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Reference Manual

00809-0100-4803, Rev GA

Contents

September 2017

Contents

2.8

Menu trees and Field Communicator Fast Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

2.8.1

Field Communicator Fast Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Section 3: Installation

3.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3.2

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3.3

Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.3.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.3.2

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.3.3

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.4

Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.4.1

Configure security (write protect) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.4.2

Configure alarm direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3.4.2

Mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3.4.3

Mount the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

3.4.4

Process connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

3.4.5

Connect wiring and power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

3.4.6

Conduit electrical connector wiring (option GE or GM). . . . . . . . . . . . . . . 79

3.4.7

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

3.5

Rosemount 305 and 304 Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

3.5.1

Rosemount 305 Integral Manifold installation procedure . . . . . . . . . . . . 81

3.5.2

Rosemount 304 Conventional Manifold installation procedure . . . . . . . 81

3.5.3

Manifold operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Section 4: Operation and Maintenance

4.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4.2

Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

4.3

Transmitter calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

4.3.1

Calibration overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

4.3.2

Sensor trim overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4.3.3

Differential pressure sensor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4.3.4

Static pressure sensor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

4.3.5

Process temperature sensor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

4.3.6

Analog calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

4.4

Transmitter functional tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

4.4.1

Flow/energy calculation verification (test calculation) . . . . . . . . . . . . . . . 97

4.4.2

Configuring fixed process variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

4.4.3

Analog output loop test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Содержание 3051S Series

Страница 1: ...Reference Manual 00809 0100 4803 Rev GA September 2017 Rosemount 3051S MultiVariable Transmitter ...

Страница 2: ......

Страница 3: ...sistant 9 2 4 4 Preferences 9 2 4 5 Fluid selection for database liquid gas 10 2 4 6 Fluid properties 13 2 4 7 Primary element selection 13 2 4 8 Save send 15 2 4 9 Other fluid configurations 18 2 5 Basic device configuration 24 2 6 Detailed device configuration 27 2 6 1 Model identification 27 2 6 2 Alarm and saturation 27 2 6 3 Variable mapping 31 2 6 4 LCD display 32 2 6 5 Communication setup 3...

Страница 4: ...lectrical connector wiring option GE or GM 79 3 4 7 Grounding 79 3 5 Rosemount 305 and 304 Manifolds 80 3 5 1 Rosemount 305 Integral Manifold installation procedure 81 3 5 2 Rosemount 304 Conventional Manifold installation procedure 81 3 5 3 Manifold operation 81 4Section 4 Operation and Maintenance 4 1 Overview 87 4 2 Safety messages 88 4 3 Transmitter calibration 89 4 3 1 Calibration overview 89...

Страница 5: ...nt quality and limit status 112 5 4 Engineering Assistant communication troubleshooting 113 5 5 Measurement troubleshooting 114 5 6 Service support 117 6Section 6 Safety Instrumented Systems Requirements 6 1 Safety Instrumented Systems SIS Certification 119 6 2 Rosemount 3051SMV safety certified identification 119 6 3 Installation in SIS applications 119 6 4 Configuring in SIS applications 120 6 4...

Страница 6: ...tiVariable Transmitter 138 A 3 2 Rosemount 300SMV housing kit 144 A 4 Accessories 147 A 4 1 Rosemount Engineering Assistant EA software packages 147 A 5 Spare parts 150 BAppendix B Product Certifications B 1 European Directive Information 155 B 2 Ordinary Location Certification 155 B 3 Installing Equipment in North America 155 B 4 USA 155 B 5 Canada 156 B 6 Europe 156 B 7 International 157 B 8 Bra...

Страница 7: ...ts are fully understood installing using or maintaining this product For technical assistance contacts are listed below Customer Central Technical support quoting and order related questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canad...

Страница 8: ...e bolts before applying pressure Do not attempt to loosen or remove flange bolts while the transmitter is in service Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retaining capabilities of the transmitter and may render the instrument dangerous Use only bolts supplied or sold by Emerson as spare parts Improper assembly of manifolds to...

Страница 9: ...d operations information for the Rosemount 3051S MultiVariable Safety Instrumented System SIS Safety Transmitter Appendix A Specifications and Reference Data supplies reference and specification data as well as ordering information Appendix B Product Certifications contains intrinsic safety approval information European ATEX directive information and approval drawings Models covered The following ...

Страница 10: ...803 Rev GA Introduction September 2017 Introduction 1 2 Product recycling disposal Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation regulations ...

Страница 11: ...t also include Fast Key sequences for Field Communicator version 2 0 or later Engineering Assistant and AMS Device Manager screens are similar and follow the same instructions for use and navigation For convenience Field Communicator Fast Key sequences are labeled Fast Keys for each software function below the appropriate headings The functionality of each host as show in Table 2 1 Note Coplanar t...

Страница 12: ...on proof requirements Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Electrical shock could cause death or serious injury If the sensor is installed in a high voltage environment and a fault or installation error occurs high voltage may be present on the transmitter leads and terminals Use extreme caution when making contact...

Страница 13: ...g the computer to the Rosemount 3051SMV See Ordering information on page 138 1 Uninstall any existing versions of Engineering Assistant 6 currently installed on the PC 2 Insert the new Engineering Assistant disk into the CD ROM 3 Windows should detect the presence of a CD and start the installation program Follow the on screen prompts to finish the installation If Windows does not detect the CD us...

Страница 14: ...e to the PC 4 On the side marked Field Terminals connect the modem mini grabbers to the two terminals marked PWR COMM 5 Launch the Rosemount 3051SMV Engineering Assistant For more information on launching Engineering Assistant see Launching Engineering Assistant on page 9 6 Once the configuration is complete replace cover and tighten until metal contacts metal to meet flameproof explosion proof re...

Страница 15: ... that can be sent to the transmitter or saved for future use Figure 2 2 shows the path in which the Rosemount 3051SMV Engineering Assistant will guide the user through a flow configuration If a natural gas custom liquid or custom gas option is chosen an extra screen will be provided to specify the gas composition or fluid properties Figure 2 2 Flow Configuration Flowchart NOTICE To ensure correct ...

Страница 16: ...l unless a change on a preceding tab is made B The Reset button will return each field within all of the flow configuration tabs Fluid Selection Fluid Properties and Primary Element Selection to the values initially displayed at the start of the configuration a If editing a previously saved flow configuration the values will return to those that were last saved b If starting a new flow configurati...

Страница 17: ...municate with and select Receive Configuration button The HART Master Level can be set to either primary or secondary Secondary is the default and should be used when the transmitter is on the same segment as another HART communication device The COM Port and device address may also be edited as needed Figure 2 4 Engineering Assistant Device Connection Screen 2 4 4 Preferences The Preferences tab ...

Страница 18: ... Rev GA Configuration September 2017 Configuration Figure 2 5 Preferences Tab 2 4 5 Fluid selection for database liquid gas The Fluid Selection tab see Figure 2 6 allows the user to select the process fluid Figure 2 6 Fluid Selection Tab ...

Страница 19: ...d the Gas category select the icon 3 Expand the Database Gas category 4 Select the appropriate fluid Air for this example from the list of database fluids Figure 2 7 Fluid Selection Tab Database Gas Air 5 Enter the Nominal Operating Pressure select the Enter or Tab key Note The nominal operating pressure must be entered in absolute pressure units 6 Enter the Nominal Operating Temperature select th...

Страница 20: ...Monoxide Isohexane n Octane 1 Dodecanol Carbon Tetrachloride Isoprene n Pentane 1 Dodecene Chlorine Isopropanol Oxygen 1 Heptanol Chlorotrifluoroethylene Melamine Pentafluoroethane 1 Heptene Chloroprene Methane Phenol 1 Hexadecanol Cycloheptane Methanol Propane 1 Hexene Cyclohexane Methyl Acrylate Propadiene 1 Octanol Cyclopentane Methyl Ethyl Ketone Pyrene 1 Octene Cyclopentene Methyl Vinyl Ether...

Страница 21: ...other pressure and temperature values enter a Pressure and Temperature and select Calculate Note Changing the pressure and temperature values on the Fluid Properties tab does not affect the flow configuration Figure 2 8 Fluid Properties Tab 2 4 7 Primary element selection The Primary Element Selection tab shown in Figure 2 9 on page 14 allows the user to select the primary element that will be use...

Страница 22: ...803 Rev GA Configuration September 2017 Configuration Figure 2 9 Primary Element Selection Tab Continuing with the example configuration 1 Expand the Conditioning Orifice category Figure 2 10 Primary Element Selection Tab 405C 3051SFC ...

Страница 23: ...ule Thomson Coefficient is available with ASME MFC 3M 2 2004 or ISO 5167 2 2003 E orifice plates used with Database Gases Superheated Steam or AGA DCM ISO Molar Composition Natural Gas For more information on the Joule Thomson Coefficient reference the appropriate orifice plate standard 8 Select Next to advance to the Save Send Configuration tab Note To be in compliance with appropriate national o...

Страница 24: ...n in online mode on page 17 Note The user will be notified if the configuration has been modified since it was last sent to the transmitter A warning message will be shown to the right of the Send Flow Data and or Send Device Data check boxes Sending a configuration in offline mode 1 To send the configuration select the Send To button Note The Send Flow Data and or Send Device Data check boxes can...

Страница 25: ...o the device saving the configuration file is recommended For more information on saving a configuration file see Saving a configuration on page 17 Sending a configuration in online mode 1 To send the configuration select the Send button Once the configuration is finished being sent to the device a notification appears 2 If finished with the configuration process close Engineering Assistant Note A...

Страница 26: ... and select Send Configuration button 6 Once the configuration is finished being sent to the device a notification appears 7 If finished with the configuration process close Engineering Assistant 2 4 9 Other fluid configurations Natural gas AGA No 8 detail characterization or ISO 12213 molar composition flow configuration 1 Expand the Gas category 2 Expand the Natural Gas category 3 Select AGA Rep...

Страница 27: ...roperties tab 9 Proceed with the steps in Fluid properties on page 13 Natural gas AGA No 8 gross characterization flow configuration method 1 method 2 and natural gas ISO 12213 physical properties SGERG 88 flow configuration 1 Expand the Gas category 2 Select AGA No 8 Gross Characterization Method 1 AGA No 8 Gross Characterization Method 2 or ISO 12213 Physical Properties SGERG 88 3 Select Next to...

Страница 28: ...ion of the ideal gas law with a constant value of compressibility The default value for compressibility is 1 00 but it may be edited by the user To use an ideal gas enter in the operating pressure and temperature followed by either the density specific gravity or molecular weight 1 Expand the GAS category 2 Select the Ideal Gas option 3 Enter the Nominal Operating Pressure and Temperature Ranges E...

Страница 29: ...ustom gas option should be used for fluids not in the database such as proprietary fluids or gas mixtures To properly calculate the fluid properties the compressibility factor or density needs to be entered at specific pressure and temperature values based on the operating ranges entered by the user The pressure and temperature values may be edited as needed The editable values are shown in fields...

Страница 30: ... the tab are enabled as shown in Figure 2 16 on page 22 6 Select either Density or Compressibility and enter data Note All pressure and temperature values may be edited except the minimum and maximum values The minimum and maximum values were set on the Fluid Selection tab 7 Enter the Density or Compressibility at reference conditions 8 Enter the Custom Gas Viscosity at the given temperatures Note...

Страница 31: ...the fluid properties are required 5 Select Next to continue the flow configuration on the Fluid Properties tab 6 Enter the Custom Liquid Density at the given temperatures Note All temperature values may be edited except the minimum and maximum temperatures 7 Enter the Reference Density at the reference temperature 8 Enter the Custom Liquid Viscosity at the given temperatures Note that all temperat...

Страница 32: ...e type M and P direct process variable output with measurement type 1 Field Communicator Fast Keys and screens for other multivariable types and measurement types may vary Note All screen shots in this section will be shown using AMS Device Manager Engineering Assistant screens are similar and the instructions shown here apply to both AMS Device Manager and Engineering Assistant When using Enginee...

Страница 33: ...ading fully compensated mass and energy flow feature board only the type of flow calculation mass or volumetric is displayed by the indicators on the right side of the box The Flow Calculation Type may be edited by selecting the Configure Flow Calculation Type button The Damping and Units of the Flow Rate may also be edited under this heading Note The flow calculation within the device uses undamp...

Страница 34: ...formation on configuring the atmospheric pressure see Static pressure on page 53 Since only one of the static pressures is actually being measured there is a single damping setting for both variables which may be edited under the Static Pressure heading Under the Process Temperature heading the Units and Damping for the Process Temperature may be edited Under the Module Temperature heading the Uni...

Страница 35: ...will also drive the output to configured saturation values if the primary variable goes outside the 4 20 mA range values The alarm and saturation settings can be configured using Engineering Assistant AMS Device Manager or a Field Communicator See Alarm and saturation level configuration on page 28 for more information The alarm direction can be configured using the hardware switch on the feature ...

Страница 36: ...he Alarm and Saturation Levels to be configured To change alarm satu ration level settings select the Config Alarm Sat Levels button Table 2 4 Rosemount Standard Alarm and Saturation Values Level Saturation Alarm Low 3 9 mA 3 75 mA High 20 8 mA 21 75 mA Table 2 5 NAMUR Compliant Alarm and Saturation Values Level Saturation Alarm Low 3 8 mA 3 6 mA High 20 5 mA 22 5 mA Table 2 6 Custom Alarm and Sat...

Страница 37: ...29 Reference Manual 00809 0100 4803 Rev GA Configuration September 2017 Configuration Figure 2 20 Device Alarm Sat Levels Tab ...

Страница 38: ...ariable Saturation Behavior Primary variable Action Analog output behavior Flow or Energy Flow Differential Pressure goes outside the sensor limits Analog output goes to high or low saturation Flow or Energy Flow Absolute Pressure or Gage Pressure goes outside the sensor limits Analog output does not saturate Flow or Energy Flow Process Temperature goes outside the user defined sensor limits Tempe...

Страница 39: ...mapped to each HART variable The primary variable represents the 4 20 mA analog output signal while the 2nd 3rd and 4th variables are digital To edit the variable assignments select the appropriate process variables from the drop down menus and select Apply Figure 2 21 Device Variable Mapping Tab Mass and energy flow Fast Keys 1 4 3 4 Direct process variable output Fast Keys 1 4 3 4 ...

Страница 40: ...units The fourth line displays Error when there is a problem detected with the transmitter The LCD display can also show diagnostic messages These diagnostic messages are listed in Table 5 1 on page 108 The LCD tab allows the user to configure which variables will be shown on the LCD display Select the check box next to each variable to select a variable for display The transmitter will scroll thr...

Страница 41: ...oop while the control system is receiving the digital information Burst mode applies only to the transmission of dynamic data process variables in engineering units primary variable in percent of range and or analog output and does not affect the way other transmitter data is accessed Access to information that is not burst can be obtained through the normal poll response method of HART communicat...

Страница 42: ...cation Multidropping transmitters refers to the connection of several transmitters to a single communications transmission line Note Figure 2 24 on page 35 shows a typical multidrop network This figure is not intended as an installation diagram Communication between the host and the transmitters takes place digitally with the analog output of the transmitters deactivated Note A transmitter in mult...

Страница 43: ...d transmitters are communicated through HART messages Loop current mode When using multidrop communication the loop current mode drop down menu defines how the 4 20 mA analog output behaves When loop current mode is disabled the analog output will be fixed at 4 mA When the loop current mode is enabled the analog output will follow the primary variable 2 6 6 Materials of construction The Materials ...

Страница 44: ...ow configuration parameters Fully compensated mass and energy flow feature board only The Flow Config Parameters tab allows the Process Fluid Primary Element type and Pipe Diameter used in the flow configuration to be viewed These values may only be edited using Engineering Assistant version 6 3 or later Mass and energy flow Fast Keys 1 4 4 3 ...

Страница 45: ...37 Reference Manual 00809 0100 4803 Rev GA Configuration September 2017 Configuration Figure 2 26 Device Flow Config Parameters Tab ...

Страница 46: ...culation To edit the flow calculation type select the Configure Flow Calculation Type button Edit the Flow Rate Units and Damping value as needed The flow calculation within the device uses undamped process variables Flow rate damping is set independently of the measured process variables Note If the flow calculation type is changed the totalizer will be stopped and reset automatically Under the L...

Страница 47: ... be returned indicating these changes Custom Unit contains characters that will display in upper case or asterisks on LCD display The DCS will display as entered b Base Unit From the drop down menu select a base unit to be used for the custom unit relationship c Base per Custom Enter a numeric value that represents the number of base units per one custom unit The Rosemount 3051SMV uses the followi...

Страница 48: ...0000 Millions of Liters per Day MML D L h 41666 7 Millions of Standard Cubic Feet per Day MMCFD StdCuft min 694 444 Normal Cubic Meters per Day NCM D NmlCum h 0 041667 Normal Cubic Meters per Minute NCM M NmlCum h 60 Short Tons per Day STOND lb d 2000 Short Tons per Hour STONH lb h 2000 Standard Cubic Feet per Day SCF D StdCuft min 0 000694 Standard Cubic Feet per Hour SCF H StdCuft min 0 016667 S...

Страница 49: ...ustom unit of kilograms per hour kg h and a base unit of grams per hour g h input the following Custom Unit kg h Base Unit g h Because 1 kg Kilogram 1000 g Grams Then 1 kg h 1000 g h 1 kg h 1000 g h Therefore Base per Custom 1000 Figure 2 28 Flow Rate Custom Units Mass Volume Conversion Example 1 kg 1 h 1000 g 1 kg Number of Base Units 1xCustomxUnit 1000 g h 1 kg h ...

Страница 50: ... scf h and a base unit of standard cubic feet per minute StdCuft min input the following Custom Unit scf h Base Unit StdCuft min Because 1 h Hour 60 min Minutes Then 1 scf h 0 016667 StdCuft min 1 scf h 0 016667 StdCuft min Therefore Base per Custom 0 016667 Figure 2 29 Flow Rate Custom Units Time Conversion Example 1 scf 1 h 1 h 60 min Number of Base Units 1xCustomxUnit 0 016667 StdCuft min 1 scf...

Страница 51: ...s of Standard Cubic Feet 1000000 StdCuft Standard Cubic Feet and 1 d Day 1440 min Minutes Then 1 mmcfd 694 444 StdCuft min 1 mmcfd 694 444 StdCuft min Therefore Base per Custom 694 444 Figure 2 30 Flow Rate Custom Units Mass Volume and Time Conversion Example Under the Custom Units Setup heading the user may configure a custom unit for the flow rate measurement Custom units allow the flow rate to ...

Страница 52: ... a Custom Unit Enter the desired custom unit label to be displayed for the energy rate Up to five characters including letters numbers and symbols can be entered in the custom unit field Note It is recommended that the Custom Unit be entered in upper case letters If lower case letters are entered the LCD display will show upper case letters Additionally the following special characters are recogni...

Страница 53: ...determine the Base per Custom value it is important to enter the Custom Unit in the From field and the Base Unit in the To Field An example of this is shown below To calculate the Base per Custom value for a custom unit not shown in Table 2 10 on page 45 see one of the following examples Energy conversion example page 46 Time conversion example page 47 Energy and time conversion example page 47 Ta...

Страница 54: ...ousands of BTU per hour kBtuh and a base unit of BTU per hour Btu h input the following Custom Unit kBtuh Base Unit Btu h Because 1 kBtu Thousands of BTU 1000 Btu Then 1 kBtuh 1000 Btu h 1 kBtuh 1000 Btu h Therefore Base per Custom 1000 Figure 2 31 Energy Rate Custom Units Energy Conversion Example 1 kBtu 1 h 1000 Btu 1 h Number of Base Units 1xCustomxUnit 1000 Btu h 1 kBtuh ...

Страница 55: ...nit of BTU per day Btu d and a base unit of BTU per hour Btu h input the following Custom Unit Btu d Base Unit Btu h Because 1 d Day 24 h Hours Then 1 Btu d 0 041667 Btu h 1 Btu d 0 041667 Btu h Therefore Base per Custom 0 041667 Figure 2 32 Energy Rate Custom Units Time Conversion Example 1 Btu 1 d 1 d 24 h Number of Base Units 1xCustomxUnit 0 041667 Btu h 1 Btu d ...

Страница 56: ...tud 41 6667 Btu h 1 kBtud 41 6667 Btu h Therefore Base per Custom 41 6667 Figure 2 33 Energy Rate Custom Units Energy and Time Conversion Example Under the Low Flow Cutoff heading edit the current Minimum DP Value as needed The unit for this value is the user selected DP unit If the measured DP value is less than the minimum DP value the transmitter will calculate the energy value to be zero The S...

Страница 57: ...alue it automatically resets to zero and continues totalizing The default maximum is a value equivalent to 4 29 billion pounds actual cubic feet or BTU To edit the Totalizer Maximum value select the Set Totalizer Maximum button under the Totalizer Control heading 3 To reset the Totalized Reading to zero select the Reset Totalizer button under the Totalizer Control heading 4 Under the Custom Units ...

Страница 58: ...Enter a numeric value that represents the number of base units per one custom unit The Rosemount 3051SMV uses the following convention Base per Custom Example Custom Unit kg Base Unit g Because 1 kg Kilogram 1000 g Grams Base per Custom 1000 The values of Base per Custom for common totalizer units are shown in Table 2 11 d Select Apply e Totalizer Unit From the drop down menu select the custom uni...

Страница 59: ... a custom unit not shown in Table 2 9 on page 39 see the example Totalizer conversion example To find the Base per Custom relationship for a custom unit of millions of standard cubic feet mmscf and a base unit of standard cubic feet StdCuft input the following Custom Unit mmscf Base Unit StdCuft Because 1 mmscf Millions of Standard Cubic Feet 1000000 StdCuft Standard Cubic Feet Therefore Base per ...

Страница 60: ...calibration see page 90 Figure 2 36 Variables Differential Pressure Tab Under the Differential Pressure Setup heading edit the DP Units and Damping value as needed The Sensor Limits and Minimum Span can be viewed under the Differential Pressure Sensor Limits heading Mass and energy flow Fast Keys 1 4 1 4 Direct process variable output Fast Keys 1 4 1 1 ...

Страница 61: ...either an absolute or gage static pressure sensor type depending on specified model code The type of static pressure sensor equipped in the transmitter can be determined by referring to the Static Pressure Sensor Type heading The static pressure type not being measured is a calculated value using the atmospheric pressure value as specified under the User Defined Atmospheric Pressure heading The Se...

Страница 62: ...2 12 Note Process Temperature Mode Setup only applies to transmitters with fully compensated mass and energy flow feature board Mass and energy flow Fast Keys 1 4 1 6 Direct process variable output Fast Keys 1 4 1 3 Table 2 12 Temperature Modes Temperature mode Description Normal The transmitter will only use the actual measured Process Temperature value If the temperature sensor fails the transmi...

Страница 63: ...R0 A B and C may be edited by selecting the Callendar Van Dusen Setup button and following the on screen prompts The user may also view the α β and δ coefficients by selecting the View Alpha Beta Delta button The constants R0 α β and δ may be edited by selecting the Callendar Van Dusen Setup button and following the on screen prompts To reset the transmitter to the IEC 751 Defaults select the Rese...

Страница 64: ...utput settings Linear and Square Root Activate the square root output option to make analog output proportional to flow As input approaches zero the Rosemount 3051SMV automatically switches to linear output in order to ensure a smooth stable output near zero see Figure 2 41 on page 57 From 0 to 0 6 percent of the ranged pressure input the slope of the curve is unity y x This allows accurate calibr...

Страница 65: ...ble measurements and or calculation types are determined by the multivariable type and measurement type codes ordered See Ordering information on page 138 for more information The menu trees and Field Communicator Fast Keys in this section are shown for the following model codes Multivariable type M fully compensated mass and energy flow with measurement type 1 differential pressure static pressur...

Страница 66: ...nalog Trim 2 Scaled Digital to Analog Trim 3 Recall Factory Trim 1 Zero Trim 2 Lower Sensor Trim 3 Upper Sensor Trim 4 Sensor Trim Calibration Type 5 Sensor Trim Points 6 Recall Factory Trim 1 Lower Sensor Trim 2 Upper Sensor Trim 3 Sensor Trim Points 4 Callendar Van Dusen 5 Recall Factory Trim 1 Configure Coefficients 2 Reset Coefficients 3 Process Temp 1 Tag 2 Long Tag 3 Units 4 Range Value 5 De...

Страница 67: ...te 3 Totalizer 4 Differential Pressure 5 Absolute Pressure 6 Gage Pressure 7 Process Temp 8 Module Temp 1 Upper Range Value 2 Lower Range Value 1 Flow Rate 2 Energy Rate 3 Totalizer 4 Differential Pressure 5 Absolute Pressure 6 Gage Pressure 7 Process Temp 8 Module Temp 9 Analog Output 10 Percent of Range 11 Primary Variable is 1 Reading 2 Status 1 Process Variables 2 Analog Output 3 HART Output 4...

Страница 68: ... Value 1 Digital to Analog Trim 2 Scaled Digital to Analog Trim 1 Zero Trim 2 Lower Sensor Trim 3 Upper Sensor Trim 4 Sensor Trim Calibration Type 5 Sensor Trim Points 6 Recall Factory Trim 1 Lower Sensor Trim 2 Upper Sensor Trim 3 Sensor Trim Points 4 Callendar Van Dusen 1 Configure Coefficients 2 Reset Coefficients 1 Tag 2 Long Tag 3 Units 4 Range Value 5 Device Info 6 Transfer Function 7 Dampin...

Страница 69: ...e 2 Absolute Pressure 3 Gage Pressure 4 Process Temp 5 Module Temp 6 Analog Output 7 Percent of Range 8 Primary Variable 1 Reading 2 Status 1 Process Variables 2 Analog Output 3 HART Output 4 Variable Remapping 1 Primary Variable 2 2nd Variable 3 3rd Variable 4 4th Variable 1 Poll Address 2 Loop Current Mode 3 Burst Mode 4 Burst Option 5 Burst Slot Definition 1 Slot 0 2 Slot 1 3 Slot 2 4 Slot 3 1 ...

Страница 70: ...e Sensor Limits 1 4 1 5 8 Absolute Pressure Units 1 3 3 5 Alarm and Saturation Level Configuration 1 4 2 6 6 Alarm and Saturation Levels 1 4 2 6 Analog Output Trim Options 1 2 5 2 Burst Mode Setup 1 4 3 3 3 Burst Mode Options 1 4 3 3 4 Callendar van Dusen Sensor Matching 1 2 5 5 4 Configure Fixed Variables 1 2 4 Damping 1 3 7 Diaphragm Seals Information 1 4 4 5 Differential Pressure Low Flow Cutof...

Страница 71: ... GP Sensor 1 2 5 4 1 Status 1 2 1 Tag 1 3 1 Test Flow Calculation 1 2 3 Totalizer Configuration 1 4 1 3 Totalizer Reading and Status 1 4 2 1 3 Totalizer Units 1 3 3 3 Variable Mapping 1 4 3 4 Write Protect 1 3 5 4 Table 2 14 Fast Keys for Direct Process Variable Measurement Function Fast Key sequence Absolute Pressure Reading and Status 1 4 2 1 2 Absolute Pressure Sensor Limits 1 4 1 2 8 Absolute ...

Страница 72: ...t 1 2 2 Module Temperature Reading and Status 1 4 2 1 5 Module Temperature Units 1 3 3 5 Poll Address 1 4 3 3 1 Process Temperature Reading and Status 1 4 2 1 4 Process Temperature Sensor Trim Options 1 2 4 5 Process Temperature Unit 1 3 3 4 Ranging the Analog Output 1 2 4 1 Recall Factory Trim Settings 1 2 4 2 3 Sensor Information 1 4 4 2 Static Pressure Sensor Lower Trim AP Sensor 1 2 4 4 2 Stat...

Страница 73: ...ount 3051SMV Quick Start Guide is shipped with every transmitter to describe basic installation wiring configuration and startup procedures Dimensional drawings for each Rosemount 3051SMV type and mounting configuration are included in Specifications and Reference Data on page 125 3 2 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety o...

Страница 74: ...terminals Use extreme caution when making contact with the leads and terminals Process leaks could result in death or serious injury Install and tighten all four flange bolts before applying pressure Do not attempt to loosen or remove flange bolts while the transmitter is in service Replacement equipment or spare parts not approved by Emerson for use as spare parts could reduce the pressure retain...

Страница 75: ... shown in Figure 3 5 on page 72 keeping drain vent connections on the bottom for gas service and on the top for liquid service 3 3 3 Environmental Access requirements and Cover installation on page 69 can help optimize transmitter performance Mount the transmitter to minimize ambient temperature changes vibration mechanical shock and to avoid external contact with corrosive materials Specification...

Страница 76: ... Mounting considerations For dimensional drawing information refer to Specifications and Reference Data on page 125 Housing rotation The housing can be rotated to improve field access to wiring or to better view the optional LCD display To rotate the housing perform the following procedure 1 Loosen the housing rotation set screw 2 Turn the housing up to 180 to the left or right of its original as ...

Страница 77: ...etal in order to prevent performance degradation due to environmental effects For replacement cover O rings use Rosemount O rings part number 03151 9040 0001 Conduit entry threads For NEMA 4X IP66 and IP68 requirements use thread seal PTFE tape or paste on male threads to provide a watertight seal Cover jam screw For transmitter housings shipped with a cover jam screw as shown in Figure 3 3 on pag...

Страница 78: ... place the drain vent valves so the process fluid is directed away from possible human contact when the vents are used In addition consider the need for a testing or calibration input 3 4 3 Mount the transmitter Figure 3 4 illustrates a typical Rosemount 3051SMV installation site measuring dry gas with an orifice plate Figure 3 4 Typical Rosemount 3051SMV Installation Site A Rosemount 3051SMV B RT...

Страница 79: ...rson are identified by their head markings Bolt installation Only use bolts supplied with the Rosemount 3051SMV or sold by Emerson as spare parts Use the following bolt installation procedure to 1 Finger tighten the bolts 2 Torque the bolts to the initial torque value using a crossing pattern For initial torque values see Table 3 2 on page 72 3 Torque the bolts to the final torque value using the ...

Страница 80: ...ent sediment deposits on the process isolators Mount the transmitter beside or below the taps so gases vent into the process line Mount drain vent valve upward to allow gases to vent Gas flow measurement Place taps in the top or side of the line Mount the transmitter beside or above the taps so to drain liquid into the process line Table 3 2 Bolt Installation Torque Values Bolt material Option cod...

Страница 81: ...n size is 1 4 18 NPT Flange adapters with a 1 4 18 NPT to 1 2 14 NPT connection are available with the D2 option Use a plant approved lubricant or sealant when making the process connections The process connections on the transmitter flange are on 21 8 in 54 mm centers to allow direct mounting to a 3 or 5 valve manifold Rotate one or both of the flange adapters to attain connection centers of 2 in...

Страница 82: ...ks friction loss particularly if purging is used trapped gas in a liquid line liquid in a gas line density variations between the legs and plugged impulse piping The best location for the transmitter in relation to the process pipe depends on the process itself Use the following guidelines to determine transmitter location and placement of impulse piping Keep impulse piping as short as possible Fo...

Страница 83: ...liquid head balanced on both legs of the impulse piping Note Take necessary steps to prevent process fluid from freezing within the process flange to avoid damage to the transmitter Note Verify transmitter zero point after installation To reset zero point refer to Sensor trim overview on page 90 3 4 5 Connect wiring and power up It is recommended to use twisted pair wiring To ensure proper communi...

Страница 84: ...er housing 5 Reinstall the housing cover and tighten so that metal contacts metal to meet flameproof explosion proof requirements Figure 3 9 shows the wiring connections necessary to power a Rosemount 3051SMV and enable communications with a Hand held Field Communicator Figure 3 9 Transmitter Wiring A Power supply Note Installation of the transient protection terminal block does not provide transi...

Страница 85: ...d Within the RTD connection head connect two of the same colored wires from the Rosemount 3051SMV to the single colored wire of the RTD sensor Surges transients The transmitter will withstand electrical transients of the energy level usually encountered in static discharges or induced switching transients However high energy transients such as those induced in wiring from nearby lightning strikes ...

Страница 86: ...gative terminal of the power supply is a recommended grounding point Figure 3 11 Signal Wire Grounding Power supply 4 20 mA transmitters The DC power supply should provide power with less than two percent ripple Total resistance load is the sum of resistance from signal leads and the load resistance of the controller indicator and related pieces Note that the resistance of intrinsic safety barrier...

Страница 87: ...odes The most effective transmitter case grounding method is a direct connection to earth ground with minimal impedance 1Ω Methods for grounding the transmitter case include Internal ground connection The internal ground connection screw is inside the terminal side of the electronics housing The screw is identified by a ground symbol and is standard on all Rosemount 3051SMV Figure 3 12 Internal Gr...

Страница 88: ...re 3 15 Rosemount 304 Manifold Styles Table 3 3 External Ground Screw Approval Option Codes Option code Description E1 ATEX Flameproof I1 ATEX Intrinsic Safety N1 ATEX Type n ND ATEX Dust E4 TIIS Flameproof K1 ATEX Flameproof Intrinsic Safety Type n Dust combination of E1 I1 N1 and ND E7 IECEx Flameproof Dust Ignition proof N7 IECEx Type n K7 IECEx Flameproof Dust Ignition proof Intrinsic Safety a...

Страница 89: ...ed after installation to compensate for seating of the O rings 4 If applicable install flange adapters on the process end of the manifold using the 1 75 in flange bolts supplied with the transmitter 3 5 2 Rosemount 304 Conventional Manifold installation procedure To install a Rosemount 304 Conventional Manifold to a Rosemount 3051SMV 1 Align the conventional manifold with the transmitter flange Us...

Страница 90: ...transmitter The manifold is now in the proper configuration for performing a zero trim on the transmitter 3 After performing a zero trim on the transmitter close the equalize valve 4 Finally to return the transmitter to service open the low side isolate valve H L Drain Vent valve Drain Vent valve Isolate open Isolate open Process Equalize closed H L Drain Vent valve Isolate open Drain Vent valve I...

Страница 91: ...valve 2 Open the equalize valve on the high pressure upstream side of the transmitter 3 Open the equalize valve on the low pressure downstream side of the transmitter The manifold is now in the proper configuration for performing a zero trim on the transmitter H L Plugged Isolate open Isolate open Plugged Equalize closed Equalize closed Process Process Drain vent closed H L Plugged Isolate open Is...

Страница 92: ...lly to return the transmitter to service open the low side isolate valve and vent valve The vent valve can remain open or closed during operation Plugged Isolate open Equalize open Equalize closed Process Process Drain vent closed Isolate closed Plugged H L H L Plugged Isolate open Isolate closed Plugged Process Process Drain vent closed Equalize closed Equalize closed H L Plugged Isolate open Iso...

Страница 93: ... To isolate the transmitter close the isolate valve 2 To bring the transmitter to atmospheric pressure open the vent valve or bleed screw Note A 1 4 in male NPT pipe plug may be installed in the test vent port and will need to be removed with a wrench in order to vent the manifold properly Always use caution when venting directly to atmosphere 3 After venting to atmosphere perform any required cal...

Страница 94: ... a procedure to adjust valve packing 1 Remove all pressure from device 2 Loosen manifold valve jam nut 3 Tighten manifold valve packing adjuster nut 1 4 turn 4 Tighten manifold valve jam nut 5 Re apply pressure and check for leaks 6 Above steps can be repeated if necessary If the above procedure does not result in proper pressure retention the complete manifold should be replaced Figure 3 16 Adjus...

Страница 95: ...imilar and follow the same instructions for use and navigation For convenience Field Communicator Fast Key sequences are labeled Fast Keys for each software function below the appropriate headings Based on the configuration ordered some measurements i e static pressure process temperature and or calculation types i e mass volumetric and energy flow may not be available for all fluid types Availabl...

Страница 96: ...e death or serious injury If the sensor is installed in a high voltage environment and a fault or installation error occurs high voltage may be present on the transmitter leads and terminals Use extreme caution when making contact with the leads and terminals Process leaks could result in death or serious injury Install and tighten all four flange bolts before applying pressure Do not attempt to l...

Страница 97: ...alues to the right of the changed parameter Figure 4 1 Transmitter Data Flow Data flow can be summarized in four major steps 1 A change in a process variable DP P and or T corresponds to a change in the sensor output Sensor Signal 2 The sensor signal is converted to a digital format that is understood by the microprocessor Analog to Digital Signal Conversion 3 Corrections and flow calculations are...

Страница 98: ...ro trim function The transmitter will not allow the user to perform a zero trim on an absolute static pressure sensor To correct mounting position effects on the absolute static pressure sensor perform a lower sensor trim The lower sensor trim function provides an offset correction similar to the zero trim function but it does not require zero based input Upper and lower sensor trim Sensor trim is...

Страница 99: ...r and allow the pressure input to stabilize for ten seconds before entering any values It is possible to degrade the performance of the transmitter if the full sensor trim is done improperly or with inaccurate calibration equipment To perform a DP full trim perform the following procedure 1 Select the Lower Sensor Trim button and follow the on screen prompts 2 Select the Upper Sensor Trim button a...

Страница 100: ... seen under the Last DP Sensor Trim Point heading 4 3 4 Static pressure sensor calibration The Static Pressure Calibration tab allows the user to complete either a zero trim procedure or a full SP sensor trim see Figure 4 3 Figure 4 3 Calibration Static Pressure Calibration Tab Zero trim and lower sensor trim The type of static pressure sensor equipped in the transmitter can be determined by refer...

Страница 101: ... Recall factory trim The Recall Factory Trim button will restore the transmitter to the original factory characterization curve The Recall Factory Trim button can be useful for recovering from an inadvertent zero trim or inaccurate pressure source When the recall factory trim function is used the transmitter s upper and lower trim values are set to the values configured at the factory If custom tr...

Страница 102: ...librator RTD simulator to a test point temperature value that represents the maximum process temperature for example 140 F or 60 C Select the Upper Sensor Trim button under the Process Temperature Sensor Trim heading and follow the on screen prompts Recall factory trim The Recall Factory Trim button will restore the transmitter to the original factory calibration settings When the recall factory t...

Страница 103: ... Defaults button 4 3 6 Analog calibration Figure 4 5 Calibration Analog Calibration Tab Analog output trim The Analog Output Trim commands allow the user to adjust the transmitter s current output at the 4 and 20 mA points to match the plant standards This command adjusts the digital to analog signal conversion see Figure 4 5 To perform an analog trim select the Analog Trim button and follow the o...

Страница 104: ...lled in the loop Analog output diagnostic alerts Two diagnostic alerts are shown under the Diagnostics heading The first is mA Output Fixed This alerts the user that the 4 20 mA analog output signal is fixed at a constant value and is not representative of the HART Primary Variable This diagnostic alert may also be triggered if Loop Current Mode is disabled the device is in alarm or if Test Calcul...

Страница 105: ...d corresponding flow properties will be shown Select Next 7 Select Exit Select Next Leaving the Enable Test Calculation window automatically returns all process variables fixed by the test calculation method to live process variable measurements 4 4 2 Configuring fixed process variables Under the Fixed Process Variables heading the user may temporarily set the differential pressure static pressure...

Страница 106: ...n in Figure 4 7 The chart on these Process Variables tabs will begin plotting when the user first navigates to the screen and will only continue plotting while the user is viewing this tab The user may view a larger version of the chart by selecting the Large Chart button Each of the four digital output variables has a screen similar to the one shown in Figure 4 7 Figure 4 7 Process Variables Prim...

Страница 107: ...wing Follow all plant safety rules and procedures Isolate and vent the process from the transmitter before removing the transmitter from service Disconnect optional process temperature sensor leads and cable Remove all other electrical leads and conduit Detach the process flange by removing the four flange bolts and two alignment screws that secure it Do not scratch puncture or depress the isolati...

Страница 108: ...4 which also includes the appropriate Plantweb housing Upgrading or replacing the housing assembly including feature board electronics Remove the feature board The Rosemount 3051SMV feature board is located opposite the field terminal side in the Plantweb housing To remove the feature board perform the following procedure 1 Remove the housing cover opposite the field terminal side 2 Remove the LCD...

Страница 109: ...dule threads Figure 4 10 SuperModule Connector A 3 32 in housing rotation set screw Note The V Seal 03151 9061 0001 must be installed at the bottom of the housing Figure 4 11 V Seal A Black rubber V seal Attach the SuperModule assembly to the Plantweb housing 1 Apply a light coat of low temperature silicon grease to the SuperModule threads and O ring 2 Thread the housing completely onto the SuperM...

Страница 110: ...f explosion proof requirements 4 6 3 Terminal block Electrical connections are located on the terminal block in the compartment labeled FIELD TERMINALS The terminal block may be replaced or upgraded to add transient protection Part numbers can be found in Service support on page 117 Loosen the two captive screws see Figure 4 12 and pull the entire terminal block out Figure 4 12 Terminal Blocks A C...

Страница 111: ...posite the field terminals side Do not remove the instrument covers in explosive environments when the circuit is live 3 Engage the four pin connector into the feature board and snap the LCD display into place 4 Install the display cover and tighten to ensure metal to metal contact in order to meet flameproof explosion proof requirements Figure 4 13 Optional LCD Display A Feature board B LCD displ...

Страница 112: ...torque value using a crossed pattern See Table 4 1 for appropriate torque values e Tighten the bolts to the final torque value using a crossed pattern See Table 4 1 for appropriate torque values When fully tightened the bolts should extend through the top of the module housing f Torque alignment screws to 30 in lb 3 4 N m If the installation uses a conventional manifold then install flange adapter...

Страница 113: ... to a temperature of 185 F 85 C for two hours before calibration 4 6 6 SuperModule assembly To reorder an upgrade or replacement SuperModule assembly use the Rosemount 3051SMV Ordering information on page 138 but replace the housing option code with 00 1 Remove the housing assembly per Upgrading or replacing the housing assembly including feature board electronics on page 100 2 Remove currently in...

Страница 114: ...106 Reference Manual 00809 0100 4803 Rev GA Operation and Maintenance September 2017 Operation and Maintenance ...

Страница 115: ...also give a brief description of what each alert indicates and the recommended actions Table 5 2 on page 111 provides summarized maintenance and troubleshooting suggestions for the most common operating problems If a malfunction is suspected despite the absence of any diagnostic messages on the Field Communicator or host follow the procedures described here to verify that transmitter hardware and ...

Страница 116: ...epresentative of the current process conditions Verify the process conditions and modify the analog range values if necessary DP LIMIT Differential Pressure Out of Limits The Differential Pressure is exceeding the sensor limits Verify that the process conditions are within the sensor limits FAIL BOARD ERROR Feature Board Error The feature board electronics have detected an unrecoverable failure Re...

Страница 117: ...erify the process conditions and modify the flow configuration parameters and operating ranges as needed FLOW LIMIT Energy Flow Out of Limits The energy flow value is exceeding the flow rate operating limits Verify the process conditions and modify the flow configuration parameters and operating ranges as needed LCD UPDATE ERROR LCD Update Error The LCD display is not receiving updates from the fe...

Страница 118: ...tronics at next maintenance shutdown XMTR Info Error Non Volatile Memory Error Non volatile data of the device is corrupted Replace the feature board electronics Other message 1 Maintenance Required The transmitter may not be operating properly and requires attention Check other warning messages Other message 1 mA Output Fixed The 4 20 mA analog output signal is fixed at a constant value and is no...

Страница 119: ...eck to ensure that the equalization valve is closed Check test equipment Check impulse piping or manifold for blockage Verify primary variable measurement is between the 4 and 20 mA set points Verify output is not in alarm or saturation condition Verify transmitter is not in Loop Test Multidrop Test Calculation or Fixed Variable mode Digital Variable output is low or high Check test equipment veri...

Страница 120: ...Status Possible measurement quality readings Good Displayed during normal device operation Poor Accuracy Indicates the accuracy of the variable measurement has been compromised Example The module temperature sensor failed and is no longer compensating the differential pressure and status pressure measurements Bad Indicates the variable has failed Example A differential pressure static pressure or ...

Страница 121: ...oad limitations on page 131 Check for intermittent shorts open circuits and multiple grounds Check for capacitance across the load resistor Capacitance should be less than 0 1 microfarad Engineering Assistant Verify correct COM port selected Verify laptop computer is not in low energy mode certain laptops disable all COM ports in low energy mode Check if HART modem is properly connected Check if H...

Страница 122: ...e Power supply Check the output voltage of the power supply at the transmitter It should be 12 to 42 4 V dc for HART with no load at the transmitter terminals Note Do not use higher than the specified voltage to check the loop or damage to the transmitter may result Feature board electronics Connect a personal computer and use AMS Device Manager Engineering Assistant Software or the Field Communic...

Страница 123: ...pen and equalize valves are fully and tightly closed Sensor module The sensor module is not field repairable and must be replaced if found to be defective Check for obvious defects such as a punctured isolating diaphragm or fill fluid loss and contact your nearest Emerson Service Center Low PV Reading or No PV Reading Primary element Check the installation and condition of the primary element Note...

Страница 124: ...e Check for obvious defects such as a punctured isolating diaphragm or fill fluid loss and contact your nearest Emerson Service Center Sluggish Output Response Drift Primary element Check for restrictions at the primary element Impulse piping Check for leaks or blockage Ensure blocking valves are fully open Check for sediment in the transmitter process flange Check for entrapped gas in liquid line...

Страница 125: ... both Limited output rate or very nonlinear output or both Change in output process noise Noticeable drift in operating point output Abrupt increase in drift rate of true zero or span or both Unstable output Output saturated high or low 5 6 Service support To expedite the return process outside of the United States contact the nearest Emerson representative Within the United States call the Emerso...

Страница 126: ...118 Reference Manual 00809 0100 4803 Rev GA Troubleshooting September 2017 Troubleshooting ...

Страница 127: ... materials must be compatible with process conditions The HART Protocol is only used for setup calibration and diagnostic purposes and is not for safety critical operation 6 2 Rosemount 3051SMV safety certified identification All Rosemount 3051SMV Transmitters must be identified as safety certified before installing into SIS systems To identify a safety certified Rosemount 3051SMV 1 Verify the mod...

Страница 128: ...ct the transmitters ability to respond to changes in the applied process The damping value response time must not exceed the loop requirements Reference Damping on page 132 to change damping value 6 4 2 Alarm and saturation levels DCS or safety logic solver should be configured to match transmitter configuration Figure 6 1 identifies the three alarm levels available and their operation values Figu...

Страница 129: ...tter to go to the low alarm current output and verify that the analog current reaches that value 2 5 Perform a reasonability check on the pressure sensor reading and the sensor temperature reading and if applicable the process temperature reading 3 6 Remove the bypass and otherwise restore the normal operation 7 Place the Security switch in the position 6 5 3 Comprehensive proof test The comprehen...

Страница 130: ... the proof test must be reported Feedback can be submitted electronically at Emerson com Rosemount Report A Failure All product repair and part replacement should be performed by qualified personnel 6 6 4 Rosemount 3051SMV SIS reference The Rosemount 3051SMV must be operated in accordance to the functional and performance specifications provided in Specifications and Reference Data on page 125 6 6...

Страница 131: ...803 Rev GA Safety Instrumented Systems Requirements September 2017 Safety Instrumented Systems Requirements 6 6 7 Product life 50 years based on worst case component wear out mechanisms not based on wear out of process wetted materials ...

Страница 132: ...124 Reference Manual 00809 0100 4803 Rev GA Safety Instrumented Systems Requirements September 2017 Safety Instrumented Systems Requirements ...

Страница 133: ...hip advanced manufacturing techniques and statistical process control ensure measurement specification conformance to 3σ or better Reference accuracy 1 Rosemount models Classic MV Ultra for Flow 3051SMV_ _1 Differential pressure static pressure and temperature 3051SMV_ _2 Differential pressure and static pressure DP Ranges 2 3 0 04 of span For spans less than 10 1 0 04 of reading up to 8 1 DP turn...

Страница 134: ...an of span 0 025 0 005 URL span of span Total performance 1 Models Ultra 1 Classic and Classic MV Ultra for Flow 2 Rosemount 3051SMV DP Ranges 2 3 0 1 of span for 50 F 28 C temperature changes 0 100 relative humidity up to 740 psi 51 bar line pressure DP only from 1 1 to 5 1 rangedown 0 15 of span for 50 F 28 C temperature changes 0 100 relative humidity up to 740 psi 51 bar line pressure DP only ...

Страница 135: ...ty 2 2 Rosemount Ultra and Ultra for Flow transmitters have a limited warranty of twelve 12 years from date of shipment All other provisions of Emerson standard limited warranty remain the same 1 year limited warranty 3 3 Goods are warranted for twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by seller whichever period expires first 4 20 mA HA...

Страница 136: ...0 25 span from 1 1 to 50 1 0 1 URL 0 25 span from 1 1 to 50 1 N A Process Temp RTD Interface 4 N A 0 39 F 0 216 C per 50 F 28 C 0 39 F 0 216 C per 50 F 28 C 1 Ultra for Flow is only available for Rosemount 3051SMV DP Ranges 2 3 2 Use classic specification for Rosemount 3051SMV DP Range 5 Ultra 3 RDG refers to transmitter reading 4 Specifications for process temperature are for the transmitter port...

Страница 137: ...d Classic MV 3051SMV_ _ 1 2 DP AP GP Zero shifts up to 1 25 inH2O 3 11 mbar which can be zeroed no span effect Zero shifts to 2 5 inH2O 6 22 mbar which can be zeroed no span effect 3051SMV_ _ 3 4 Zero shifts up to 1 25 inH2O 3 11 mbar which can be zeroed no span effect Electro Magnetic Compatibility EMC 1 Meets all relevant requirements of EN 61326 and NAMUR NE 21 1 Requires shielded cable for bot...

Страница 138: ...e Range and Sensor Limits Range Minimum span Range limits Ultra for Flow Classic MV Upper URL Lower LRL Absolute Lower LRL Gage 1 2 3 4 0 psi 276 mbar 8 0 psi 552 mbar 800 psi 55 16 bar 0 5 psia 34 5 mbar 14 2 psig 0 98 bar 4 18 13 psi 1 25 bar 36 26 psi 2 50 bar 3626 psi 250 0 bar 3 0 5 psia 34 5 mbar 14 2 psig 0 98 bar 1 Assumes atmospheric pressure of 14 7 psig 1 bar 2 Inert fill Minimum pressu...

Страница 139: ...0 The Field Communicator requires a minimum loop resistance of 250Ω for communication Rosemount 3051SMV_ _1 Differential and Static Pressure temperature Rosemount 3051SMV_ _2 Differential Pressure and Static Pressure Static Pressure Differential Pressure Range 1 Range 2 Range 3 Range 3 GP AP 1600 psi 110 3 bar 1600 psi 110 3 bar 1600 psi 110 3 bar Range 4 GP AP 2000 psi 137 9 bar 3626 psi 250 bar ...

Страница 140: ... to 85 C 1 CD display may not be readable and LCD display updates will be slower at temperatures below 4 F 20 C Storage 50 to 185 F 46 to 85 C with LCD display 40 to 185 F 40 to 85 C with wireless output 40 to 185 F 40 to 85 C Process temperature limits At atmospheric pressures and above Silicone fill sensor 2 3 2 Process temperatures above 185 F 85 C require derating the ambient limits by a 1 5 1...

Страница 141: ...olyurethane Cover O rings Buna N Shipping weights for Rosemount 3051S MultiVariable Transmitter 3051SMV Rosemount 3051SMV with Plantweb housing 6 7 lb 3 1 kg Table A 5 Transmitter Option Weights Option code Option Add lb kg 1J 1K 1L SST Plantweb housing 3 5 1 6 1A 1B 1C Aluminum Plantweb housing 1 1 0 5 M5 1 1 Includes LCD display and display cover LCD display for Aluminum Plantweb housing 0 8 0 4...

Страница 142: ...00809 0100 4803 Rev GA Specifications and Reference Data 134 Item Weight in lb kg Aluminum standard cover 0 4 0 2 SST standard cover 1 3 0 6 Aluminum display cover 0 7 0 3 SST display cover 1 5 0 7 LCD display 1 1 Display only 0 1 0 04 Plantweb terminal block 0 2 0 1 ...

Страница 143: ...ral manifolds must be ordered with the transmitter Figure A 1 Plantweb Housing with Coplanar SuperModule Platform and Rosemount 305 Coplanar Integral Manifold Dimensions are in inches millimeters Figure A 2 Coplanar Flange Mounting Configurations Dimensions are in inches millimeters 4 51 115 6 55 166 4 20 107 8 57 218 9 67 246 Pipe mount Panel mount 6 25 159 3 54 90 4 51 115 6 15 156 2 81 71 4 73 ...

Страница 144: ...05 Traditional Integral Manifold A 1 2 14 NPT on mounting adapters B Drain vent valve C 1 4 18 NPT Dimensions are in inches millimeters Figure A 4 Plantweb Housing with Coplanar SuperModule Platform and Traditional Flange Dimensions are in inches millimeters C 1 63 41 2 13 54 6 80 173 max open 9 72 247 max open 2 70 69 1 10 28 3 40 86 1 16 29 3 56 90 max open A B 1 63 41 2 13 54 9 30 236 3 40 86 1...

Страница 145: ...03 Rev GA Figure A 5 Traditional Flange Mounting Configurations Dimensions are in inches millimeters Pipe mount Rosemount 305 Integral manifold Panel mount 8 10 206 3 56 90 max open 1 10 28 3 42 87 2 62 67 0 93 24 13 03 331 4 85 123 3 56 90 max open 1 10 28 3 40 86 1 94 49 7 70 196 5 32 135 10 71 272 2 62 67 7 70 196 ...

Страница 146: ...tability 12 year limited warranty 2 Classic 0 055 span DP accuracy 100 1 rangedown 5 year stability 3 1 Ultra for Flow 0 04 reading DP accuracy 200 1 rangedown 10 year stability 12 year limited warranty Multivariable type M Multivariable measurement with fully compensated mass and energy flow P Multivariable measurement with direct process variable output Measurement type 1 Differential pressure s...

Страница 147: ...planar flange 1 4 18 NPT Cast alloy 400 Alloy 400 K 500 N A E15 8 Coplanar flange 1 4 18 NPT SST Alloy C 276 N A E16 8 Coplanar flange 1 4 18 NPT CS Alloy C 276 N A E21 Coplanar flange RC 1 4 CS 316 SST N A E22 Coplanar flange RC 1 4 SST 316 SST N A E23 8 Coplanar flange RC 1 4 Cast C 276 Alloy C 276 N A E24 Coplanar flange RC 1 4 Cast alloy 400 Alloy 400 K 500 N A E25 8 Coplanar flange RC 1 4 SST...

Страница 148: ...SST 1 2 14 NPT 1K Plantweb housing SST M20 1 5 1C Plantweb housing Aluminum G1 2 1L Plantweb housing SST G1 2 Options include with selected model number RTD cable RTD sensor must be ordered separately C12 RTD input with 12 ft 3 66 m of shielded cable C13 RTD input with 24 ft 7 32 m of shielded cable C14 RTD input with 75 ft 22 86 m of shielded cable C20 12 RTD input with 27 in 69 cm of armored shi...

Страница 149: ... alarm C8 Low alarm standard Rosemount alarm and saturation levels Flange adapter 13 D2 1 2 14 NPT flange adapter D9 RC 1 2 SST flange adapter Ground screw D4 External ground screw assembly Drain vent valve 13 D5 Delete transmitter drain vent valves install plugs D7 Coplanar flange without drain vent ports Conduit plug 14 DO 316 SST Conduit Plug Product certifications E1 ATEX Flameproof I1 ATEX In...

Страница 150: ...E O ring L4 13 Austenitic 316 SST bolts L5 8 13 ASTM A193 Grade B7M bolts L6 13 Alloy K 500 bolts L7 8 13 ASTM A453 Class D Grade 660 bolts L8 13 ASTM A193 Class 2 Grade B8M bolts Digital display M5 Plantweb LCD display Special procedures P1 19 Hydrostatic testing with certificate P9 2 4500 psig 310 bar static pressure limit P0 2 20 6092 psig 420 bar static pressure limit P2 13 Cleaning for specia...

Страница 151: ...refining environments 9 Tantalum diaphragm material is only available for DP ranges 2 5 10 Assemble to items are specified separately and require a completed model number 11 Consult an Emerson representative for performance specifications 12 For use with Flowmeters with integral RTDs 13 Not available with process connection option code A11 14 Transmitter is shipped with 316 SST conduit plug uninst...

Страница 152: ...housing SST G1 2 Options include with selected model number RTD cable RTD sensor must be ordered separately C12 RTD input with 12 ft 3 66 m of shielded cable C13 RTD input with 24 ft 7 32 m of shielded cable C14 RTD input with 75 ft 22 86 m of shielded cable C20 3 RTD input with 27 in 69 cm of armored shielded cable C21 RTD input with 4 ft 1 22 m of armored shielded cable C22 RTD input with 12 ft ...

Страница 153: ...n of E5 and I5 E6 CSA Explosion proof Dust Ignition proof Division 2 I6 CSA Intrinsically Safe K6 CSA Explosion proof Dust Ignition proof Intrinsically Safe Division 2 combination of E6 and I6 E7 IECEx Flameproof Dust Ignition proof I7 IECEx Intrinsic Safety N7 IECEx Type n K7 IECEx Flameproof Dust Ignition proof Intrinsic Safety Type n combination of E7 I7 and N7 E2 4 INMETRO Flameproof I2 4 INME...

Страница 154: ...ows CF 8M is the cast version of 316 SST CF 3M is the cast version of 316L SST CW 12MW is the cast version of Alloy C 276 M 30C is the cast version of alloy 400 For housing material is aluminum with polyurethane paint 3 For use with Flowmeters with integral RTDs 4 Contact an Emerson representative for availability 5 RTD cable not available with this option 6 Available with Intrinsically Safe appro...

Страница 155: ...ting system Windows Professional 7 8 1 or 10 32 bit 64 bit 256 MB RAM 100 MB of available hard disk space RS232 serial port or USB port for use with HART modem CD ROM Engineering Assistant software packages Accessories Code Product description EA Engineering Assistant software program Software media 3 EA Rev 6 compatible with Rosemount 3051SMV only Language E English Modem and connecting cables O ...

Страница 156: ...llowing drawing shows the name and location for commonly ordered spare parts A B C D E F G H I J K L M A Cover B Cover O ring C Terminal block D Plantweb housing E Feature board F Module O ring G Coplanar flange H Process flange O ring I Drain vent valve J Flange adapter O ring K Flange adapters L Flange alignment screw not pressure retaining M Flange adapters bolts ...

Страница 157: ...Specifications and Reference Data 149 Specifications and Reference Data September 2017 Reference Manual 00809 0100 4803 Rev GA ...

Страница 158: ...bly 03151 9193 0003 Rosemount 316L SST Plantweb housing LCD display kit LCD display assembly 4 pin interconnection header 316L SST cover assembly 03151 9193 0004 LCD display only LCD display assembly 4 pin interconnection header 03151 9193 0002 Cover assembly kit 316L SST cover assembly 03151 9193 0005 Electrical housing terminal blocks Plantweb housing terminal block HART 4 20 mA Standard termina...

Страница 159: ...ts each kit contains adapters bolts and O ring for one DP transmitter or two GP AP transmitters CS bolts glass filled PTFE O rings SST adapters 03031 1300 0002 Cast C 276 adapters 03031 1300 0003 Cast alloy 400 adapters 03031 1300 0004 Nickel plated CS adapters 03031 1300 0005 SST bolts glass filled PTFE O rings SST adapters 03031 1300 0012 Cast C 276 adapters 03031 1300 0013 Cast Alloy 400 adapte...

Страница 160: ... C 276 valve stem and seat kit 03151 9268 0013 Alloy K 500 valve stem and Alloy 400 Seat Kit 03151 9268 0014 SST ceramic ball drain vent kit 03151 9268 0112 Alloy C 276 ceramic ball drain vent kit 03151 9268 0113 Alloy 400 ceramic ball drain vent kit 03151 9268 0114 O ring packages package of 12 Electronic housing cover Standard and LCD display 03151 9040 0001 Electronics housing module 03151 9041...

Страница 161: ... with SST bolts 03151 9272 0113 DIN compliant traditional flange bracket kits M12 threads F72 process connection B1 bracket 2 in pipe mount CS bolts 03151 9272 0201 B2 bracket panel mount CS bolts 03151 9272 0202 B3 flat bracket for 2 in pipe mount CS bolts 03151 9272 0203 B7 B1 style bracket with SST bolts 03151 9272 0207 B8 B2 style bracket with SST bolts 03151 9272 0208 B9 B3 style bracket with...

Страница 162: ...onal flange Differential flange and adapter bolt kit CS set of eight 03151 9283 0001 316 SST set of eight 03151 9283 0002 ANSI ASTM A 193 B7M set of eight 03151 9283 0003 Alloy K 500 set of eight 03151 9283 0004 ASTM A 453 Class D Grade 660 set of eight 03151 9283 0005 ASTM A193 Grade B8M Class 2 set of eight 03151 9283 0006 Gage absolute flange and adapter bolt kit Carbon Steel set of six 03151 9...

Страница 163: ...lectrical Code CEC permit the use of Division marked equipment in Zones and Zone marked equipment in Divisions The markings must be suitable for the area classification gas and temperature class This information is clearly defined in the respective codes B 4 USA E5 US Explosionproof XP and Dust Ignitionproof DIP Certificate FM16US0089X Standards FM Class 3600 2011 FM Class 3615 2006 FM Class 3616 ...

Страница 164: ...207 Type 4X B 6 Europe E1 ATEX Flameproof Certificate KEMA 00ATEX2143X Standards EN 60079 0 2012 A11 2013 EN 60079 1 2014 EN 60079 26 2015 Markings II 1 2 G Ex db IIC T6 T4 Ga Gb T6 60 C Ta 70 C T5 T4 60 C Ta 80 C Special Conditions for Safe Use X 1 This device contains a thin wall diaphragm less than 1 mm thickness that forms a boundary between EPL Ga process connection and EPL Gb all other parts...

Страница 165: ...ned in Clause 6 5 1 of EN 60079 15 2010 This must be taken into account during installation B 7 International E7 IECEx Flameproof and Dust Certificate IECEx KEM 08 0010X Flameproof Standards IEC 60079 0 2011 IEC 60079 1 2014 IEC 60079 26 2014 Markings Ex db IIC T6 T4 Ga Gb T6 60 C Ta 70 C T5 T4 60 C Ta 80 C Special Conditions for Safe Use X 1 This device contains a thin wall diaphragm less than 1 ...

Страница 166: ...kings Ex nA IIC T5 Gc 40 C Ta 70 C Special Condition for Safe Use X 1 If fitted with a 90 V transient suppressor the equipment is not capable of withstanding the 500 V electrical strength test as defined in Clause 6 5 1 of IEC 60079 15 2010 This must be taken into account during installation B 8 Brazil E2 INMETRO Flameproof Certificate UL BR 15 0393X Standards ABNT NBR IEC 60079 0 2008 Corrigendum...

Страница 167: ...sphere is present 6 During installation there should be no mixture harmful to the housing 7 During installation use and maintenance in explosive dust atmosphere product enclosure should be cleaned to avoid dust accumulation but compressed air should not be used 8 During installation in a hazardous location cable glands and blanking plugs certified by state appointed inspection bodies with Ex d II ...

Страница 168: ...installation use and maintenance in explosive dust atmosphere observe the warning Do not open when an explosive dust atmosphere is present 10 Maintenance should be done when no explosive dust atmosphere is present 11 During installation use and maintenance of this product observe following standards GB3836 13 2013 Electrical apparatus for explosive gas atmospheres Part 13 Repair and overhaul for a...

Страница 169: ... I6 KM Combination of EM and IM KP Combination of EP and IP B 14 Additional Certifications SBS American Bureau of Shipping ABS Type Approval Certificate 00 HS145383 Intended Use Measure gauge or absolute pressure of liquid gas or vapor applications on ABS classed vessels marine and offshore installations HART Only SBV Bureau Veritas BV Type Approval Certificate 31910 BV Requirements Bureau Veritas...

Страница 170: ...162 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA B 15 Installation drawings Figure B 1 Factory Mutual FM CO S CO O ...

Страница 171: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 163 Product Certifications ...

Страница 172: ...164 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA PRINTEDCOPIESAREUNCONTROLLED ...

Страница 173: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 165 Product Certifications ...

Страница 174: ...166 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA PRINTEDCOPIESAREUNCONTROLLED ...

Страница 175: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 167 Product Certifications i PRINTEDCOPIESAREUNCONTROLLED i ...

Страница 176: ...168 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA ...

Страница 177: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 169 Product Certifications PRINTEDCOPIESAREUNCONTROLLED ...

Страница 178: ...170 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA Figure B 2 Canadian Standards Association CSA ...

Страница 179: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 171 Product Certifications PRINTEDCOPIESAREUNCONTROLLED ...

Страница 180: ...172 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA CO S CO O ...

Страница 181: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 173 Product Certifications ...

Страница 182: ...174 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA ...

Страница 183: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 175 Product Certifications PRINTEDCOPIESAREUNCONTROLLED ...

Страница 184: ...176 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA ...

Страница 185: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 177 Product Certifications ...

Страница 186: ...178 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA Figure B 3 GE GM Option NEMA 4X ...

Страница 187: ...Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA 179 Product Certifications ...

Страница 188: ...180 Product Certifications Product Certifications September 2017 Reference Manual 00809 0100 4803 Rev GA ...

Страница 189: ......

Страница 190: ...Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA Emerson com Linkedin com company Emerson Automation Solutions Twitter com Rosemount_News Facebook com Rosemount Youtube com user RosemountMeasurement Google com RosemountMeasurement Standard Terms and Conditions of Sale can be found on the Terms and Conditions of Sale page The Emerson logo is a trademark and service mark of Emerson Electric Co A...

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