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10.19

HSM 3000

5

2.1    Use for the intended purpose

The machine is intended for horizontal strapping of 

packages, barrels, building timber, building blocks, etc.

The machine processes plastic packing strap suitable 

for automatic machines (polypropylene, polyester). For 

detailed information on the strap to be used, refer to 

Chapter 3.1. Processing of other qualities can result in 

disturbances in operation.

2.2    Reasonably foreseeable misuse

Any other use than that specified under „Intended use“ 

or use beyond this is considered to be improper use 

and is forbidden. Any other use requires consultation 

with the manufacturer.

2.2.1

 

Alterations, changes

The manufacturer will assume no liability or warranty if 

un authorized modifications and changes are made to 

the machine.

2.3  Manufacturer‘s safety measures

The machine has been constructed in accordance with 

technical regulations and complies with the standards 

EN ISO 12100:2010, EN 415-8 and EN ISO 13850.

Safety at easily accessible hazard areas is provided by 

fixed isolating protective devices. Nevertheless, hazard 

areas still exist, which makes a safety fence with a door 

necessary. The fence is not included in the scope of 

delivery of the machine.

The control unit is, however, designed in such a way 

that that two door interlock switches can be connected 

to the safety relay 32K1. The function of the interlock 

switches is monitored every time the control voltage 

is switched on and when the door is used. For both 

operations, the „Reset“ button must be pressed. The 

same safety relay also monitors the function of the 

EMERGENCY-STOP switch.

The machine may only be operated with all protective 

equipment mounted and intact. Otherwise further ope-

ration is forbidden. Defective protective equipment must 

be repaired and missing equipment replaced.

2.4  Measures to be taken

A safety fence with interlocking access door must be 

installed. The door must be secured against uninten-

ded relocking. It should be secured with a dual channel 

interlock switch.

2

 

 

SAFETY INSTRUCTIONS

NOTE

Inform yourself!

Read the operating instructions carefully.

Preventive and corrective maintenance 

on the machine may only be carried out 

by trained personnel.

CAUTION

Protect yourself!

When working on the machine (inside sa-

fety fence), wear eye, face, hand protec-

tion (cut-proof gloves) and safety shoes.

CAUTION

Only strap packed goods!

Do not put hands or other parts of the 

body between the strap and the package 

during the strapping process.

CAUTION

Danger of crushing!

Do not put your fingers in drive area or 

between moving parts

WARNING

Voltage!

The control desk may only be opened by 

qualified personnel. Switch off the machi

-

ne and secure against reactivation before 

carrying out any work on the machine.

CAUTION

Strap will snap forward!

When cutting the strap, hold the upper 

portion and stand safely away from the 

strap.

Caution:

 The lower strap will snap for-

ward.

CAUTION

Original spare parts must be used 

exclusively!

Not using original spare parts will dissolve 

the warranty and the liability.

Содержание HSM 3000

Страница 1: ...10 19 Machine for horizontal strapping with plastic strap Keep for future use ENGLISH OPERATING INSTRUCTIONS Original manual HSM 3000...

Страница 2: ...10 19 HSM 3000 2 Signode c o Signode Transit Packaging SPG Packaging System GmbH Westring 13 D 40721 Hilden GERMANY www sigpse com...

Страница 3: ...3 Information library 20 6 4 Messages and malfunctions 22 Page 6 5 Working in danger area 23 6 5 1 Working below carriage 23 6 6 Replace strap coil 24 6 7 Elimination of faults Operator 25 6 7 1 Out...

Страница 4: ...information will help to avoid danger reduce repairs and stoppages and increase the reliability and service life of the machine The operating instructions must always be available at the machine s pla...

Страница 5: ...tage is switched on and when the door is used For both operations the Reset button must be pressed The same safety relay also monitors the function of the EMERGENCY STOP switch The machine may only be...

Страница 6: ...hat persons using the machine receive the information concerning safety in an understandable form 2 7 Responsibilities of the personnel All persons who have been assigned to work with the machine are...

Страница 7: ...6 Width max 160 mm 6 For machine dimension see dimensioned drawing For more technical data see opera ting instructions H 3000 and dispenser OR A 635 E OR A 636 E OR A 637 dB N Hz VA kg 3 1 PLASTIC STR...

Страница 8: ...DESCRIPTION Packages barrels building blocks etc can be strapped horizontally with this strapping machine Strapping can be divided into five main functions plastic strap fed through strap guides strap...

Страница 9: ...d a part of the strap guide system The vertical movement is carried out using an electric gear motor mounted on the top of the machine stand The carriage is moved up and down using a shaft chain wheel...

Страница 10: ...of the SPS is booted waitingtime max 15 s Switches off control voltage Safety relay 32K1 drops Using the touch screen the operation modes MANUAL CYCLE AUTOMATIC and FREE PASSAGE can be selected All f...

Страница 11: ...10 19 HSM 3000 11 Fig 4 Touch screen HMI...

Страница 12: ...e is released so that strap is delivered to the roll support until proximity switch Dispenser block down 7 The carriage strapping head moves back at the sametimeuntillimitswitch Strappingheadback is o...

Страница 13: ...achines must be electrically isolated respectively supplied with our control voltage 24 V DC terminal 1 Exception EMERGENCY STOP terminal 3 4 and 5 6 E1 EMERGENCY STOP external continuous signal path...

Страница 14: ...ed in accordance with the connection diagram specially prepared for this machi ne The data relevant to the signal exchange can be found on pages 33 0 and 33 5 Further details of signal exchange are al...

Страница 15: ...mode 9 Screen jump to strapping head 10 With the arrow keys the strap tension can be adjusted for all strappings except the top strap ping displayed in 300 3000 N 11 For free passage of the packaged...

Страница 16: ...epending on the set welding temperature and the strap tension Strap advance The feed speed can be set at three different speeds Slow strap feed in sealing head When this function is active the strap f...

Страница 17: ...deceleration time for stopping the carriage in front of packaged goods 2 Load factory settings default settings 3 Screen jump to frequency converter lifting unit settings 1 Push button Exit to return...

Страница 18: ...ns 4 Selection of program 5 Strapping position stored green light 6 Screen jump to positions 7 Machine moves to right side 8 Machine moves to left side Program positions Program selection over 1 or 4...

Страница 19: ...Teach in function Select the desired program 1 Select the Selection button 2 for teach in function Move the lifting unit all the way down to the basic position 3 Move lifting unit upwards to the firs...

Страница 20: ...t be replaced see Operating Instructions H 3000 After the mainte nance work has been carried out in accordance with operating instructions the counter can be reseted by pressing the wrench symbol 2 Ac...

Страница 21: ...Select language 1 Push button Exit to return to the start screen Info Address display 1 Push button Exit to return to the start screen Error history The last errors that occurred during operation are...

Страница 22: ...s 330 Communication sealing head faulty Malfunctions 351 Dispenser block not down 360 Overtemperature cam drive 361 Voltage fault cam drive 362 Position fault cam drive 364 Communication cam drive fau...

Страница 23: ...rking on and particularly under the carriage it must be secured against falling down as following 6 5 WORKING IN DANGER AREA It is sometimes necessary to open the door in the safety fence to eliminate...

Страница 24: ...ween wedge and roller and feed to front lower roller Thread here as at the upper roller and take strap to the next upper roller Continue threading in this way up to the rearmost upper roller Take up s...

Страница 25: ...ve or wrongly set Elimination Select mode of operation Manual Remove strap from strap guides by pressing button Reset This procedure is usually successful Otherwise the position of the strap start mus...

Страница 26: ...cleanly welded without excess material being forced out sideways 2 Poorly welded seal not welded over the complete surface welding time is too short 3 Poorly welded seal excess material is forced out...

Страница 27: ...e requires little maintenance All bearings are permanently lubricated The worm gear is filled with sufficient oil for its service life 7 PREVENTIVE MAINTENANCE Refer to the operating instructions H 30...

Страница 28: ...ith button pressed then release button It must not be possible for any motors to start Running motors must be stopped All command buttons are ineffective Press Control system start and the Reset butto...

Страница 29: ...rap from guides and cut off deformed section Reinsert strap and start machine again see section 6 5 b If a is unsuccessful the operation of all motor contactors and protection switches must be checked...

Страница 30: ...tempe rature must be checked in all cases c Changing strap width The same strap width must always be used If strap with a different width from that specified must be used all strap guide components of...

Страница 31: ...nantrieb Dispenser Lance drive D rouleur Entrainement sabre Gestell Laufwagen Bandzuf hrung Frame Carriage Strap inlet Cadre Chariot Introd du feuillard Sonderzubeh r Additional equipment Accessoires...

Страница 32: ...ies should be sufficiently dis mantled for disposal as scrap metal No heavy metals or physical or chemical substances harmful to health were used in the construction of the machine The electrical asse...

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