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INTRODUCTION......................................2

Woodstock Technical Support .................. 2

Machine Specifications .......................... 3

Identification ..................................... 5

Controls & Components ......................... 6

SAFETY................................................7

Standard Machinery Safety Instructions ...... 7

Additional Safety for Jointers .................. 9

ELECTRICAL........................................ 10

Circuit Requirements .......................... 10

Grounding Requirements ...................... 11

Extension Cords ................................ 11

SETUP............................................... 12

Unpacking ....................................... 12

Items Needed for Setup ....................... 12

Inventory ........................................ 13

Machine Placement ............................ 14

Cleaning Machine ............................... 14

Bench Mounting................................. 15

Assembly ......................................... 16

Dust Collection ................................. 18

Test Run .......................................... 19

OPERATIONS....................................... 20

General .......................................... 20

Stock Inspection ................................ 21

Setting Depth of Cut ........................... 22

Squaring Stock .................................. 23

Surface Planing ................................. 24

Edge Jointing ................................... 25

Bevel Cutting ................................... 26

ACCESSORIES....................................... 27

Jointer Accessories ............................. 27

MAINTENANCE..................................... 29

General .......................................... 29

Cleaning & Protecting ......................... 29

Lubrication ...................................... 30

SERVICE............................................. 31

General .......................................... 31

Rotating/Replacing Cutterhead Inserts ..... 31

Checking/Adjusting Table Parallelism ...... 33

Checking/Adjusting Fence Positive Stops .. 37

Replacing/Tensioning Belt .................... 39

Replacing Motor Brushes ...................... 40

Troubleshooting ................................. 41

Electrical Safety Instructions ................. 43

Electrical Components ........................ 44

Wiring Diagram ................................. 45

PARTS............................................... 46

Main .............................................. 46

Labels & Cosmetics ............................ 48

WARRANTY......................................... 49

Contents

Содержание W1876

Страница 1: ...TERHEAD Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT AUGUST 2020 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE O...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...ment 14 Cleaning Machine 14 Bench Mounting 15 Assembly 16 Dust Collection 18 Test Run 19 OPERATIONS 20 General 20 Stock Inspection 21 Setting Depth of Cut 22 Squaring Stock 23 Surface Planing 24 Edge...

Страница 4: ...oduct We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 Ext 2 or send e mail to techsupport woo...

Страница 5: ...V Single Phase 60 Hz Full Load Current Rating 10A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 18 AWG Plug Included Yes Included P...

Страница 6: ...ead Adjustment Table Movement Type Knob Construction Body Assembly Pre Formed Steel Fence Assembly Extruded Aluminum Guard Stamped Steel Table Cast Aluminum Paint Type Finish Paint Other Information N...

Страница 7: ...narrower than 3 inches or planing material thinner than 3 inches d Never perform jointing or planing on pieces shorter than 10 inches 5 Model W1876 For Machines Mfd Since 7 20 INTRODUCTION Identifica...

Страница 8: ...C Infeed Table Supports workpiece before it reaches cutterhead Height of infeed table relative to cutterhead determines depth of cut D Infeed Table Adjustment Knob Adjusts height of infeed table to co...

Страница 9: ...AL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow an electrician or qualified service...

Страница 10: ...debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAN...

Страница 11: ...ever move workpiece backwards while feeding SECURE KNIVES INSERTS Loose knives or improperly set inserts can be thrown from cutterhead with dangerous force Always verify knives inserts are secure and...

Страница 12: ...n to determine if an adequate power supply circuit is available If a correct circuit is not available a qualified electrician MUST install one before you can connect the machine to power A power suppl...

Страница 13: ...rent carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded...

Страница 14: ...7 20 SETUP SETUP Unpacking This machine has been carefully packaged for safe transportation If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer im...

Страница 15: ...nder Washer 8mm 1 G Button Head Cap Screws M6 1 x 16 2 H T Slot Nuts 7 M6 1 2 I Square Nut M8 1 25 1 J Fence Slide Lock Handle 1 K ON OFF Paddle Switch Removable Key 1 L Hex Wrenches 2 5 4mm 1 Ea M T...

Страница 16: ...llow the manufacturer s instructions with any cleaning product you use and make sure you work in a well ventilated area to minimize exposure to toxic fumes Before cleaning gather the following Disposa...

Страница 17: ...om moving during operation and causing accidental injury or damage The strongest mounting option is a Through Mount see example where holes are drilled all the way through the workbench and hex bolts...

Страница 18: ...all steps in the assembly procedure prior to performing the Test Run or connecting the machine to power To assemble jointer do these steps 1 Remove 4 button head cap screws from jointer base and use...

Страница 19: ...and tighten 2 button head cap screws installed in Step 2 see Figure 12 5 Place fence slide bracket on fence support bracket and insert fence slide lock handle and 8mm fender washer through center of...

Страница 20: ...ating machine without a dust collection system Figure 15 Dust port installed on jointer Figure 16 Dust port connected to dust collection system 18 Model W1876 For Machines Mfd Since 7 20 SETUP Recomme...

Страница 21: ...Run To test run the machine do these steps 1 Clear all setup tools away from machine 2 Insert removable key into paddle switch see Figure 17 and connect machine to power supply 3 Turn machine ON verif...

Страница 22: ...operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to its generic nature thi...

Страница 23: ...described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock see Figure 18 Note If the grain changes direction along the edge of the board...

Страница 24: ...ead Depth of cut is set by adjusting the height of the infeed table relative to the outfeed table and cutterhead inserts at top dead center TDC Adjusting Infeed Table Height To adjust infeed table hei...

Страница 25: ...is jointed flat with jointer 4 Rip Cut on a Table Saw Jointed edge of workpiece is placed against a table saw fence and opposite edge cut off Squaring stock means making it flat and parallel along bo...

Страница 26: ...not exceed a cutting depth of 1 16 per pass when surface planing 3 Set fence to 90 4 Start jointer 5 Place workpiece firmly against fence and infeed table with concave side facing down as shown in Fig...

Страница 27: ...workpiece firmly against fence and infeed table with concave side facing down as shown in Figure 23 CAUTION To ensure workpiece remains stable during cut concave sides of workpiece must face toward t...

Страница 28: ...desired for each pass CAUTION Cutting depth for bevel cuts is typically between 1 16 and 1 8 depending on hardness and width of stock 5 Set fence tilt to desired angle of cut 6 Place workpiece agains...

Страница 29: ...ommodates larger benchtop machines including the W1876 Jointer The table is comprised of particle board and has a butcher block finish The table measures 14 x 40 x 11 4 thick The wide A frame stand ha...

Страница 30: ...ated filter with internal paddle brushes Whenever efficiency is being diminished due to dust cake just a couple of turns of the handle rotates the paddle brushes against the inside of the filter to dr...

Страница 31: ...ed cutterhead inserts Worn or damaged wires Any other unsafe condition Monthly Check Fence positive stop accuracy Belt tension damage or wear Clean vacuum dust buildup from inside base and off motor G...

Страница 32: ...components and make them hard to move Simply adding more grease to them will not yield smooth moving components Item s Needed Qty Pump Type Oil Can 1 Mineral Spirits As Needed Clean Shop Rags As Neede...

Страница 33: ...or damaged Replace inserts once the reference dot has been rotated back to its original position Rotating Replacing Cutterhead Inserts Item s Needed Qty Indexable HSS Inserts 14 x 14 x 2mm As Needed T...

Страница 34: ...after jointing Tip Use low pressure compressed air or a vacuum nozzle to clean cutterhead surface 6 Re install insert with a sharp cutting edge facing outward Make sure insert is properly seated on cu...

Страница 35: ...ed Table 1 DISCONNECT MACHINE FROM POWER 2 Remove cutterhead guard and fence 3 Place straightedge on outfeed table so it hangs over cutterhead then insert included Torx driver into cutterhead rotation...

Страница 36: ...parallel with cutterhead 2 Insert included Torx driver into cutterhead rotation guide and rotate cutterhead so inserts will not interfere then place straightedge on infeed and outfeed tables and adjus...

Страница 37: ...ing adjusters that allow the table to be adjusted parallel Each leveling adjuster is locked in place by a button head cap screw w washer The correct order for adjusting table parallelism is to first a...

Страница 38: ...otate leveling adjusters clockwise to lift table and counterclockwise to lower table 5 Repeat Step 4 with each remaining straightedge position as many times as necessary until outfeed table is paralle...

Страница 39: ...2 Loosen fence slide lock handle and slide fence to desired position then tighten handle 3 Loosen fence tilt lock handle and adjust fence to 90 position then tighten handle Note Both lock handles can...

Страница 40: ...ed to Step 9 If fence is not flush against combination square proceed to Step 8 Stop Block 45 Set Screw 8 Adjust fence until it is flush against combination square then tighten 45 set screw on fence s...

Страница 41: ...cover 3 Loosen 3 button head cap screws around motor pulley see Figure 43 DO NOT remove screws 4 Lift motor pulley and remove belt 5 Install new belt over motor pulley first then lift motor pulley and...

Страница 42: ...MACHINE FROM POWER 2 While facing rear of jointer tip machine away from you until it rests on the cutterhead guard mounting bracket Note Place clean shop rags under jointer to help prevent damaging m...

Страница 43: ...Decrease feed rate cutting speed 3 Straighten or replace workpiece adjust fence 4 Tension replace belt Page 39 ensure pulleys are aligned 5 Wire motor correctly 6 Remove replace brushes Page 40 7 Tigh...

Страница 44: ...sary 2 Rotate replace insert s Page 31 Long lines or ridges that run along the length of the board 1 Nicked or chipped insert s 2 Loose or incorrectly installed insert s 3 Dirt or debris under insert...

Страница 45: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Страница 46: ...Figure 46 Wiring overview 44 Model W1876 For Machines Mfd Since 7 20 SERVICE Electrical Components Motor Paddle Switch Paddle Switch Box To Power Connection...

Страница 47: ...Ground 120 VAC 5 15 Plug PADDLE SWITCH viewed from behind Ground MOTOR 120V PADDLE SWITCH KEDU HY18 20A 1 2 5 4 SHOCK HAZARD Disconnect power before working on wiring 45 Model W1876 For Machines Mfd...

Страница 48: ...35 36 36 1 36 2 39 40 41 43 43 1 43 2 46 47 48 48 48 48 48 49 49 50 51 62 64 70 71 72 101 125 128 129 130 130 131 132 133 135 136 137 138 139 139 160 160 1 160 2 160 3 166 167 300 300 1 300 2 300 3 3...

Страница 49: ...ADJ HANDLE M8 1 25 X 40 50L 26 X1876026 EXT RETAINING RING 16MM 136 X1876136 FENCE SLIDE BRACKET 27 X1876027 PHLP HD SCR M5 8 X 8 137 X1876137 FENCE SUPPORT BRACKET 28 X1876028 BUTTON HD CAP SCR M5 8...

Страница 50: ...Contact us at 360 734 3482 or www woodstockint com to order new labels 404 400 402 401 406 407 405 403 403 REF PART DESCRIPTION REF PART DESCRIPTION 400 X1876400 MACHINE ID LABEL 404 X1876404 DISCONN...

Страница 51: ...e product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are here...

Страница 52: ......

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