycle strapping

82   Inverter drive acyclic communication 

83   Frequency converter, lifting unit

Messages:

130  Move to start position active

141   Teach-in active

142  Move machine to the top to start

143  Delete to save new positions

144  Move machine to the top to finish the teach-in

Malfunctions:

172  Collision protection actuated

173  Strapping head not in start position

Messages:

330   Communication sealing head faulty

Malfunctions:

351   Dispenser block not down 

360   Overtemperature cam drive 

361   Voltage fault cam drive 

362   Position fault cam drive 

364   Communication cam drive faulty 

365   Time monitoring cam drive 

366   Time monitoring cam drive position not reached

370   Overtemperature strap feeding / strap tensioning  

 drive

371   Voltage fault drive strap feeding / tensioning 

372   Overcurrent strap feeding / tensioning drive 

373   Fault impulse wheel

374   Communication drive strap feeding / tensioning  

 fault

375   Time monitoring strap tensioning drive 

376   Time monitoring strap feeding/take-up

380   Overtemperature friction welding drive 

381   Voltage fault friction welding drive 

382   Power consumption faulty friction welding drive

383   Friction welding drive blocked 

384   Communication friction welding drive faulty 

390   Communication sealing head faulty

When work in the danger area is completed:

  

– Leave danger area (refer to chapter 6.5).

  

– For fault acknowledgment of the message  

Reset

“.

OPERATING ELEMENTS

Operating messages and malfunctions

(Manual, Cycle, Automatic, Information Library):

Operating messages and malfunctions strapping 

head:

 

Operating messages and malfunctions 

driving motion: 

Содержание HSM 3000

Страница 1: ...10 19 Machine for horizontal strapping with plastic strap Keep for future use ENGLISH OPERATING INSTRUCTIONS Original manual HSM 3000...

Страница 2: ...10 19 HSM 3000 2 Signode c o Signode Transit Packaging SPG Packaging System GmbH Westring 13 D 40721 Hilden GERMANY www sigpse com...

Страница 3: ...3 Information library 20 6 4 Messages and malfunctions 22 Page 6 5 Working in danger area 23 6 5 1 Working below carriage 23 6 6 Replace strap coil 24 6 7 Elimination of faults Operator 25 6 7 1 Out...

Страница 4: ...information will help to avoid danger reduce repairs and stoppages and increase the reliability and service life of the machine The operating instructions must always be available at the machine s pla...

Страница 5: ...tage is switched on and when the door is used For both operations the Reset button must be pressed The same safety relay also monitors the function of the EMERGENCY STOP switch The machine may only be...

Страница 6: ...hat persons using the machine receive the information concerning safety in an understandable form 2 7 Responsibilities of the personnel All persons who have been assigned to work with the machine are...

Страница 7: ...6 Width max 160 mm 6 For machine dimension see dimensioned drawing For more technical data see opera ting instructions H 3000 and dispenser OR A 635 E OR A 636 E OR A 637 dB N Hz VA kg 3 1 PLASTIC STR...

Страница 8: ...DESCRIPTION Packages barrels building blocks etc can be strapped horizontally with this strapping machine Strapping can be divided into five main functions plastic strap fed through strap guides strap...

Страница 9: ...d a part of the strap guide system The vertical movement is carried out using an electric gear motor mounted on the top of the machine stand The carriage is moved up and down using a shaft chain wheel...

Страница 10: ...of the SPS is booted waitingtime max 15 s Switches off control voltage Safety relay 32K1 drops Using the touch screen the operation modes MANUAL CYCLE AUTOMATIC and FREE PASSAGE can be selected All f...

Страница 11: ...10 19 HSM 3000 11 Fig 4 Touch screen HMI...

Страница 12: ...e is released so that strap is delivered to the roll support until proximity switch Dispenser block down 7 The carriage strapping head moves back at the sametimeuntillimitswitch Strappingheadback is o...

Страница 13: ...achines must be electrically isolated respectively supplied with our control voltage 24 V DC terminal 1 Exception EMERGENCY STOP terminal 3 4 and 5 6 E1 EMERGENCY STOP external continuous signal path...

Страница 14: ...ed in accordance with the connection diagram specially prepared for this machi ne The data relevant to the signal exchange can be found on pages 33 0 and 33 5 Further details of signal exchange are al...

Страница 15: ...mode 9 Screen jump to strapping head 10 With the arrow keys the strap tension can be adjusted for all strappings except the top strap ping displayed in 300 3000 N 11 For free passage of the packaged...

Страница 16: ...epending on the set welding temperature and the strap tension Strap advance The feed speed can be set at three different speeds Slow strap feed in sealing head When this function is active the strap f...

Страница 17: ...deceleration time for stopping the carriage in front of packaged goods 2 Load factory settings default settings 3 Screen jump to frequency converter lifting unit settings 1 Push button Exit to return...

Страница 18: ...ns 4 Selection of program 5 Strapping position stored green light 6 Screen jump to positions 7 Machine moves to right side 8 Machine moves to left side Program positions Program selection over 1 or 4...

Страница 19: ...Teach in function Select the desired program 1 Select the Selection button 2 for teach in function Move the lifting unit all the way down to the basic position 3 Move lifting unit upwards to the firs...

Страница 20: ...t be replaced see Operating Instructions H 3000 After the mainte nance work has been carried out in accordance with operating instructions the counter can be reseted by pressing the wrench symbol 2 Ac...

Страница 21: ...Select language 1 Push button Exit to return to the start screen Info Address display 1 Push button Exit to return to the start screen Error history The last errors that occurred during operation are...

Страница 22: ...s 330 Communication sealing head faulty Malfunctions 351 Dispenser block not down 360 Overtemperature cam drive 361 Voltage fault cam drive 362 Position fault cam drive 364 Communication cam drive fau...

Страница 23: ...rking on and particularly under the carriage it must be secured against falling down as following 6 5 WORKING IN DANGER AREA It is sometimes necessary to open the door in the safety fence to eliminate...

Страница 24: ...ween wedge and roller and feed to front lower roller Thread here as at the upper roller and take strap to the next upper roller Continue threading in this way up to the rearmost upper roller Take up s...

Страница 25: ...ve or wrongly set Elimination Select mode of operation Manual Remove strap from strap guides by pressing button Reset This procedure is usually successful Otherwise the position of the strap start mus...

Страница 26: ...cleanly welded without excess material being forced out sideways 2 Poorly welded seal not welded over the complete surface welding time is too short 3 Poorly welded seal excess material is forced out...

Страница 27: ...e requires little maintenance All bearings are permanently lubricated The worm gear is filled with sufficient oil for its service life 7 PREVENTIVE MAINTENANCE Refer to the operating instructions H 30...

Страница 28: ...ith button pressed then release button It must not be possible for any motors to start Running motors must be stopped All command buttons are ineffective Press Control system start and the Reset butto...

Страница 29: ...rap from guides and cut off deformed section Reinsert strap and start machine again see section 6 5 b If a is unsuccessful the operation of all motor contactors and protection switches must be checked...

Страница 30: ...tempe rature must be checked in all cases c Changing strap width The same strap width must always be used If strap with a different width from that specified must be used all strap guide components of...

Страница 31: ...nantrieb Dispenser Lance drive D rouleur Entrainement sabre Gestell Laufwagen Bandzuf hrung Frame Carriage Strap inlet Cadre Chariot Introd du feuillard Sonderzubeh r Additional equipment Accessoires...

Страница 32: ...ies should be sufficiently dis mantled for disposal as scrap metal No heavy metals or physical or chemical substances harmful to health were used in the construction of the machine The electrical asse...

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