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8.5

Emergency Mode

Emergency mode allows the ASA 4.0 Advanced to run the motor and ignore trip conditions.

Emergency mode is controlled via a programmable input (input A 13, 14 or input B 13, 15) and parameter 7A

Input A Function

/7E

Input

B Function

must be set to 'Emergency Mode'. A closed circuit across 13, 14 activates emergency mode. When the ASA 4.0 Advanced

receives a start command, it will continue to run until a stop command is received, ignoring all trips and warnings.

Emergency mode can be used in conjunction with any command source.

NOTE

Although emergency mode operation satisfies the functionality requirements of Fire Mode, Santerno does not

recommend its use in situations that require testing and/or compliance with specific standards as it is not certified.

CAUTION

Continued use of emergency mode is not recommended. Emergency mode may compromise the starter and/or motor life

as all protections and trips are disabled.
Using the starter in emergency mode will void the product warranty.

8.6

Auxiliary Trip

An external trip circuit (such as a low pressure alarm switch for a pumping system) can be used to trip the soft starter and stop the

motor. The external circuit is connected to a programmable input (input A 13, 14 or input B 13, 15). To control the behaviour of the trip,

set the following parameters:

•

Parameter 7A

Input A Function

: select 'Input Trip (N/O)'.

•

Parameter 7B

Input A Trip

: set as required. For example, 'Run Only' limits the input trip to when the soft starter is running

only.

•

Parameter 7C

Input A Trip Delay

: sets a delay between the input activating and the soft starter tripping.

•

Parameter 7D

Input A Initial Delay

: sets a delay before the soft starter monitors the state of the input, after the start signal.

For example, a delay may be required to allow time for pipeline pressure to build up.

•

Parameter 7J

Input A Name

: select a name, eg 'Input A Trip' (optional).

8.7

Typical Control Methods

The requirements of an application differ between each installation, but the methods listed below are often a good starting point for

common applications.

Application

Start Mode

Sta

ime

(seco

itia

l C

Cur

Stop Mode

op Ti

(seco

Bow thruster

Constant Current

100

400

Coast To Stop

n/a

Centrifuge (Separator)

Constant Current

200

450

Coast To Stop

n/a

Chipper

Constant Current

200

450

Coast To Stop

n/a

Compressor - reciprocating - loaded

Constant Current

200

450

Coast To Stop

n/a

Compressor - reciprocating - unloaded

Constant Current

200

400

Coast To Stop

n/a

Compressor - screw - loaded

Constant Current

200

400

Coast To Stop

n/a

Compressor - screw - unloaded

Constant Current

200

350

Coast To Stop

n/a

Conveyor - horizontal

Constant Current

200

400

TVR Soft Stop

Conveyor - inclined

Constant Current

200

450

Coast To Stop

n/a

Conveyor - vertical (bucket)

Constant Current

200

450

Coast To Stop

n/a

Crusher - cone

Constant Current

200

350

Coast To Stop

n/a

Crusher - jaw

Constant Current

200

450

Coast To Stop

n/a

Crusher - rotary

Constant Current

200

400

Coast To Stop

n/a

Debarker

Constant Current

200

350

Coast To Stop

n/a

Fan - axial (damped)

Constant Current

200

350

Coast To Stop

n/a

Fan - axial (undamped)

Constant Current

200

450

Coast To Stop

n/a

Fan - centrifugal (damped)

Constant Current

200

350

Coast To Stop

n/a

Fan - centrifugal (undamped)

Constant Current

200

450

Coast To Stop

n/a

Fan - high pressure

Constant Current

200

450

Coast To Stop

n/a

Mill - ball

Constant Current

200

450

Coast To Stop

n/a

Mill - hammer

Constant Current

200

450

Coast To Stop

n/a

Pump - bore

Adaptive Control

(Early accel.)

n/a

500

Adaptive Control

(Late decel.)

34/78

ASA 4.0 Advanced

Содержание ASA 4.0 Advanced

Страница 1: ... cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non original spare parts Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corre...

Страница 2: ...pe 2 Coordination 14 3 15 Specifications 14 3 16 Disposal Instructions 15 4 Installation 16 4 1 Command Source 16 4 2 Setup Procedure Overview 16 4 3 Inputs 17 4 4 Outputs 18 4 5 Control Voltage 19 4 6 Power Terminations 20 4 7 Typical Installation 22 4 8 Quick Setup 23 5 Setup Tools 24 5 1 Set Date and Time 24 5 2 Command Source 24 5 3 Commissioning 24 5 4 Run simulation 24 5 5 Load Save Settings...

Страница 3: ... 6 2 Motor Start Stop 47 9 7 3 Motor Start Stop 2 49 9 8 4 Auto Start Stop 51 9 9 5 Protection Levels 53 9 10 6 Protection Action 55 9 11 7 Inputs 57 9 12 8 Relay Outputs 59 9 13 9 Analog Output 60 9 14 10 Display 60 9 15 11 Pump Clean 62 9 16 12 Communications Card 63 9 17 20 Advanced 65 9 18 30 Pump Input Configuration 66 9 19 31 Flow Protection 67 9 20 32 Pressure Protection 68 9 21 33 Pressure...

Страница 4: ...rmation 1 1 Disclaimer The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment 4 78 ASA 4 0 Advanced ...

Страница 5: ... features apply to motor protection only It is the user s responsibility to ensure safety of personnel operating machinery The soft starter is a component designed for integration within an electrical system it is therefore the responsibility of the system designer user to ensure the system is safe and designed to comply with relevant local safety standards 2 2 Unexpected Operation WARNING ACCIDEN...

Страница 6: ...e doter l alimentation du démarreur progressif d un interrupteur d isolement et d un coupe circuit par exemple un disjoncteur contrôlable à partir d un système de sécurité externe par exemple un arrêt d urgence un détecteur de défaut AVERTISSEMENT LE DÉMARREUR PEUT DÉMARRER OU S ARRÊTER À TOUT MOMENT L ASA 4 0 Advanced répond aux commandes de contrôle de différentes origines et peut par conséquent...

Страница 7: ... Overpower Undervoltage Overvoltage Current imbalance Input Trip Motor thermistor Optional features for advanced applications Smart cards Communication options DeviceNet Ethernet IP Modbus RTU Modbus TCP Profibus Profinet 3 2 Model Code ASA4 0 A Control voltage 12 110 120 VAC or 220 240 VAC 14 24 VAC VDC Mains voltage 5 200 525 VAC 7 380 690 VAC Bypass B internally bypassed Nominal current rating ...

Страница 8: ...184 144 139 116 127 ASA4 0 A 0200B 200 171 165 138 150 ASA4 0 A 0229B 229 194 187 157 170 ASA4 0 A 0250B 250 244 230 200 202 ASA4 0 A 0352B 352 287 277 234 258 ASA4 0 A 0397B 397 323 311 263 289 ASA4 0 A 0410B 410 410 410 380 400 ASA4 0 A 0550B 550 527 506 427 464 ASA4 0 A 0580B 580 579 555 470 508 Inside delta installation 3 0 10 350 3 5 15 345 4 0 10 350 4 0 20 340 5 0 5 355 ASA4 0 A 0024B 36 30...

Страница 9: ...B 216 8 5 180 7 1 450 17 7 243 9 6 ASA4 0 A 0200B 495 12 7 ASA4 0 A 0229B 19 5 28 0 ASA4 0 A 0250B ASA4 0 A 0352B 523 20 6 15 5 34 2 ASA4 0 A 0397B ASA4 0 A 0410B ASA4 0 A 0550B 19 0 ASA4 0 A 0580B 41 9 3 6 Physical Installation D D 18542 A C C B A 2 T1 4 T2 6 T3 33 34 41 42 44 53 54 2 T1 4 T2 6 T3 B4 B5 10 1 1 12 13 14 15 21 22 A3 A1 A2 33 34 41 42 44 53 54 2 T1 4 T2 6 T3 B4 B5 10 1 1 12 13 14 15...

Страница 10: ...ws real time integrated management of ASA 4 0 Advanced soft starters as well as all other Santerno products RemoteDrive can monitor control and program the starter across the network RemoteDrive must connect to the ASA 4 0 Advanced via a Modbus RTU card RemoteDrive supports networks of up to 247 devices 3 7 5 Soft Starter Management Software PC software can provide real time or offline management ...

Страница 11: ... event of a short circuit on the output side of a soft starter the fault must be cleared without risk of injury to personnel There is no requirement that the soft starter must remain operational after the fault HRC fuses such as Ferraz Mersen AJT fuses can be used for Type 1 coordination according to IEC 60947 4 2 standard 3 11 2 Type 2 Coordination Type 2 coordination requires that in the event o...

Страница 12: ...5NHG2B 170M6010 ASA4 0 A 0550B 550 781000 630NHG3B 170M6012 ASA4 0 A 0580B 580 3 13 UL Coordination with Short Circuit Protection Devices 3 13 1 Standard Fault Short Circuit Current Ratings Suitable for use on a circuit capable of delivering not more than the stated level of amperes symmetrical rms refer 1 in table 600 VAC maximum Maximum fuse rating A Standard fault short circuit current Model No...

Страница 13: ...apable of delivering not more than 65 000 rms symmetrical amperes 480 VAC maximum when protected by circuit breaker models noted in 4 5 or 6 Model Nominal Rating A Breaker 1 Eaton rating A 4 Breaker 2 GE rating A 5 Breaker 3 LS rating A 1 6 ASA4 0 A 0024B 24 HFD3030 30 A SELA36AT0060 60 A UTS150H xxU 040 40 A ASA4 0 A 0042B 42 HFD3050 50 A UTS150H xxU 050 50 A ASA4 0 A 0052B 52 HFD3060 60 A UTS150...

Страница 14: ...B 5 xx 200 525 VAC 10 ASA4 0 A xxxxB 7 xx 380 690 VAC 10 Control voltage A1 A2 A3 ASA4 0 A xxxxB x 12 A1 A2 110 120 VAC 10 15 600 mA ASA4 0 A xxxxB x 12 A2 A3 220 240 VAC 10 15 600 mA ASA4 0 A xxxxB x 14 A1 A2 24 VAC VDC 20 2 8 A Mains frequency 50 Hz 60 Hz 5 Hz Rated insulation voltage to earth 600 VAC Rated impulse withstand voltage 6 kV Form designation Bypassed or continuous semiconductor moto...

Страница 15: ...s approx ASA4 0 A 0352B ASA4 0 A 0580B 140 watts approx Motor Overload Protection Default The default settings of parameters 1D 1E and 1F provide Motor Overload Protection Class 10 Trip Current 105 of FLA full load amperage or equivalent Operational life internal bypass contacts 100 000 operations Certification CE EN 60947 4 2 EAC formerly GOST TR TC 004 2011 and TR TC 020 2011 C UL C22 2 Nº 60947...

Страница 16: ...etup menu 3 Scroll through the list to find your application then press to begin the configuration process refer to Quick Setup on page 23 for details 5 If your application is not listed in Quick Setup 1 Press to return to the Menu 2 Use to scroll to Main Menu and press 3 Scroll to Motor Details and press then press again to edit parameter 1B Motor Full Load Current 4 Set parameter 1B to match the...

Страница 17: ...B port 4 3 2 Motor Thermistor Motor thermistors can be connected directly to the ASA 4 0 Advanced The soft starter will trip when the resistance of the thermistor circuit exceeds approximately 3 6 kΩ or falls below 20 Ω The thermistors must be wired in series The thermistor circuit should be run in screened cable and must be electrically isolated from earth and all other power and control circuits...

Страница 18: ... remove power and allow the motor to coast to stop NOTE The reset input can be configured for normally open or normally closed operation Use parameter 7I Reset Enable Logic 4 3 5 Programmable Inputs The programmable inputs 13 14 and 13 15 allow external equipment to control the starter The operation of the programmable inputs is controlled by parameters 7A 7H 4 3 6 USB Port The USB port can be use...

Страница 19: ...me electronic contactor coils are not suitable for direct switching with PCB mount relays Consult the contactor manufacturer supplier to confirm suitability 4 4 4 Programmable Outputs The programmable outputs 41 42 44 and 53 54 can report the status of the starter or can be used to control associated equipment The operation of the programmable outputs is controlled by parameters 8A 8F 4 5 Control ...

Страница 20: ...B 0184B ASA4 0 B 0580B use busbars Use copper or aluminium conductors stranded or solid rated for 60 ºC 75 ºC ASA4 0 A 0024B ASA4 0 A 0135B 05966 E Cable size 6 70 mm2 AWG 10 2 0 Torque 4 Nm 2 9 ft lb Torx T20 x 150 Flat 7 mm x 150 11290 A 14 mm 0 55 inch ASA4 0 A 0184B ASA4 0 A 0250B ASA4 0 A 0352B ASA4 0 A 0580B 19 Nm 14 0 ft lb 66 Nm 49 0 ft lb 6 mm 20 mm 9 mm M8 17045 A 6 mm 34 mm 13 mm M12 17...

Страница 21: ...ill calculate the correct inside delta current level NOTE If the starter is not correctly detecting the motor connection use parameter 20F Motor Connection In line installation 34 33 K1 K1 F1 6 T3 2 T1 5 L3 3 L2 1 L1 4 T2 M 3 K1 Main contactor strongly recommended F1 Fuses or circuit breaker optional 33 34 Main contactor output Inside delta installation M 3 U1 1 U2 4 V1 2 V2 5 W1 3 W2 6 K1 F1 34 3...

Страница 22: ...e phase supply K1 Main contactor 2 Motor F1 Semiconductor fuses optional 3 Control voltage soft starter 10 11 S1 Reset 4 Digital inputs 11 12 S2 Start Stop 5 Motor thermistor input 13 14 Programmable input A default Input Trip N O 6 Relay outputs 13 15 Programmable input B default Input Trip N O 7 Analog output B4 B5 Motor thermistor input 8 Control voltage external equipment 33 34 Main contactor ...

Страница 23: ...Adaptive Stop Profile Pump Centrifugal Adaptive Control 10 200 500 Early accel Adaptive Control 15 Late decel Pump bore Adaptive Control 3 200 500 Early accel Adaptive Control 3 Late decel Pump Hydraulic Constant Current 2 200 350 n a Coast To Stop n a n a Fan Damped Constant Current 2 200 350 n a Coast To Stop n a n a Fan Undamped Constant Current 2 200 450 n a Coast To Stop n a n a Compressor Sc...

Страница 24: ...d Source function in Setup Tools 5 3 Commissioning Commissioning lets the starter be started and stopped via the local keypad Use the and buttons to select a function then press to send the selected command to the starter The available functions are Quick stop coast to stop Reset Start Stop 5 4 Run simulation The run simulation simulates a motor starting running and stopping to confirm that the so...

Страница 25: ...m or NO to cancel then press to proceed Load Defaults No Yes When the action has been completed the screen will briefly display a confirmation message then return to the previous menu level 5 6 USB Save Load The USB Save Load menu lets you Save parameter settings and all event log entries to an external file CSV format Save parameter settings to an external file proprietary format Load parameter s...

Страница 26: ... 1 Press MENU to open the menu then select Setup Tools 2 Scroll to Auto Start Stop and press the button 3 Scroll to the required function and press the button Auto Start Stop Start Stop Mode Start Stop Sunday Start Stop Monday 4 Adjust the settings as required Press the and buttons to select which information to edit Use the and buttons to change the value Start Stop Sunday Start Stop Disable Star...

Страница 27: ...t Analog I O State Thermistor 0 4 20mA Output 04 0 mA Thermistor input S Short H Hot C Cold O Open 5 11 Serial Number Rating The top line of the screen shows the product name The middle line shows the unit s serial number The bottom line of the screen shows the model number Serial Number Rating ASA 4 0 Advanced 123456 123 0410 5 S1 12 5 12 Software Versions The software versions screen reports the...

Страница 28: ...lows the starter to calculate the motor s temperature and ability to start successfully at any time The thermal model can be reset if required CAUTION Resetting the motor thermal model will compromise thermal model protection and may compromise motor life Only reset the thermal model in an emergency 28 78 ASA 4 0 Advanced ...

Страница 29: ...f starts lifetime and since counter last reset Number of times the thermal model has been reset To view the counters 1 Open the Logs 2 Scroll to counters and press 3 Use the and buttons to scroll through the counters Press to view details 4 To reset a counter press then use the and buttons to select Reset Do Not Reset Press STORE to confirm the action To close the counter and return to the Logs pr...

Страница 30: ...S Open the Setup Tools 7 2 Remote Keypad The remote keypad can be used to control the soft starter if parameter 1A Command Source is set to Remote Keypad If the remote keypad is not selected as the command source the START STOP and RESET buttons will have no effect The menu navigation buttons and display on the remote keypad are always active If a button is pressed on the starter s local keypad th...

Страница 31: ...pad ASA4 0 A 0069B 5 S1 12 Model code current rating mains voltage frame size control voltage remote keypad software version is only displayed when a remote keypad is connected 7 5 2 Starter status screen 69 0 A motor running current Running Starter status 69 0 A 415 V Parameter 10H User Parameter 1 and parameter 10I User Parameter 2 7 5 3 Current The current screen shows real time line current on...

Страница 32: ...B 10E to format the graph The display on the main keypad shows information for motor current 05050 C 000 0 A 0 400 If a remote keypad is connected press GRAPHS to change the graph data The graph can show motor current motor temperature motor pf analog input data from the smart card if installed 32 78 ASA 4 0 Advanced ...

Страница 33: ...ut 11 12 must be active This allows the ASA 4 0 Advanced to be stopped via the digital inputs in an emergency Clock mode operation is controlled by parameters 4D 4X 8 3 2 Timer mode The starter can automatically stop the motor after a specified run time then restart it after a specified off stopped time The starter will repeat the cycle while the start signal remains active For timer mode to opera...

Страница 34: ...the start signal For example a delay may be required to allow time for pipeline pressure to build up Parameter 7J Input A Name select a name eg Input A Trip optional 8 7 Typical Control Methods The requirements of an application differ between each installation but the methods listed below are often a good starting point for common applications Application Start Mode Start Ramp Time seconds Initia...

Страница 35: ... current 700 600 500 300 100 400 200 10 20 30 40 50 60 70 80 90 100 1 3 2 1 Initial Current parameter 2C 2 Current Limit parameter 2D 3 Full voltage current Rotor speed full speed 8 8 2 Constant Current with Current Ramp Current ramp soft starting raises the current from a specified starting level 1 to a maximum limit 3 over an extended period of time 2 Current ramp starting can be useful for appl...

Страница 36: ...rting and stopping performance If the motor accelerates or decelerates too quickly at the end of a start or stop increase the gain setting by 5 10 If the motor speed fluctuates during starting or stopping decrease the gain setting slightly NOTE The ASA 4 0 Advanced tunes Adaptive Control to match the motor Changing the following parameters will reset Adaptive Control and the first start stop cycle...

Страница 37: ...g time of high inertia loads use brake CAUTION Adaptive Control controls the motor s speed profile within the programmed time limit This may result in a higher level of current than traditional control methods If replacing a motor connected to an ASA 4 0 Advanced programmed for Adaptive Control starting or stopping the starter will need to learn the characteristics of the new motor Change the valu...

Страница 38: ...of the braking period Parameter 2P DC Brake Time Set Brake Time parameter 2P to approximately one quarter of the programmed Stop Time This sets the time for the Full Brake stage 2 8 9 5 DC Brake with External Zero Speed Sensor For loads which may vary between braking cycles install an external zero speed sensor to ensure the soft starter ends DC braking when the motor has reached a standstill This...

Страница 39: ...ied Reverse torque Forward current FLC 300 200 100 400 50 25 0 20124 A 2 4 8 6 1 7 5 3 1 Reverse Torque parameter 11A 2 Reverse Time parameter 11B 3 Forward Current Limit parameter 11C 4 Forward Time parameter 11D 5 Pump Stop Time parameter 11F 6 Cleaning cycle 7 Pump Clean Cycles parameter 11G 8 Programmed soft start Time 8 11 Reverse Direction Operation The starter can control a reversing contac...

Страница 40: ...direction Jog is only available when the starter is controlled via the digital inputs parameter 1A Command Source Digital Input To operate in jog a programmable input must be set to jog refer to parameter 7A for details and the input must be closed when the start signal is applied CAUTION Slow speed running is not intended for continuous operation due to reduced motor cooling Jog operation causes ...

Страница 41: ...Through The starter trips with the error message Lx Tx Shorted NOTE When connected in inside delta the ASA 4 0 Advanced will not detect phase loss on T2 during run NOTE If the starter is not correctly detecting the motor connection use parameter 20F Motor Connection 8 14 Secondary Motor Set The ASA 4 0 Advanced can be programmed with two separate starting and stopping profiles This allows the soft...

Страница 42: ...m altering parameter settings by turning on the adjustment lock parameter 10G Adjustment Lock If a user attempts to change a parameter value when the adjustment lock is active an error message is displayed Access Denied Adj Lock is On 9 4 Parameter List Parameter Group Default Setting 1 Motor Details 1A Command Source Digital Input 1B Motor Full Load Current Model dependent 1C Motor kW 0 kW 1D Loc...

Страница 43: ... 4K Tuesday Start Time 00 00 hh mm 4L Tuesday Stop Time 00 00 hh mm 4M Wednesday Mode Start Stop Disable 4N Wednesday Start Time 00 00 hh mm 4O Wednesday Stop Time 00 00 hh mm 4P Thursday Mode Start Stop Disable 4Q Thursday Start Time 00 00 hh mm 4R Thursday Stop Time 00 00 hh mm 4S Friday Mode Start Stop Disable 4T Friday Start Time 00 00 hh mm 4U Friday Stop Time 00 00 hh mm 4V Saturday Mode Sta...

Страница 44: ...nitial Delay 00 00 mm ss 7E Input B Function Input Trip N O 7F Input B Trip Operating Only 7G Input B Trip Delay 00 00 mm ss 7H Input B Initial Delay 00 00 mm ss 7I Reset Enable Logic Normally Closed N C 7J Input A Name Input A Trip 7K Input B Name Input B Trip 8 Relay Outputs 8A Relay A Function Run 8B Relay A On Delay 00 00 mm ss 8C Relay A Off Delay 00 00 mm ss 8D Relay B Function Run 8E Relay ...

Страница 45: ...2 12P Subnet Mask 255 12Q Subnet Mask 2 255 12R Subnet Mask 3 255 12S Subnet Mask 4 0 12T DHCP Disable 12U Location ID 0 20 Advanced 20A Tracking Gain 50 20B Pedestal Detect 80 20C Bypass Contactor Delay 150 ms 20D Model Rating Model dependent 20E Screen Timeout 1 minute 20F Motor Connection Auto detect 30 Pump Input Configuration 30A Pressure Sensor Type None 30B Pressure Units kPa 30C Pressure a...

Страница 46: ...ll Depth Soft Trip and Log 36J RTD PT100 B Soft Trip and Log 9 5 1 Motor Details 1A Command Source Options Digital Input default The ASA 4 0 Advanced will accept start and stop commands from the digital inputs Network The ASA 4 0 Advanced will accept start and stop commands from the communication expansion card Remote Keypad The ASA 4 0 Advanced will accept start and stop commands from the Remote ...

Страница 47: ... protection The default settings of parameters 1D 1E and 1F provide Motor Overload Protection Class 10 Trip Current 105 of FLA full load amperage or equivalent 9 6 2 Motor Start Stop 2A Start Mode Options Constant Current default Adaptive Control Description Selects the soft start mode NOTE The ASA 4 0 Advanced will apply the current limit on all soft starts including adaptive control If the curre...

Страница 48: ...eels Jog can be used for either forward or reverse operation Range 20 100 Default 50 Description Sets the current limit for jog operation 2I Stop Mode Options Coast To Stop TVR Soft Stop default Adaptive Control DC Brake Soft Brake Description Selects the stop mode 2J Stop Time Range 0 00 4 00 minutes seconds Default 0 second Description Sets the time for soft stopping the motor using timed voltag...

Страница 49: ...the secondary configuration of the motor Use the programmable input to select the active motor set Refer to Secondary Motor Set on page 41 for details 3A Motor Full Load Current 2 Range Model dependent Description Sets the secondary motor s full load current 3B Motor kW 2 Range 0 9999 kW Default 0 Description Sets the running power of the secondary motor in kilowatts 3C Start Mode 2 Options Consta...

Страница 50: ...0 Description Sets the current limit for jog operation 3K Stop Mode 2 Options Coast To Stop TVR Soft Stop default Adaptive Control DC Brake Soft Brake Description Selects the stop mode 3L Stop Time 2 Range 0 00 4 00 minutes seconds Default 0 second Description Sets the time for soft stopping the motor using timed voltage ramp or Adaptive Control If a main contactor is installed the contactor must ...

Страница 51: ...e set to Clock the reset input must be closed the start input 11 12 must be active This allows the ASA 4 0 Advanced to be stopped via the digital inputs in an emergency Clock mode operation is controlled by parameters 4D 4X 4A Auto Start Stop Mode Options Disable default Enable Clock Mode Enable Timer Mode Description Enable or disable auto start stop operation 4B Run Time Range 00 00 23 59 hh mm ...

Страница 52: ...Start Stop Enable Description Enables or disables auto start stop for Tuesday 4K Tuesday Start Time Range 00 00 23 59 Default 00 00 Description Sets the auto start time for Tuesday 24 hour format 4L Tuesday Stop Time Range 00 00 23 59 Default 00 00 Description Sets the auto stop time for Tuesday 24 hour format 4M Wednesday Mode Options Start Stop Disable default Stop Only Enable Start Only Enable ...

Страница 53: ... 00 Description Sets the auto start time for Saturday 24 hour format 4X Saturday Stop Time Range 00 00 23 59 Default 00 00 Description Sets the auto stop time for Saturday 24 hour format 9 9 5 Protection Levels 5A Current Imbalance Range 10 50 Default 30 Description Sets the trip point for current imbalance protection 5B Current Imbalance Delay Range 0 00 4 00 minutes seconds Default 3 seconds Des...

Страница 54: ...iption Sets the trip point for underpower protection Set as required 5L Underpower Delay Range 0 01 1 00 minutes seconds Default 1 second Description Slows the ASA 4 0 Advanced s response to underpower avoiding trips due to momentary fluctuations 5M Overpower Range 80 200 Default 150 Description Sets the trip point for overpower protection Set as required 5N Overpower Delay Range 0 01 1 00 minutes...

Страница 55: ...default The soft starter will stop the motor as selected in parameter 2I or 3K Stop Mode then enter trip state The trip must be reset before the ASA 4 0 Advanced can restart Soft Trip and Reset The soft starter will stop the motor as selected in parameter 2I or 3K Stop Mode then enter trip state The trip will reset after the auto reset delay Trip Starter The soft starter will remove power and the ...

Страница 56: ...ft Trip and Reset Warn and Log Trip Starter Log Only Description Selects the soft starter s response to the protection event 6K Input A Trip Options Soft Trip and Log default Trip and Reset Soft Trip and Reset Warn and Log Trip Starter Log Only Description Selects the soft starter s response to the protection event 6L Input B Trip Options Soft Trip and Log default Trip and Reset Soft Trip and Rese...

Страница 57: ...rter Log Only Description Selects the soft starter s response to the protection event 9 11 7 Inputs 7A Input A Function Options Command Override Network Overrides the setting of 1A and sets the command source to the communications network Command Override Digital Overrides the setting of 1A and sets the command source to the digital inputs Command Override Keypad Overrides the setting of 1A and se...

Страница 58: ... Input B Trip Options Always Active Operating Only default Run Only Description Selects when an input trip can occur 7G Input B Trip Delay Range 0 00 4 00 minutes seconds Default 0 second Description Sets a delay between the input activating and the soft starter tripping 7H Input B Initial Delay Range 00 00 30 00 minutes seconds Default 0 second Description Sets a delay before an input trip can oc...

Страница 59: ...s running refer to parameter 8H High Current Flag Motor Temperature Flag The relay closes when the motor temperature flag activates refer to parameter 8I Motor Temperature Flag Soft Brake Relay The relay closes when the soft starter receives a stop signal and remains closed until the end of soft brake Reversing Contactor The relay will control an external contactor for reverse operation Refer to R...

Страница 60: ...ontactor Time Range 100 2000 milliseconds Default 400 milliseconds Description Sets the delay period between the starter switching the main contactor output terminals 33 34 and beginning the pre start checks before a start or entering the not ready state after a stop Set according to the specifications of the main contactor used 9 13 9 Analog Output 9A Analog Output A Options Current FLC default C...

Страница 61: ...cross all three phases Motor Voltage Average rms voltage across all three phases P1 Voltage Phase 1 voltage P2 Voltage Phase 2 voltage P3 Voltage Phase 3 voltage Mains Frequency The average frequency measured on three phases Motor pf The motor s power factor measured by the soft starter Motor Power The motor s running power in kilowatts Motor Temperature The motor s temperature calculated by the t...

Страница 62: ...g screen Refer to parameter 10H User Parameter 1 for details 10M User Parameter 6 Options Refer to parameter 10H User Parameter 1 for details Default Motor Temperature Description Selects which information will be displayed on the programmable monitoring screen Refer to parameter 10H User Parameter 1 for details 9 15 11 Pump Clean 11A Reverse Torque Range 20 100 Default 20 Description Sets the tor...

Страница 63: ... 100 seconds Description Selects the timeout for Modbus RTU communications 12E Devicenet Address Range 0 63 Default 0 Description Sets the DeviceNet network address for the soft starter 12F Devicenet Baud Rate Options 125 kB default 250 kB 500 kB Description Selects the baud rate for DeviceNet communications 12G Profibus Address Range 1 125 Default 1 Description Sets the Profibus network address f...

Страница 64: ...ons 12O IP Address 4 Range 0 255 Default 2 Description Sets the fourth component of the soft starter s IP address for Ethernet communications NOTE The network address can also be set via the Network Address options in the Setup Tools Refer to Network Address on page 26 for details 12P Subnet Mask Range 0 255 Default 255 Description Sets the first component of the network subnet mask for Ethernet c...

Страница 65: ...ithm for soft stop 20C Bypass Contactor Delay Range 100 2000 milliseconds Default 150 milliseconds Description Sets the starter to match the bypass contactor closing opening time Set according to the specifications of the bypass contactor used If this time is too short the starter will trip 20D Model Rating Range 0020 0580 Default Model dependent Description The soft starter s internal model refer...

Страница 66: ...nput 30D Pressure at 20 mA Range 0 5000 Default 0 Description Calibrates the soft starter to the 20 mA 100 level of the pressure sensor input 30E Flow Sensor Type Options None default Pulses per minute Switch Pulses per unit Analog Description Selects which type of sensor is associated with the flow sensor input on the smart card 30F Flow Units Options litres second default litres minute gallons s...

Страница 67: ...n Calibrates the soft starter to the 20 mA 100 level of the depth sensor input 9 19 31 Flow Protection NOTE The parameters in this group are only active if a smart card is installed Flow protection uses terminals B33 B34 or C23 C24 on the smart card 31A High Flow Trip Level Range 0 5000 Default 10 Description Sets the trip point for high flow protection 31B Low Flow Trip Level Range 1 5000 Default...

Страница 68: ...e pressure is ignored until the start delay has elapsed 32F Low Pressure Response Delay Range 00 00 10 30 00 00 mm ss ms Default 00 00 500 ms Description Sets a delay between the pressure passing the low pressure trip level and the soft starter tripping 9 21 33 Pressure Control NOTE The parameters in this group are only active if a smart card is installed Pressure control uses terminals B23 B24 on...

Страница 69: ...rotection trip can occur The delay is counted from the time a start signal is received The depth input is ignored until the start delay has elapsed 34D Depth Response Delay Range 00 00 10 30 00 00 mm ss ms Default 00 00 500 ms Description Sets a delay between the depth passing the depth protection trip level and the soft starter tripping 9 23 35 Thermal Protection NOTE The parameters in this group...

Страница 70: ...itch sensor closes 36F High Flow Options Soft Trip and Log default Trip and Reset Soft Trip and Reset Warn and Log Trip Starter Log Only Description Selects the soft starter s response if the flow exceeds the high flow trip level parameter 31A 36G Low Flow Options Soft Trip and Log default Trip and Reset Soft Trip and Reset Warn and Log Trip Starter Log Only Description Selects the soft starter s ...

Страница 71: ...4 B 6 7 8 9 5 1 Digital inputs K1 Main contactor A Manual start 10 11 Reset input B Manual stop 11 12 Start stop input C Automatic operation scheduled start stop 13 14 Programmable input A set Command Override Digital 2 Control voltage 33 34 Main contactor output 3 Three phase supply R1 R2 R3 Motor temperature protection 4 Smart card B33 B34 Flow protection 5 Remote keypad optional B23 B24 Pressur...

Страница 72: ... K1 K1 F1 DIGITAL INPUTS 4 20mA INPUTS RTD C24 C33 C34 C43 C13 C14 C23 C44 B14 B13 B23 B24 B33 B34 R2 R1 R3 1 A B C A B C 2 3 4 17885 B 7 8 5 6 1 Digital inputs K1 Main contactor A Manual start 10 11 Reset input B Manual stop 11 12 Start stop input C Automatic operation level controlled 13 14 Programmable input A set Command Override Digital 2 Control voltage 33 34 Main contactor output 3 Three ph...

Страница 73: ...f it detects overcurrent at 600 of the contactor rating Related parameters None Current imbalance Current imbalance can be caused by problems with the motor the environment or the installation such as An imbalance in the incoming mains voltage A problem with the motor windings A light load on the motor A phase loss on input terminals L1 L2 or L3 during Run mode An SCR that has failed open circuit ...

Страница 74: ...ware Keypad disconnected Parameter 1A Command Source is set to Remote Keypad but the ASA 4 0 Advanced cannot detect a remote keypad If a remote keypad is installed check the cable is firmly connected to the soft starter If no remote keypad is installed change the setting of parameter 1A Related parameters 1A L1 phase loss L2 phase loss L3 phase loss This trip is not adjustable During pre start che...

Страница 75: ...put is active the starter will not operate The soft starter may be waiting for the restart delay to elapse The length of the restart delay is controlled by parameter 5P Restart Delay Related parameters 5P Overcurrent The current has exceeded the level set in parameter 5E Overcurrent for longer than the time set in parameter 5F Overcurrent Delay Causes can include a momentary overload condition Rel...

Страница 76: ...include broken components shafts belts or couplings or a pump running dry Related parameters 5K 5L 6H Undervoltage Mains voltage has fallen below the level selected Causes can include an undersized supply or adding a large load to the system Related parameters 5G 5H 6F Unsupported option The selected function is not available eg jog is not supported in inside delta configuration Related parameters...

Страница 77: ...lect check that the corresponding input is in the expected state The load may be jammed Check the load for severe overloading or a locked rotor situation Soft stop ends too quickly The soft stop settings may not be appropriate for the motor and load Review the soft stop settings If the motor is very lightly loaded soft stop will have limited effect After selecting Adaptive Control the motor used a...

Страница 78: ...78 78 ASA 4 0 Advanced ...

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