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Maintenance and Service

Hydraulic system

357 / 530

7.3

Hydraulic system

WARNUNG

Hazard from pressure accumulator!

The pressure reservoirs (

1

) of the hydraulic system are constantly under high internal

pressure, even if the remaining hydraulic system is already rendered pressureless.
– Work on the pressure reservoirs may only be performed by especially trained peo-

ple who are familiar with handling of pressure reservoirs.

– Render the system pressureless before all work on the hydraulic system or on the

pressure reservoirs.

– Work on the hydraulic system may only be performed by people having been

instructed about the special risks and hazards when working on hydraulic systems.

Pressure reservoir for brake system

Regularly check the hoses of the hydraulic system for aging and damage!
Immediately exchange damaged or aged hoses. Only use hoses for replacements

conforming to the specifications of the original hose!

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Содержание Tiger 5

Страница 1: ...Operating Manual Tiger 5 Software version 15T0052 Printed in Germany 10 2015 Edition 1 2 E901160 GB Translation of the Original Operating Manual Tiger 5 Software version 15T0052 Printed in Germany 10...

Страница 2: ...inenbau de This operating manual may only be reprinted or otherwise reproduced even in excerpts with the express approval of ROPA GmbH Any type of reproduction distri bution or storage on data medium...

Страница 3: ...Contents 3 530 Contents...

Страница 4: ...Contents 4 530...

Страница 5: ...s caused by process materials 34 2 16 Hazards caused by noise 34 2 17 Hazards caused by the hydraulic system 35 2 18 Hazards caused by pneumatic system 35 2 19 Hazards caused by hot substances surface...

Страница 6: ...he machine 93 6 2 1 Working in the vicinity of power lines 95 6 2 2 Behaviour during or after contact to the power lines 95 6 3 R Concept 96 6 3 1 Colour terminal R Touch 96 6 3 1 1 Display areas on t...

Страница 7: ...e Field 162 6 7 4 5 Change set speed of cruise control operating mode Field 163 6 7 4 6 Switching off cruise control in operating mode Field 163 6 7 4 7 Quick description cruise control in operating m...

Страница 8: ...aft 211 6 13 2 3 Cleaning shaft rotational speed setting only at PESh 212 6 13 2 4 Setting cleaning shaft height only at PESh 213 6 13 3 Depth control wheels 214 6 13 4 Defoliator discharge activity 2...

Страница 9: ...es option 273 6 17 7 Wiper 274 6 18 Elevator 275 6 18 1 Fold elevator out in 275 6 18 2 Setting elevator rotational speed 277 6 18 3 Elevator monitoring 277 6 19 Bunker 278 6 19 1 Folding bunker bars...

Страница 10: ...1 Exchanging the AdBlue filter insert 353 7 1 7 Other maintenance work on the engine 354 7 2 Pump distributor gears PDG 355 7 3 Hydraulic system 357 7 3 1 Hydraulic oil tank 360 7 3 1 1 Hydraulic flu...

Страница 11: ...yor drive shaft and cleaner roller 424 7 15 Unloading conveyor 426 7 15 1 Tightening the belt 428 7 16 Air conditioning and ventilation systems 430 7 16 1 Condenser air conditioning system 430 7 16 2...

Страница 12: ...le 496 9 5 Mercedes Benz works standard operating materials engine oils and coolants antifreeze agents 498 9 5 1 Multigrade engine oils specification MB 228 5 498 9 5 2 Anticorrosion antifreeze agents...

Страница 13: ...Preface 13 530 1 Preface...

Страница 14: ...Preface 14 530...

Страница 15: ...portant information Original ROPA spare parts have been especially developed for your machine They conform to the high ROPA standards for safety and reliability We would like to point out that parts a...

Страница 16: ...e timely repairs Have the machine respectively main tained or repaired according to regulations Employ the decades of experience collected by ROPA in sugar beet harvesting and loading technology and i...

Страница 17: ...the knuckle joint between the front and rear axle on the vehicle chassis near the chassis number 1 Please enter the data of your machine in the following image of the name plate You will need this dat...

Страница 18: ...ing character 45 45 45 cm row distance 50 50 cm row distance V variable adjustable between 45 cm and 50 cm In the operating manual the above designation is often shown incomplete In this case the desc...

Страница 19: ...number of the engine 1 is located on the engine block It may be found starting from the bunker in driving direction on the left side the flywheel side of the engine directly behind the last cylinder...

Страница 20: ...ace Serial numbers and name plates 20 530 The serial number 3 of the defoliator is located on the left side or top of the defoliator side wall PISh defoliator PBSWh PBSOh defoliator PESh rubber defoli...

Страница 21: ...ity 21 530 1 4 Declaration of Conformity The Declaration of Conformity belongs to separately provided documents and is handed over on the delivery of the machine The CE marking of the machine is a con...

Страница 22: ...Safety 22 530...

Страница 23: ...Safety 23 530 2 Safety...

Страница 24: ...Safety 24 530...

Страница 25: ...and safety regulations to instruct the machine operators about their special obligation for safe driving of the machine These instructions must be given anew before the start of each sea son Records...

Страница 26: ...is helps to facilitate work Item numbers The item numbers used in drawings are put in text in parentheses 1 and marked in bold Operational activities The defined sequence of operational activities fac...

Страница 27: ...hazard These warning symbols stand for activities during which the crush hazards with possi ble deadly consequences exist 2 4 Proper use This machine is exclusively meant for lifting sugar beets and...

Страница 28: ...enters this zone the machine must be immediately shut down and the person concerned must be requested to leave the hazard zone immediately The machine may only be restarted when no people are located...

Страница 29: ...ked using warning labels pictographs These pictographs point out possible hazards They form a part of this operating manual They must always be kept in clean and well legible condition Damaged or ille...

Страница 30: ...e opening the cover stop the machine and secure it against accidental startup 355064 52 Hazard due to the machine inadver tently rolling away Secure machine against inadvertently rolling away using a...

Страница 31: ...r safety rea sons anyone working with the machine must have read and understood the operating instructions at hand He must also be familiar with the applicable regulations on safety at work and health...

Страница 32: ...manufacturer whether you may perform a specific activity yourself without any hazard ADVICE Forms for proof of proficiency and instruction on safety given for operating and main tenance personnel are...

Страница 33: ...flung away for instance detaching metal parts You can protect yourself against these hazards by keeping a sufficient safety dis tance by constant attention and by wearing suitable protective clothing...

Страница 34: ...fuel or oil In all cases avoid skin contact with fuel oil or grease In case of need wear suit able protective gloves Only decant fuel or oil in the open air or in well ventilated rooms ADVICE Hazard...

Страница 35: ...be regularly checked following the recognized rules of technology and the regionally applicable safety regulations and in case of need replaced Works on the hydraulic system have to be performed only...

Страница 36: ...Protective cream make a skin protection plan Protective goggles Eye face protection and acid resistant gloves when working on the battery Tight fitting working protective clothing with long sleeves H...

Страница 37: ...harging the battery using a charging device Always ensure the area is adequately ventilated Make sure that acid batteries are only charged using the permitted charging cur rent 2 23 Prohibition of una...

Страница 38: ...ot equipped with a dedicated emergency exit If the driver s cabin is deformed by external forces e g during an accident the driver s cabin can generally be exited via the access doors since these door...

Страница 39: ...General View and Specifications 39 530 3 General View and Specifications...

Страница 40: ...General View and Specifications 40 530...

Страница 41: ...1 Bunker auger 2 Unload conveyor 3 Hydraulic oil tank 4 Engine compartment 5 Climbing ladder bunker 6 Strainer wheel cleaner 7 Climbing ladder driver s cabin 8 Lifting unit 9 Leaf spreader not imaged...

Страница 42: ...General View and Specifications General view 42 530 Machine ready for driving on roads Shown here including the option additional chassis see page 167...

Страница 43: ...hydrosta tic two operating modes Operating mode Field 0 17 km h Operating mode Road 0 40 km h respectively 32 km h or 25 km h Three mechanically driven axles with differential lock Empty weight depend...

Страница 44: ...n roads 4000 mm Height position lifting unloading conveyor upper edge PU cam approx 5400 mm Height position lifting unloading conveyor upper edge steel parts approx 5270 mm Driving noise level with dr...

Страница 45: ...ssure Tyres type min Recommendation plain slight slopes max 1 Front axle 800 70 R38 900 60 R38 1 4 2 0 2 4 2 1st rear axle 1050 50 R32 1 9 1 9 2 8 3 2nd rear axle 1050 50 R32 1 9 1 9 2 8 Others min Re...

Страница 46: ...al View and Specifications Transport draft for low loader transport of machine with additional chassis 46 530 3 4 Transport draft for low loader transport of machine with additional chassis All data i...

Страница 47: ...View and Specifications Transport draft for low loader transport of machine without additional chassis 47 530 3 5 Transport draft for low loader transport of machine without additional chassis All dat...

Страница 48: ...yes are located on the right and left next to the mount point for the axle support cylinders The area of the 2nd and 3rd axles is also equipped with eyes on the right and left of the main frame Each e...

Страница 49: ...ng eyes on the front axle Lashing eye behind the 2nd axle Lashing eye over the 3rd axle Image shows as an example euro Tiger MAN The machine has no mount points on which it can be lifted For hoisting...

Страница 50: ...General Description 50 530...

Страница 51: ...General Description 51 530 4 General Description...

Страница 52: ...General Description 52 530...

Страница 53: ...to the con tra rotating shaking movement of the shares which may be switched on or off the sugar beets are lifted from the ground in an especially careful manner The lifting depth may be individually...

Страница 54: ...tool box is located in the storage compartment behind the left engine house lid You can find the spare parts package in the storage compartment in bunker Storage compartment of the engine till chassi...

Страница 55: ...Operating Components 55 530 5 Operating Components...

Страница 56: ...Operating Components 56 530...

Страница 57: ...scend ladders and machine only when the machine stands still Use of ladders see page 32 5 1 1 Ladder driver s cabin Ladder to driver s cabin in transport respectively working position 1 Release lever...

Страница 58: ...achine is not possible while driving 5 1 2 Ladder bunker Bunker ladder and platform are ready for ascend 1 Bunker door lock 2 Lower ladder part 3 Rope bunker ladder Pull the ladder down with the bunke...

Страница 59: ...2 Roller blind 3 Roof console 4 Roof console storage compartment 5 Operating console at driver s seat 6 Bottle holder 7 Blow gun 8 Central electrical system cover 9 Rear driver s cabin wall storage c...

Страница 60: ...lumn to the desired height retighten the rotating handle turn to the right and block the steering column Check if the steering column is securely fixed in the desired position Lever 2 incline adjustme...

Страница 61: ...sher F Pressure switch on the end Horn H Sliding sleeve before the horn Washer system W Turning the sliding sleeve to the first stop location interval operation of window wiper front S The duration of...

Страница 62: ...Grammer Fasteners must be checked regularly for tightness If the seat wobbles there may be loose bolts or other faults If the seat does not function correctly e g the seat suspension contact a specia...

Страница 63: ...rrow By exerting pressure on or off the seat pan it can be moved to the desired angle position Longitudinal adjustment without oper ating console Lateral adjustment of the seat is released by pressing...

Страница 64: ...djusted individually To remove the headrest pull it over the end stop Lumbar support By turning the adjustment knob to the left or right both the height and curvature of the backrest cushion can be in...

Страница 65: ...adjusting The backrest is adjusted using the locking lever arrow The locking lever must latch into the desired position It should not be possible to move the backrest into another position when it is...

Страница 66: ...simply removed from the seat frame for easy cleaning or replacement Avoid soaking of the upholstery when cleaning the upholstered surface Check impact of the upholstery or plastic usual cleaners firs...

Страница 67: ...sole is divided into different operating fields 1 Colour terminal R Touch 2 Operating panel R Select 3 Operating panel R Direct 4 Keypad I 5 Keypad II 6 Keypad III 7 USB interface 8 Foldable armrest w...

Страница 68: ...ent settings can be performed only by touching on the screen Since it is a capacitive touch screen PCAP the screen also reacts to touches with stylus or gloves Almost all functions which can be perfor...

Страница 69: ...Fold the operating console backwards loosen the knurled screw swing the holding tube to the desired position and tighten the knurled screw Adjustment of the wing nut on R Touch holder 2 Thus R Touch c...

Страница 70: ...possibili ties to operate the R Select mode When touching R Select touch field 2b in the middle of the screen the R Touch switches into R Select mode R Touch also switches into R Select mode when you...

Страница 71: ...Operating Components Operating console R Concept 71 530 R Select mode e g rpm infeed conveyor is selected...

Страница 72: ...Scalper height not at PESh Leaf spreader fold unfold not at PISh PESh Rpm cleaning shaft only at PESh Elevator fold unfold Cleaning shaft height only at PESh Bunker bar bunker front wall folding Shak...

Страница 73: ...field 5 the R Touch accepts commands as well as when turning or pressing wheel on the R Direct 5a 6 RETURN Key With the RETURN key you can leave each R Direct menu gradually 7 OPT Use this key to open...

Страница 74: ...ty key not used currently 13 Manual inclination to the right As long as this key is held the left chassis cylinders drive out and the right chassis cylinders drive in see page 203 14 Manual inclinatio...

Страница 75: ...age right 20 Lifter side shift left see page 251 21 Lifter side shift right see page 251 22 Shift row distance 45 50 see page 252 Shifts share body eccentric drives and scalper only at variable lifter...

Страница 76: ...o start the engine 28 Additional chassis coupling mode see page 168 Required for coupling uncoupling an additional chassis option 29 Light working lights see page 134 30 Main lifter drive reverse see...

Страница 77: ...d brake 40 Analogue rocker Automatic unfolding in the lifting position see page 286 Automatic folding for road drive see page 286 41 Diesel engine increase rotational speed see page 147 42 Diesel engi...

Страница 78: ...driving speed of the machine is limited When driving on public roads and paths the main steering switch must generally be locked It may ONLY be unlocked for driving through narrow curves and at low s...

Страница 79: ...f the machine with a single hand without distracting the attention of the operator For better orientation a transparent sticker is located on the side window of the driver s cabin containing the follo...

Страница 80: ...of driving power cruise con trol ONLY in operating mode Field Pull joystick back ward Reduce speed of driving power cruise con trol ONLY in operating mode Field see page 160 Pull joystick to the left...

Страница 81: ...0 5 6 10 Ignition lock The ignition lock has three switching positions Position 0 Shut down engine ignition off the key may be removed Position I Ignition on the engine is ready for starting Position...

Страница 82: ...tages 48 Automatic mode bunker unloading see page 298 49 STOP unloading conveyor 50 Raise unloading conveyor see page 293 If this key is pressed for longer than 2 seconds then a beep sounds and the un...

Страница 83: ...ntrol below 65 Switch parking driving lights 66 Switch flashing warning system 67 Switch mirror heating 68 Four way switch for electrical adjustment of right and left outer mirrors 69 Rotating switch...

Страница 84: ...s on driver s cabin ceiling LED 74 Switch for LED internal lamps on dirver s cabin ceiling 75 Not used 76 Battery main switch see page 323 77 Storage compartment roof console ATTENTION The voltage tra...

Страница 85: ...river s seat 5 10 Switch ground operation over front wheels Outside button left over the front wheel Outside button right over the front wheel Pressing this key 80 Leaving Home you activate the ladder...

Страница 86: ...ssed then the 2nd and 3rd strainer wheels rotate In addition the elevator and the auger run for as long as the key is pressed When this key 84 is pressed then the 1st 2nd and 3rd strainer wheels rotat...

Страница 87: ...Components Ground operation lifting unit 87 530 5 11 Ground operation lifting unit Press the key defoliator maintenance 87 and additionally the key 88 or the key 89 depending on the desired movement...

Страница 88: ...rtment 88 530 5 12 Engine compartment 1 Release lever side apron engine compartment CAUTION Falling hazard Never enter the unfolded side aprons of the engine compartment 90 Outlet 24V 8A maximum 91 En...

Страница 89: ...e only with the ignition switched on With fully enclosed motor housing cover the engine compartment lights switch off automatically after a waiting time of 15 minutes 5 13 Battery emergency shutdown P...

Страница 90: ...Operation 90 530...

Страница 91: ...Operation 91 530 6 Operation...

Страница 92: ...Operation 92 530...

Страница 93: ...of this machine before each operation of the machine Should any people be present who are not informed about the applicable hazard zones and safety distances then inform these people about safety dis...

Страница 94: ...xplosion hazard Do not use cell phones or radios while refuelling Always give a short signal with the horn before starting up the engine This draws the attention of all people in the vicinity to the n...

Страница 95: ...he power company and enquiring about this Especially when performing work at night or in vision impairing weather inform yourself exactly about the routing of power lines In case of need have warning...

Страница 96: ...touchscreen 1 R Direct a push rotating wheel for operating the menu 2 yellow R Select a push rotating wheel for operating the machine settings 3 blue In all menus you move by turning and pressing the...

Страница 97: ...ress the sound ing of the buzzer for a short period clicking on the display area A or pressing the key C B Display area lifter defoliator 1 Defoliator depth left 2 Defoliator depth right 3 Scalper cut...

Страница 98: ...omatic speed adjustment strainer wheels 10 Load elevator drive D Display area bunker management 1 Display bunker filling level 2 Display unloading conveyor height 3 Saved unloading conveyor height 1 4...

Страница 99: ...t the icons please press and hold again the desired icon for approx 2 sec and draw it on the place of the icon you want to exchange with With the soft key Reset you can return the factory setting as d...

Страница 100: ...he R Direct and switch by pressing on the middle of the wheel Each press on the R Direct switches between the possi ble display areas Already selected in the other display area field is not available...

Страница 101: ...raulic oil level 8 Cooling water temperature 9 Compressed air system reservoir pressure 10 Pressure traction drive Arrow counterclockwise higher pressure forward Arrow clockwise higher pressure backwa...

Страница 102: ...screen edge The quick selection area is closed 6 3 2 Functional area R Direct R Direct operating panel The R Direct 5 YELLOW colour of screen and operating panel allows the driver to access the main...

Страница 103: ...ng once the key HOME you return again to the main screen 6 3 2 2 Main menu All submenus of the main menu can be selected with the help of R Touch or R Direct rotary wheel 5a ADVICE The key RETURN 6 is...

Страница 104: ...tings for specific recurrent lifting conditions or ground types by pressing just one key After pressing one of the programmable keys P1 P2 or P3 a brief overview of the machine settings appears on the...

Страница 105: ...the submenu Program mable keys activation in the menu Special functions can be set from Standard to Multi key With the setting Multi key you have to press multi key 11 additionally to programmable ke...

Страница 106: ...able keys P1 P2 P3 via teaching The current setting for all functions in the mode Memory teach is allocated to a programmable key After pressing the TeachIn key 10 the relevant programmable key is onl...

Страница 107: ...t you may continue to work when a sensor malfunctions Export import Using the function Export you may comfortably store your personal machine set tings those are all settings displayed on the R Touch...

Страница 108: ...ing see page 218 Defoliator road pressure right left see page 219 Step depth guidance see page 233 Row width mm see page 252 Lifter rollers swivel sideward see page 256 Paddle speed stage see page 250...

Страница 109: ...ding engine rpm pile see page 300 Unloading engine rpm lifting see page 300 Unloading stage 2 speed see page 297 Start delay unloading stage 4 see page 298 Unloading stage 4 speed see page 297 Start d...

Страница 110: ...nterval time windshield wiper see page 61 Drive partial shutdown see page 139 Gas pedal damping Field see page 159 Gas pedal damping Road see page 159 Warning limit fuel tank see page 145 AdBlue reser...

Страница 111: ...led information see page 134 6 3 2 2 5 Menu Special functions Central lubrication see page 309 Manual control see page 189 Reverse ventilator drives see page 303 Service fuel filter see page 342 Progr...

Страница 112: ...Operation R Concept 112 530 6 3 2 2 6 Menu System Submenu Date time...

Страница 113: ...ht time display is pos sible This changeover only becomes effective when you leave the menu using the Return key In the lines Brightness day and Brightness night you can set the bright ness of the scr...

Страница 114: ...eration R Concept 114 530 Submenu Printer header You can determine the content of the headline for your printouts here e g your com pany s address Up to 4 rows can be input 6 3 2 2 7 Menu Operating da...

Страница 115: ...1 and 4 after pressing reset key on the R Touch keypad This avoids inadvertent delet ing ADVICE When the statistics for a season is deleted then all stored order data for the respec tive season are i...

Страница 116: ...ed by a specific code for safety reasons If wrong set tings are made in these menus or the applicable safety regulations are not or not suf ficiently observed then this may lead to extreme accidents w...

Страница 117: ...o implemented using this submenu Submenu Empty menu This menu only serves to inform people working on further developments for the con trol program No inputs of any kind are possible for the operator...

Страница 118: ...ase can be exported on a USB stick or via Wi Fi on a smartphone with ROPA app It makes comfortable orders evaluation possible With the system R Transfer Professional optional the order database can be...

Страница 119: ...ows used to calculate the lifted area 7 Lifted area in actual order 8 Customer name field name 9 Engine operating hours in the current order 10 Pure lifting time 11 Pure unloading time unload conveyor...

Страница 120: ...ber of rows used to calculate the lifted area 16 Rows number adjustment ADVICE When the lifter is raised the number of rows is automatically set again to the largest number of rows 6 3 2 3 3 Hiding fu...

Страница 121: ...ollowing data in the fields provided before completion of an order 21 Client name 17 Field name 18 Driver name 19 Optionally you can also enter an additional info 20 ADVICE The order management descri...

Страница 122: ...Transfer Basic This data will be associ ated along with the machine data to the current order Please click first on the field Client 17 then on the field New client 23 Enter the customer name at leas...

Страница 123: ...ient 17 then choose from the sidebar 25 the first letters of the last name In the left half of the screen you will see the complete contact details and the fields assigned to this client Complete your...

Страница 124: ...ert a USB stick into the USB port confirm the message The USB stick is ready Then click on the field Data export 27 by successful export you will see the message Data exported successfully The evaluat...

Страница 125: ...port confirm the message The USB stick is ready Click on the field Import data 28 Choose from the displayed selection field the file files to be imported After clicking on the confirmation field 26 t...

Страница 126: ...11 Pure unloading time unload conveyor is running 12 Engine operating hours on the field minus lifting and unloading time 13 The service time is recorded when the bunker doors left side cover or rear...

Страница 127: ...esired drive by turning the wheel and confirm the selec tion by pressing the middle of the wheel Then adjust the warning threshold by turn ing the wheel and confirm the setting by pressing the middle...

Страница 128: ...gear failed Coolant level too low Hydraulic fluid level too low Coolant temperature too high 1 Time until the engine is automatically switched off 2 Error description In the case of some severe opera...

Страница 129: ...rive overloaded Engine oil temperature too high Emergency stop switch pressed Warning emergency steering defect Control Error memory engine Coupling pressure of multiple disc clutch CVR gearbox too lo...

Страница 130: ...oil level too high Strainer wheel 3 stone blockage Engine oil level too low Fuel prefilter is dirty Engine oil level far too low Fuel fine filter is dirty Error gas pedal sensors Air filter dirty Unlo...

Страница 131: ...t Swing up climbing ladder bunker Swing up climbing ladder driver s cabin Release the start key Please switch on machine drive Please lock main steering switch Please activate offset steer 0 1 2 Pleas...

Страница 132: ...erating temperature not reached Please switch analogue rocker in neutral position Hints on operation Bunker auger feed direction to the rear manually Ready to save Bunker auger feed direction to the f...

Страница 133: ...r in lifting posi tion Unloading conveyor in transport position GPS location successful GPS reception is not sufficient Parking brake engaged Automatic parking brake active DEF control light Diesel Ex...

Страница 134: ...e light with the last selected setting on or off 1 Switch light on off 2 Spotlight driver s cabin roof 3 Spotlight driver s cabin roof 4 Spotlight driver s cabin roof 5 Bunker lighting 6 Light program...

Страница 135: ...light program 6 3 4 2 Ladder light The functions Coming Home and Leaving Home are integrated into the machine To activate the Leaving Home function press the Leaving Home key 80 on the ground operatio...

Страница 136: ...rear side Sticker driver s cabin window Press joystick forward ONLY applies in operating mode Field The set speed of cruise control is increased Press and hold the multi key 11 Then press joystick fo...

Страница 137: ...e ously switch off depth control When you pull the mini joystick 1 backward the lifter three point suspension raises The raising process runs for as long as you pull the mini joystick 1 backward The f...

Страница 138: ...e the raise of the three point suspension the three point suspension is only raised as long as you pull back the mini joystick 1 Suppressing automatic raise is always the best option if the land diago...

Страница 139: ...ing also when the three point is up Machine drive partial shutdown Select the option ON in the menu Main settings submenu Others line Drive par tial shutdown If the lifter is raised with machine drivi...

Страница 140: ...rticulated joint bends matching the front wheels and follows all the steering movements of the front axle The rear wheels steer counteractive to the steering wheel angle Using this steering variant yo...

Страница 141: ...left right Roller movement is higher then This raises the shaft movement the lifting depth is reduced i e the shares are moved shallower ADVICE The keys 4 and 5 are programmed for the following dual...

Страница 142: ...ey for instance serves to save the current settings of the machine for one of the programmable keys 7 8 9 It enables you to save the optimum settings for specific recurrent lifting conditions or groun...

Страница 143: ...on in l h 5 Voltage vehicle power supply 8 Cooling water temperature all right up to max 108 C 10 Pressure traction drive Arrow counterclockwise higher pressure forward Arrow clockwise higher pressure...

Страница 144: ...ir filter Fuel prefilter insert at the electric pump is dirty Exchange the filter because soon loss of engine power is to be expected Warning stage 1 from 600 mbar is absolute Prefilter change due soo...

Страница 145: ...rning threshold for the spare fuel in the menu Main settings sub menu Others line Spare fuel warning at You state this value in percent of the total tank capacity You can set the warning threshold for...

Страница 146: ...chine The ignition lock has three switching positions Position 0 Shut down engine ignition off the key may be removed Position I Ignition on the engine is ready for starting Position II Start engine n...

Страница 147: ...al When the vehicle stands still engine rotational speed may be manually adjusted using the key Engine speed 41 or the key Engine speed 42 Increase engine rotational speed Press shortly the key Engine...

Страница 148: ...lifting means that the speed of the diesel engine is automatically adjusted to different loads The engine speed may increase so far until the value preset in the menu item Max working rpm is reached...

Страница 149: ...imits poor AdBlue quality SCR system error short circuit faulty component etc Each of these events leads respectively to the fact that the warning lights in the R touch flash or light up additionally...

Страница 150: ...nal rotational speed Strong reduc tion approx 2 5 0 DEF warning light flashes LIM warning light flashes Stop Engine warning light is on Reduction to 20 of the nominal torque Reduction to the idling sp...

Страница 151: ...etection DEF warning light flashes LIM warning light flashes Stop Engine warning light is on Reduction to 20 of the nominal torque Reduction to the idling speed Full reduction begins 240 min after det...

Страница 152: ...after treatment system of the machine is controlled by ACM It is located behind the right engine compartment door The Warning lamp electronics and the Stop lamps mentioned in the operat ing manual fr...

Страница 153: ...z operating manual an emergency switch for the full engine performance override switch is listed This switch is not installed in ROPA machines with engine certification Tier 4 final The machine is fit...

Страница 154: ...a multiple disc clutch Over 17 5 km h the 3rd drive motor in the CVR gearbox must be switched off ATTENTION Hazard of severe damage to traction drive In the operating mode Field especially when drivi...

Страница 155: ...les If you do not observe this note then the claw clutches of the differential locks may be destroyed The differential lock may ONLY be switched when the machine is at a complete standstill 0 0 km h T...

Страница 156: ...on the R Touch after switching off the differen tial lock then an axle is locked and therefore the differential lock is not completely released yet The digit in the icon shows which axle is locked Th...

Страница 157: ...ether you are driving uphill or downhill You control the driving speed of the machine using the gas pedal The more you press on the pedal the faster the machine drives When you completely release the...

Страница 158: ...atic drive is very low 12 bar Coupling pressure of multiple disc clutch CVR gearbox too low Lubrication CVR gearbox failed Temperature in CVR gearbox is too high 6 7 1 Selection of the driving directi...

Страница 159: ...of the gas pedal can be set separately in the menu Main settings sub menu Others lines Field gas pedal damping and Road gas pedal damping for the Field operating mode and Road operating mode The value...

Страница 160: ...in long rows the driver is relieved and able to concentrate better on essential matters 6 7 4 1 Switching on cruise control in operating mode Road Cruise control may only be switched on in operating...

Страница 161: ...hen the machine will continue to drive at the speed assumed by cruise control 6 7 4 2 Switching off cruise control in operating mode Road Before switching off cruise control you should always press do...

Страница 162: ...l the way forward Green LED lights on the R Touch Cruise control is switched on From this time on the speed of the machine is controlled automatically The machine drives at the speed pre set and displ...

Страница 163: ...tion The cruise control increases the speed until the joystick is released The further forward the joystick is pushed the faster the acceleration is Pull the joystick backward and hold The cruise cont...

Страница 164: ...tch for cruise control LED lights green The speed for cruise control may be changed at any time by moving the joystick forward or backward Cruise control is switched off by pressing the toggle switch...

Страница 165: ...ing lights etc and that these devices are always carried in functional condition ADVICE ROPA expressly wants to point out that the driver and owner of the machine are always alone responsible for comp...

Страница 166: ...until stop transport position For presentation purposes the illustration shows a machine without protective installations for machines with leaf spreader the leaf spreader must be completely folded i...

Страница 167: ...aving the required and valid driver s license Besides the valid driver s licence the driver also has to carry originals of the general type approval of the machine and the existing and valid exception...

Страница 168: ...ating mode Field Move the lifting unit into the central position The roller position only at PR2h 50 and PR2h V must be manually moved to cen tral position Swing up the leaf sensor and secure it using...

Страница 169: ...s of the additional chassis even on the uneven ground Lower three point sus pension Activate three point opera tion only left Activate three point opera tion only right Raise three point sus pension P...

Страница 170: ...e additional chassis Raise the lifting unit with the additional chassis until stop Activate parking brake Let the engine run Come out Fold the fixing hooks 5 on both sides downward Fold the defoliator...

Страница 171: ...ing unit weight is distributed to the additional chassis Activating the load relief control DANGER Crushing hazard When you activate the load relief control the three point suspension lowers Always ma...

Страница 172: ...s or lifting unit can occur 6 8 2 3 Additional chassis uncoupling To uncouple the additional chassis proceed as follows Perform the uncoupling process preferably on an even surface Switch into the ope...

Страница 173: ...on so that the coupling pipes 3 are situated under the catching hooks 4 Drive carefully backwards from the additional chassis enough far away Fold the defoliator downward Press the key The coupling mo...

Страница 174: ...yed on the R Touch DANGER When a warning icon is displayed on the R Touch pointing at problems with the braking system then there is the severest hazard to life for the driver and bystanders as well a...

Страница 175: ...pedal is without effect In an emergency the spring loaded actuator of the brakes may be manually mechani cally released For instructions see chapter 8 Malfunction and Remedies If the parking brake is...

Страница 176: ...ication rear axle steering see page 295 Overview of steering variants in the operating mode Road Display in case of successful synchronization Display in case of required synchronization see page 179...

Страница 177: ...y in case of active U turn steer see page 186 Display by all wheel steer see page 186 Display of active offset steer left Display of active offset steer right Activating offset steer see page 185 Disp...

Страница 178: ...6 10 1 1 Synchronized steering If the machine is equipped with synchronized steering it is usually active in the operat ing mode Road The synchronized steering directs the articulation joint always s...

Страница 179: ...d automatically straight The icon in the display field Steering flashes and an arrow 1 in the display area shows in which direction you should steer the front axle in order to synchronize the articula...

Страница 180: ...variant U turn is enabled the articulated joint bends always match ing the front wheels Thus it follows any movement of the front wheels At the same time the rear wheels move opposite to the front wh...

Страница 181: ...is reduced automatically for the safety reasons If the key 9 on the joystick is pressed and held in such a way at too high speed and opened main steering switch at first the speed is reduced automati...

Страница 182: ...ear wheels are set straight and remain in this position Activate synchronized steering For this purpose press simultaneously the multi key 11 and the key 2 while driving steer the front axle in the di...

Страница 183: ...trong articulation to the right Please note that reasonable lifting is possible only in offset steer 6 10 2 1 Preselect and activate lifting through steer To preselect the lifting through steer hold t...

Страница 184: ...eer the direction and stage of articulation may either be preselected dur ing standstill or set respectively reset while driving For practical reasons the recommendation is to set the offset steer sta...

Страница 185: ...articulation joint moves into the preselected position Simulta neously the rear axle is switched to potentiometer steering and automatically moves to the position currently set by the hand potentiome...

Страница 186: ...t follows any movement of the front wheels At the same time the rear wheels move opposite to the front wheels Thus the manoeuvrability of the machine is significantly improved 6 10 2 6 All wheel steer...

Страница 187: ...ivation of offset steer 0 1 2 apply here To activate the steering variant Crab steering press the multi key 11 hold it and then press the key 2 on the joystick for 2 sec Now the rear wheels move in th...

Страница 188: ...ming you that the rear wheels are auto matically steered by the autopilot The rear wheels are steered by the autopilot Once you engage the hand potentiometer 14 the icon autopilot disappears and the r...

Страница 189: ...hine Preconditions Select operating mode Field Main steering switch unlocked In menu Special functions the sub item Manual control articulation steering is set to active For as long as manual control...

Страница 190: ...ed offset steer stage The rear wheels may be corrected using the hand potentiometer 14 Articulation and rear wheels steer with the front axle smallest turning clearance circle Articulation is straight...

Страница 191: ...le is exclusively steered by the leaf sensor If in the menu Autopilot in the line Signal from front axle the option Share is selected then the front axle is exclusively steered by the share body If in...

Страница 192: ...ected when pressing the footswitch Autopilot 2 then offset steer 0 1 2 is activated automatically with the front axle autopilot When the front axle autopilot is switched on the R Touch displays the fo...

Страница 193: ...g mode Field Unlock the main steering switch Switch on machine Lower three point suspension Drive at least 1 km h Press the footswitch autopilot once or key 3 on the joystick The icon appears now only...

Страница 194: ...R Touch in the menu Autopilot line Activation rear axles the option manual is selected and additionally the front axle autopilot has been activated by pressing on the footswitch Autopilot To control...

Страница 195: ...axle autopilot the rear axles have reached their final offset steer 0 1 2 position Autopilot of only front axle active Autopilot active for front and rear axles The rear axle autopilot may be switched...

Страница 196: ...wer three point suspension Drive at least 1 km h Press the footswitch autopilot once or key 3 offset steer on the joystick The icon appears now only at front axle only front axle autopilot is active R...

Страница 197: ...offset steer Press the footswitch autopilot once or key 3 on the joystick the icon appears an the front axle Front axle autopilot is active Initiating automatic activa tion of rear wheels autopilot Th...

Страница 198: ...rear axles in 10 stages optimal for the respective situation value on the R Touch from 1 to 10 The value 1 represents a slow reaction and therefore sluggish steering behaviour the value 10 serves for...

Страница 199: ...of both axles On a side slope load difference between uphill and downhill side is distributed evenly on front and rear axles load compensation for better traction and sustainable soil pro tection The...

Страница 200: ...gine start if the automatic inclination system is switched off if in the menu Special functions the line Chassis control is on NOTACTIVE see page 200 In order to activate chassis by automatic inclinat...

Страница 201: ...in the hazard zone ADVICE During harvesting the chassis control must be always set to Active As long as it doesn t set to Active the driving speed is limited to 5 km h 6 11 3 1 Chassis control Active...

Страница 202: ...nders in To drive out or in the left chassis cylinders press instead of the key 14 the key 13 To drive all the chassis cylinders out and in press and hold the keys 13 and 14 With the keys 41 and 42 yo...

Страница 203: ...the left chassis cylinders drive out and the right chassis cylinders drive in 14 Manual inclination to the left As long as this key is held the right chassis cylinders drive out and the left chassis c...

Страница 204: ...chassis can be inclined on the axles by 10 to the right or left If you press this key again the automatic inclination system is OFF LED doesn t light The LED does not light In the operating mode Road...

Страница 205: ...e situation Ensure in doing so that the beet leaf is topped a little above the beet crown and the sugar beets are lifted from the ground completely Check the setting of the scalper in case of need res...

Страница 206: ...is coupled to the lifting unit Connection to the lifter is performed on the left and right sides by means of a parallelogram This ensures that the defoliator follows the landscape independent of the l...

Страница 207: ...Operation Defoliator 207 530 PASWh defoliator defoliator flap down PISh defoliator PESh defoliator...

Страница 208: ...the defoliator unit The leaf sensor is guided by the parallelogram and provides signal for the autopilot Leaf sensor By means of the chain on the leaf sensor the downward range of the leaf sensor is r...

Страница 209: ...ed the base frame must be pushed back so far until it touches the stop bolts Evenly strongly tighten four hexagonal bolts 4 on the left as well as on the right side Lengthen the chain 3 for so long an...

Страница 210: ...g farthest from the ground are almost completely topped For an average field of beets after topping of the beet leaf a beet leaf rest of about 2 3 cm should remain on the beet In any case avoid the de...

Страница 211: ...ft rotational speed PBSh 800 900min 1 PISh and PASh 850 950min 1 PESh 750 850min 1 6 13 2 2 Monitoring the defoliator shaft If the following icon appears on the R Touch the lifter main drive is overlo...

Страница 212: ...g only at PESh Rpm cleaning shaft Choose this function with R Select The rotational speed of the cleaning shaft is always slower than that of the defoliator shaft Key cleaning shaft faster Key cleanin...

Страница 213: ...0 6 13 2 4 Setting cleaning shaft height only at PESh Cleaning shaft height Choose this function with R Select Do not set the cleaning shaft deeper than it is really necessary Key cleaning shaft highe...

Страница 214: ...ight front on the defoliator These depth control wheels assume depth control of the defoliator shaft The set defoliator depth can be read from the scales 1 left and right of the defoliator and on the...

Страница 215: ...required position and held for so long until the desired setting has been reached Depth control wheel in lifting position ATTENTION Danger of machine damage In case of cramped space always make sure...

Страница 216: ...id sinking in of the defoliator into the ground in case of wet soil or those with low load bearing capacity it may be hydraulically relieved so that the depth control wheels hardly bear any load This...

Страница 217: ...essure should be first set to 30 bar If you keep the key pressed for several seconds after reaching this value then the relief pressure is lowered to 0 bar The following guide values apply to setting...

Страница 218: ...ssure regulation is activated and the original relief pressure regulated If the additional defoliator lifting should be automatically active for each raise of the lifting unit select the AUTO or BAR o...

Страница 219: ...y to increase driving comfort Once you change to the operating mode field the last relief pressure used when lifting is automatically set when the three point suspension is lowered 6 13 7 Leaf worm co...

Страница 220: ...y Defoliator flap Choose this function with R Select Key move flap downwards integral topping Key move flap upwards leaf ejection to the left Working as an integral defoliator When lowering the flap t...

Страница 221: ...Operation Defoliator 221 530 Working with leaf ejection The leaf worm conveyor switches on automatically when the topper flap is opened The leaf spreader rotates with the set rpm...

Страница 222: ...r up or down Injury hazard from foreign objects flung away Due to the high speed of the leaf spreader foreign objects getting onto it are flung away with great power When swinging the leaf spreader al...

Страница 223: ...sition for several seconds then the leaf spreader drive is switched off 2 Volume controller with emergency pin shaking share rpm only at PBS h and PASh 3 Hand wheel emergency adjustment leaf spreader...

Страница 224: ...tically in order not to throw leaves on the tractor the leaf spreader stage during the overloading can be preset in the menu Main settings sub menu Bunker line Leaf spreader speed by overloading The f...

Страница 225: ...f has been topped Make sure that the scalper blades are always sufficiently sharpened The scalper crown is moved up and down by the beets sticking out from the ground at various heights The scalper fl...

Страница 226: ...e read from the driver s seat on a scale at the defoliator unit and on the R Touch Key cutting depth up scalper support tube high Key cutting depth down scalper support tube down The illustration show...

Страница 227: ...aft If the adjustment track of the cutting depth adjustment is not sufficient from the driver s seat e g if beets are sitting extremely high or extremely deep or in the case of heavily worn scalper co...

Страница 228: ...f the three hexagonal bolts 1 SW 19 To set all combs evenly please use the setting markers 2 When tightening the setting bolts 1 the scalper comb 3 must be pushed back ward strongly to the stop in dir...

Страница 229: ...ng marks 4 7 for withered beet arid dry hanging leaves It should be noted that because of the lower adjusted inflow sheet the inflow skid is situated lower than the flail Thus the sheet may be set onl...

Страница 230: ...ead of topped by the scalper In case of very high lifting speeds on the other hand the scalper must be loaded more to move the flail into the optimum cutting position fast enough In beet crops with ga...

Страница 231: ...is achieved The operating depth of the lifting shares in the ground share bar adjustment and the distance of the lifting rollers from the ground height adjustment of the rollers move ment can be comf...

Страница 232: ...ncreasingly higher speed than the current driving speed of the machine To keep wear of the depth control wheels as low as possible the stage of the depth control shaft should always be selected as low...

Страница 233: ...trol shaft touches the ground The R Touch displays the icon If the machine is stopped during lifting then the automated system stops operation When the machine starts driving again automatic depth con...

Страница 234: ...ns The lifting depth should be set so that the sugar beets are lifted from the ground with out damage When you see sugar beets on the lifting rollers which are torn off at the bottom then the lifter m...

Страница 235: ...Operation Lifter 235 530 Setting of the lifting depth is performed in two different steps Setting rollers movement height Setting share beam height...

Страница 236: ...just been exceeded when during lifting the beet flow falters from the lifting shares to the first lifting roller Guiding of the lifting rollers at the correct height In case of soil of different hard...

Страница 237: ...be performed gradually by one step up or down To directly adjust for several stages at once the X Y key may be moved to the required position and held for so long until the desired setting has been r...

Страница 238: ...s deep Share bar adjustment sets the height of the lifting shares to the first lifting roller This setting determines the depth of movement of the lifting share in the soil Adjustment is performed usi...

Страница 239: ...angle The original ROPA shares item no 207170 207171 or 207176 207177 can optionally be fastened to three Unibolt holes 3 to adjust the share spacing Usually the cen tral hole with the punched no 2 is...

Страница 240: ...igher Key Shaking share rotational speed lower After reaching the stage 1 shaking movement may be completely switched off releas ing and newly pressing the key for several seconds As soon as depth con...

Страница 241: ...h the vehicle identification number 6E partially the volume controller with hand wheel is installed The hand wheel of the volume controller for manual emergency adjustment of the rotational speed must...

Страница 242: ...obstacle In doing so the hydraulic fluid from the stone protec tion cylinder is displaced into a pressure reservoir 3 Once the obstacle has been overcome the oil from the pressure reservoir presses th...

Страница 243: ...of 170 bar This value should not be exceeded because otherwise damage may be caused to the lifting unit In case of possible loss of pressure the stone protection pressure is automatically regulated du...

Страница 244: ...sure that the oil level indicators are always filled up with oil Refill oil when no oil is visible in the oil level indicator any more 1 Oil level indicator 2 Linear guide 6 14 11 Share body steering...

Страница 245: ...foreign objects in case of heavy ground then these may easily be removed using the quick gripping device For this purpose Push out the wedge 1 upward using a hammer and take off the guide rod holder 2...

Страница 246: ...seconds the Max stage is reached The highest hydraulic drive speed is achieved in the Max stage To completely stop the lifting shafts first reduce the speed to stage 1 If when reach ing this stage th...

Страница 247: ...lly stopped To clear such a block press the Reverse main lifter drive key 30 on the keypad III While this key is pressed the defoliator shaft leaf worm conveyor and lifting rollers rotate backwards wi...

Страница 248: ...ield is activated ADVICE As soon as a switch ground operation is pressed the reversing buzzer sounds to warn bystanders 6 14 15 Setting the distance between the 4th and 5th lifting rollers Proceed as...

Страница 249: ...is reversed If the key s LED lights the lifting roller turns in the opposite direction to the neighbour ing roller It helps to achieve better cleaning off of soil and leaves pinch roller effect ADVIC...

Страница 250: ...possible from infeed conveyor stage 7 In case of lower infeed conveyor speed stages 1 6 the paddle rotational speed may be set on the R Touch menu Main settings submenu Attachment in the line Paddle...

Страница 251: ...s to central position Both LEDs are lit 6 14 20 Automatic side shift Side shift of the lifter is performed automatically if the following conditions are fulfilled Operating mode Field Gas pedal of the...

Страница 252: ...injuries due to the starting machine Shut off the engine before switching and secure it against inadvertent starting pull off the ignition key For the lifting unit PR2h V the row distance may be set...

Страница 253: ...reduces itself by steering of the share body shift 22 and 41 or 42 before the switching so that the clamping cylinder 1 can be released If the row distance is switched from 45 cm to 50 cm you should...

Страница 254: ...e key 42 you shift the chosen components together reduce row distance or Pressing simultaneously the key 41 you shift the chosen components apart increase row distance Switch off engine Render depth c...

Страница 255: ...arted in the menu The row distance can only be set if the display of the lifted area on the R Touch is less than 0 010ha Shift the row distance on the R Touch in the menu Main settings submenu Attachm...

Страница 256: ...Operation Lifter 256 530 Set the swivel lifter rollers sideward at R Touch in menu Main setting submenu Attachment by the row distance of 500 mm to 50OFF by the row distance of 450 mm to 45ON...

Страница 257: ...eyor faster Key infeed conveyor slower The transfer pipe affixed to the infeed conveyor strainer wheel transfer point is also driven by the infeed conveyor gear unit and is coupled to the infeed conve...

Страница 258: ...the infeed conveyor stops suddenly the cause may be a blockage of the last lifting roller or the paddle amongst other things ATTENTION Repeated reversing of a blocked infeed conveyor leads to damage...

Страница 259: ...ng the ground operation Ground operation on the left side of the machine These keys are ONLY active when no one is sitting in the driver s seat In addition the vehicle must be in lifting mode It means...

Страница 260: ...left and right by turning the stop bolt 2 and locknuts 1 To achieve good soil separation and easy passage of foreign objects the distance should always be set as large as possible ATTENTION Danger of...

Страница 261: ...ICE But the infeed conveyor may not be raised so far that the flow of beets from the lifting rollers to the conveyor is impaired by this In no case may the suspension 4 for the tightening cable rope 2...

Страница 262: ...st be so large even with the lifter raised that these parts in no case touch To set the infeed conveyor height rear first loosen both nuts 2 on the threaded rod 1 Then turn the nuts 2 until neither th...

Страница 263: ...Operation Strainer wheels turbines 263 530 6 17 Strainer wheels turbines The three strainer wheels are driven by a separate hydraulic pump pump strainer wheel drive by means of one oil motor each...

Страница 264: ...t is still mostly cleaned To avoid undesired damage to the beet you should set the rotation speed of the strainer wheels only so high that an even flow of beet is ensured If the rotation speed of the...

Страница 265: ...selection bar appears on the R Touch in the selection field 4 Select with the rotary wheel at the R Select the desired strainer wheel when pressing the rotary wheel the focus jumps on the strainer wh...

Страница 266: ...ated in the bar graph 1 for automatic rotation speed adjustment Should the automated system adjust the speed earlier then only the warning threshold 2 is to be set to a lower level Should the speed ad...

Страница 267: ...switched on ADVICE As soon as a switch ground operation is pressed the reversing buzzer sounds to warn bystanders When this key is pressed the 3rd strainer wheel rotates In addition the elevator and...

Страница 268: ...eight Choose this function with R Select Key guide grids higher Key guide girds lower The outside grids of each strainer wheel are combined at the round tube frame to a height adjustable unit Each of...

Страница 269: ...269 530 The preselected guide grids height can be read in the display area Cleaning path 1 2 3 or displayed selection field 4 ADVICE Too great distance between the strainer wheels and the guide grids...

Страница 270: ...height difference will be restored Separate guide grids adjustment of a single strainer wheel On the selection field 4 touch the strainer wheel a guide grid of which you want to adjust individually T...

Страница 271: ...4 hexagonal nuts 7 In order to achieve smooth low damage beet flow the guide grids must be set initially highly precise in all 3 direction During transfer of sugar beet from the outer grid to the nex...

Страница 272: ...el is fitted with scraper elements These may be removed for level ground and very light soil because then the beets are moved more carefully In the case of very large beets or steep slopes it may make...

Страница 273: ...er as optional equipment specific spring tines for more intense cleaning of the beets To treat the beets more carefully in case of light soil a guide rod may be inserted within the spring tines ADVICE...

Страница 274: ...rainer wheels to avoid a layer of soil building up on the strainer wheel plates and the internal part of the strainer wheel prongs when the soil is sticky They must be adjusted if necessary The plates...

Страница 275: ...into transport or working position from the driver s seat All side and rear bunker grids fold together with the elevator ATTENTION Danger of machine damage When folding the elevator out in some colli...

Страница 276: ...evator drive and always extended to the stop after switching on the drive ATTENTION Only fold the elevator out in if there are no longer any beets in the elevator If the ele vator is blocked or if for...

Страница 277: ...or speed In case of normal lifting conditions the elevator stage 5 is almost always the optimum setting 6 18 3 Elevator monitoring The pressure of the elevator drive is constantly displayed and monito...

Страница 278: ...tarting e g by removing the ignition key and securely holding it protected against access by third parties e g by holding it in your pants pocket The safety switches may in no case be bridged or other...

Страница 279: ...the bunker front wall folds upward ATTENTION Danger of machine damage When folding the bunker bars out in some collisions of machine parts and therefore heavy damage to the machine may happen That s w...

Страница 280: ...with R Select Key Fold unload conveyor articulation part out work ing position Key Fold unload conveyor articulation part in trans port position ADVICE If you fold in during lifting the unload convey...

Страница 281: ...r some collisions of machine parts and therefore heavy damage to the machine may happen That s why always pay attention to the right order when folding the bunker out and in see page 287 Raise and low...

Страница 282: ...0 6 19 4 Switching auger rotating direction Switching of the auger is performed automatically controlled by an ultrasound sensor which is located over the rear bunker grid 1 Ultrasound sensor front 2...

Страница 283: ...d to the front filling direction then the driver is informed about this by a triple beeping sound After the auger has switched direction the R Touch indicates a value of between 80 and 100 for filling...

Страница 284: ...direction of the auger is manually set to fill up the front part of the bunker a note appears on the R Touch but without beeping sound Then the attentive driver should switch the conveying direction...

Страница 285: ...overfilled in case of normal shutdown of the machine drive by the beets present in the beet path It is possible that some beets fall onto the field from the bunker To avoid this the machine drive may...

Страница 286: ...lding pressing the service key 24 and simultaneously engaging the analogue rocker 40 outward for operating position or inward for trans port position ATTENTION Before folding into the transport positi...

Страница 287: ...manually step by step in operating or transport position WARNUNG Hazard of extremely severe injuries Make sure that nobody stands in the hazard zones when the machine is started For folding out perfo...

Страница 288: ...Operation Bunker 288 530 3 Fold unloading conveyor articulation parts out see page 280 4 Raise bunker auger front and rear see page 281 The bunker is completely swung out in operating position...

Страница 289: ...olding into the transport position the bunker must be completely emptied For folding in perform the following actions consecutively 1 Lower bunker auger front and behind see page 281 2 Fold unloading...

Страница 290: ...and rear bunker grids in see page 275 The bunker is completely folded in transport position Check visually if the machine is really in the transport position Clean the machine so that all lighting and...

Страница 291: ...Operation Bunker unloading 291 530 6 20 Bunker unloading...

Страница 292: ...nload conveyor The cleaning roller performs additional cleaning of the beets The unload conveyor moves the beets from the bunker to a vehicle driving alongside or onto a pile The whole emptying of the...

Страница 293: ...panel bunker emptying 50 Raise unload conveyor manually You can raise the unload conveyor with this key If this key is pressed for longer than 2 seconds then a beep sounds and the unloading conveyor...

Страница 294: ...Lower unloading conveyor manually As long as this key is pressed the unloading conveyor is lowered ADVICE This key 51 is only active when the unload conveyor articulation part 1 1 has been swung out c...

Страница 295: ...il you save a new unload conveyor height on it You can see on the R Touch the current unloading conveyor height in and the saved unloading conveyor heights 1 and 2 53 Unloading conveyor height 2 When...

Страница 296: ...oss conveyor runs quickly and the longitudinal conveyor with speed 2 45 Rotary wheel You can continuously control the bunker unloading speed unload conveyor convey ors using the rotary wheel 45 ADVICE...

Страница 297: ...rotating switch at the rotary wheel and turn it simultaneously In this case the light bar in the display 55 is switched by pressing the rotating switch and indicates the set cross conveyor speed As a...

Страница 298: ...pressing the rotating switch and indicates the set longitudinal conveyor speed As an alternative to pressing turning the rotary wheel there is a 2nd speed adjustment option of unload stage 4 You can a...

Страница 299: ...speed 2 in short intervals then the value of the line Start delay unloading stage 5 in the menu Main setting submenu Bunker is set too low In these cases we recommend to set the adjusted value higher...

Страница 300: ...tional speed of the diesel engine you may set it in the menu Main settings submenu Bunker in the line Unload engine rpm pile If the bunker is unloaded onto a driving alongside vehicle during the lifti...

Страница 301: ...eaned off using ROPA cleaner loaders In case of very difficult ground conditions an optimal cleaning effect may only be achieved if the beets are deposited in piles for at least 5 7 days and are kept...

Страница 302: ...h pres sure circulation lubrication If lubrication is not sufficient then a warning signal sounds The R Touch displays the warning icon ATTENTION Hazard of severe damage to the machine Immediately swi...

Страница 303: ...the hoses of the hydraulic system for aging and damage Immediately exchange damaged or aged hoses Only use original ROPA hoses or hoses fully con forming to the technical specifications of the origin...

Страница 304: ...tor dri ves will reverse for a cycle The level should be kept in a range between 80 and 100 Displayed values above 100 should be avoided If the hydraulic fuel level is too low then the R Touch dis pla...

Страница 305: ...r 108 Main lifter drive defoliator shaft leaf worm conveyor only PBSh and PASh depth control shaft lifting rollers 109 Auxiliary lifter drive last lifting roller 2 fold paddle infeed conveyor 110 Gear...

Страница 306: ...Operation Hydraulic system 306 530 Mounted at reduction gear 1st rear axle 115 Emergency steering pump 116 Gear box lubrication reduction gear...

Страница 307: ...d behind the side cover 1 1 Side cover In the position shown the stopcock 3 is open horizontal position To close turn it by 90 The exact reservoir pressure of the compressed air system 4 is displayed...

Страница 308: ...r Compressed air connectors 2 Compressed air coupling in engine compartment right 3 Compressed air coupling near the strainer wheel camera One compressed air service connector 2 is located in the engi...

Страница 309: ...ith grease The lubricating pump supplies the grease to the main distributors the main distribu tors distribute the grease to sub distributors and these supply it to the individual lubri cating points...

Страница 310: ...r enters the pipe system ADVICE Fill the 2 kg supply reservoir when the engine is warm from operation as the grease bucket stands on a heated platform In such a way refilling is possible with a minimu...

Страница 311: ...off again Regularly check the lubricating pipe system Check daily whether the lubricating sys tem works without faults One option is to check the 3 main distributors An indicator pin is installed the...

Страница 312: ...th 12 ultra sound sensors installed in the engine housing WARNUNG The DCA is only a mean of aid and might not detect all obstacles It can not replace your attention WARNUNG You are always responsible...

Страница 313: ...s is 250 300 cm the sensors must be free from dirt ice or snow or they can not function correctly Clean the sensors regularly without scratching or damaging them All sensors are always active during b...

Страница 314: ...to property and the machine The video system could either fail or work incorrectly when it rains heavily snows or is foggy the camera is exposed to very strong white light White streaks may appear on...

Страница 315: ...onveyor camera option 4 Not used 5 Video monitor view splitting 6 26 2 Strainer wheel camera option Strainer wheel camera Optionally your machine can be fitted with a strainer wheel camera for monitor...

Страница 316: ...left Video monitor left option Optionally the second video monitor at the left A column is available in addition to the unload conveyor camera In this case the image of the unload conveyor cam era is...

Страница 317: ...em R View The pictures of the R View camera left 2 rear view camera 3 and the R View camera right 4 are summed up to bird s eye view on the machine The picture is displayed on the video monitor at the...

Страница 318: ...not on the video display You can activate the bird s eye view function with the key 5 The video display shows the environment around the rear part of the machine approx 5 m from each side approx 3 m...

Страница 319: ...o the automatic mode with the key AUTO 9 Now it switches between the different cameras as required It means Driving forward articulation rear axle straight Rear view camera Driving forward articulatio...

Страница 320: ...hen the set temperature is reached Ventilator speed Choose this function with R Select Key fan rotational speed faster Key fan rotational speed slower 6 27 2 Adjusting set temperature The set temperat...

Страница 321: ...the rear wall at the right In case of cold weather open both air vents in the base of the driver s seat to heat up the footwell As soon as you have opened these air vents the air volume at the other...

Страница 322: ...em ON OFF Key 31 press once LED is on no cooling only fresh air respectively heating Keep key pressed for several seconds LED flashes defroster function for clearing windows Fan and heating system run...

Страница 323: ...As experience has shown the machine can not be started with a battery voltage of less than 24 Volts When a generator fails the following icon appears on the R Touch 6 28 2 Battery disconnect relay Whe...

Страница 324: ...the exhaust gas after treatment system SCR system may occur The tumbler switch 94 for emergency shutdown of the battery is situated right near the rotation point of the bunker ladder This switch may...

Страница 325: ...key is pressed for FEED ENTER 2 This key may be used to wake the printer from sleep mode and to feed paper When the feed key 2 is pressed at first one line of the currently set font is fed and if pres...

Страница 326: ...s The printer is designed for a paper width of 57 5 0 5 mm at 60 g m2 ROPA offers a suitable paper roll as standard equipment ROPA item no 207155 Other paper may cause malfunctions Which side of the t...

Страница 327: ...outside shows in direction of the printing mechanism Only this outer side may be printed by the printer Close the lid strongly pressing on it It audibly snaps so that you can now tear off paper on the...

Страница 328: ...witch off all loads for electrical power Pull off the ignition key Switch off the main battery switch Leave the machine and lock the driver s cabin Swing up or fold in both mounting ladders and in cas...

Страница 329: ...Maintenance and Service 329 530 7 Maintenance and Service...

Страница 330: ...Maintenance and Service 330 530...

Страница 331: ...ection and protection of the environment Never forget when you do not comply with the applicable regulations on safety health protection or protection of the environment you needless endanger yourself...

Страница 332: ...filter ele ment and one safety cartridge In case of cleaning or maintenance always both main elements and both safety cartridges must be simultaneously maintained respectively exchanged ATTENTION Haza...

Страница 333: ...changed for new and undamaged filter cartridges The filter cartridges may only be removed when the engine is shut down The safest quickest and cleanest way of maintaining the filter cartridges is exch...

Страница 334: ...the pipe having an angle of 90 at the lower end see illustration This pipe is not commercially available but may be self made without any problem It should be long enough to reach the bottom of the ca...

Страница 335: ...ight Damaged fil ter cartridges may never be reused in any case Use only original MANN Hum mel filter cartridges main element ROPA item no 303187 safety cartridge ROPA item no 303188 In no case instal...

Страница 336: ...w it hand tight clockwise 5Nm Storage of filter cartridges Filter elements must be stored protected against dust and moisture in original packag ing so that they cannot be damaged Best of all store fi...

Страница 337: ...an oil and filter exchange Clean before oil change wide area around the oil filter and the oil filler cap Change the oil only with engine warm after operation Park the machine on level ground Put an o...

Страница 338: ...king on the oil dipstick Do not fill in too much engine oil Check engine and oil filter for leaks visual inspection 7 1 3 Fuel supply ADVICE Hazard of damage to the environment from leaking fuel When...

Страница 339: ...d Once the engine has started the electric pump is switched off ADVICE The electric pump may not be switched on with the engine running set in the menu Special functions in the line Service fuel filte...

Страница 340: ...h drain screws 2 again in the water collection vessel Moisten the new sealing for the lid 1 lightly with oil Install the lid 1 tightening torque 40Nm with the new sealing Make sure that the sealing is...

Страница 341: ...by lateral pressure at the lower edge of the filter insert Replace the gasket of the screw on cover Cover evenly and completely the both sealings of the filter insert with the supplied grease as well...

Страница 342: ...crew 3 Let the water drain Retighten the drain screw 7 1 3 3 Bleeding the fuel system Call up on the R Touch menu Special functions Choose in the line Service fuel filter option ON An actual fuel pres...

Страница 343: ...x 49 0 40 52100 244 Internet www schuelke com E mail sai schuelke com In case of need please contact the manufacturer for instance to enquire about sources abroad Consumption 0 5 1 0 l per 1000 l of d...

Страница 344: ...ials always make sure that the corrosion protec tion antifreeze agents do not enter the environment but are disposed of in a manner compatible to the environment Always make sure of sufficient antifre...

Страница 345: ...y is assembled specifically in the area of fan hub at the cooler surface Therefore regular manual cleaning of the cooler is very useful and necessary When performing cleaning work on the air intake gr...

Страница 346: ...nst inadvertent starting pull off the ignition key and take it with you Use for climbing up to the cooling system the provided steps 1 Secure the steps against swinging away with the securing flap 2 L...

Страница 347: ...ys wear the appropriate protective clothes protective gloves solid head wear tight fitting work clothes Check the cooling system for dirt Swing the condenser and the oil cooler of the CVR gears upward...

Страница 348: ...ayed on R Touch The cooling water expansion tank is located under the radiator cover in the driving direction left near the radiator 1 Filler cap WARNUNG Burning hazard As long as the engine is warm t...

Страница 349: ...reeze agents in the coolant is warranted if it is frost proof up to 37 C If less antifreeze is indicated then correct the mixture ratio If the concentration is too low there is the hazard of damage to...

Страница 350: ...ted at the cooling water pipe see image Slowly open the filler cap at the expansion tank of engine cooling system relieve excess pressure then take off the cap Screw on drain hose on both drain valves...

Страница 351: ...e agents since the maximum frost protection is achieved then and greater share in the mixture reduces frost protection and worsens heat dissipation 55 vol corresponds to frost protection up to about 4...

Страница 352: ...ine damage Even filling in small amounts of other liquids leads to great damage to the SCR exhaust after treatment system No accommodation will be granted for such damage Utmost cleanliness must be en...

Страница 353: ...oil change Place a suitable receptacle under the AdBlue pump and screw out the filter hous ing 4 Remove the frost protection membrane 6 and the filter insert 5 from the AdBlue pump module The filter...

Страница 354: ...ntenance reg ulations see maintenance booklet for the engine Leak and condition examination of all pipes and hoses of the engine Checking the intake lines between the air filters and engine cooling an...

Страница 355: ...lass 2 It must be within the inspection glass range in no case above the top edge of the inspection glass The inspection glass is located on the left side of the pump distributor gears The gear oil is...

Страница 356: ...t ROPA item no O 20350003 and new O ring ROPA item no 412302 Before assembly coat them with some oil Retighten the bolt connection of flange and hose Unscrew the oil drain hose again and screw on the...

Страница 357: ...peo ple who are familiar with handling of pressure reservoirs Render the system pressureless before all work on the hydraulic system or on the pressure reservoirs Work on the hydraulic system may only...

Страница 358: ...hat a soiled cooler achieves a clearly reduced cooling per formance This substantially lowers the load bearing capacity of the machine and therefore the lifting performance If the hydraulic fluid gets...

Страница 359: ...Hydraulic system 359 530 WARNUNG Burning hazard All coolers heat up during operation Hazard of severe burnings Wear protective gloves Before all work performed on the cooling systems let the machine...

Страница 360: ...d is located at the rear left in the engine compartment In addition to the display on R Touch oil level and oil temperature can also be read at the inspection glass 1 on the left side of the hydraulic...

Страница 361: ...acuum pump do not set a vacuum on more than 0 2 bar 7 3 1 1 Hydraulic fluid change Drain valve hydraulic fluid ADVICE The entire machine contains more than twice as much hydraulic fluid as can be drai...

Страница 362: ...draulic fluid container must be taken off Flush the intake sieves from inside to the outside using sufficient cleaning agent Reinstall the intake sieves Place the gasket and the metal lid onto them Be...

Страница 363: ...ment ROPA item no 270665 First exchange of all filter element is required after the first 50 operating hours there after annually 1 Suction return filter ADVICE When exchanging the filter elements as...

Страница 364: ...he inner side of the strainer on metal chips or other foreign bodies This protective strainer fil ters the hydraulic oil e g sucked from the hydraulic oil tank by a dirty filter element or at low temp...

Страница 365: ...at the top If this is not the case pull off the end cap separately from the element holding pin Inspect the element sur face for dirt residue and larger particles These may point to damage to the com...

Страница 366: ...ont axle steering Removal of the element ROPA item no 270336 is performed as described above in Maintenance pressure filter operating hydraulics The required tool is a ring wrench or fork wrench SW 24...

Страница 367: ...e return pipe 2 Protective strainer There is a protective strainer 2 in the collective return pipe 1 This protective strainer must be removed and cleaned if necessary if there is damage to the hydraul...

Страница 368: ...d into the machine Stop the machine and shut down diesel engine The machine must be secured against inadvertent starting of the engine Each simple joint bears one lubricating nipple Each double joint...

Страница 369: ...Maintenance knuckle joints of the axles The knuckle joints of the double joint shafts in the stub axles of the three steering axles must be lubricated every 200 operating hours Each knuckle joint cont...

Страница 370: ...e oil level before starting diesel engine When the diesel engine has been started checking of the oil level is no longer possible To read the oil level the machine must be standing on even and level g...

Страница 371: ...CVR gearbox may become very hot Hazard of burning Therefore always wear protective gloves and suitable protective clothing during oil change Proceed as follows for an oil and filter exchange Clean be...

Страница 372: ...g unit 10 in order to unscrew it then by one sixth revolution Unscrew the oil drain hose again and screw on the screw cap on the oil drain valve 3 again Open the oil filler screw 4 and fill in fresh o...

Страница 373: ...7 5 1 Oil cooler CVR gearbox Temperature in CVR gearbox is too high When R Touch displays the warning icon the cooler must be cleaned Check daily the oil cooler of the CVR gearbox on soiling If requi...

Страница 374: ...change each time stop the machine and switch off the engine The machine must be secured against inadvertent starting of the engine All maintenance and repair work may only be performed by trained per...

Страница 375: ...crew in again ADVICE The ROPA planetary gear oil filler should be used for filling up the oil ROPA item no 018143 Using this special tool you can precisely and easily fill up the corre sponding oil vo...

Страница 376: ...oil drain screw Fill in oil through the oil filling opening for so long until the oil level reaches the lower edge of the oil filling opening The oil filling opening is located on the rear right side...

Страница 377: ...he lowest part of the axle body Open the oil level control screw and wait until the oil has drained completely Reinsert the oil drain screw Fill in oil through the oil filling opening for so long unti...

Страница 378: ...axle from chassis no 6 1392 on the left front side of the axle Here the oil level control screw is not provided on the rear side The hexagon socket of the other screw is drilled DANGER Injury hazard H...

Страница 379: ...l with LS additives LS Limited Slip as for the 1st rear axle Prescribed oil variants Gear oil API GL5 SAE 90 Filling volume approx 30 litres 7 6 5 Reduction gears A reduction gear unit with its own oi...

Страница 380: ...380 530 1 Oil filling screw The oil filling screw on the right rear side of the reduction gears only 1st produc tion batch 1 Oil filling screw 2 Inspection glass The oil filling screw on the left rea...

Страница 381: ...operation Park the machine on level ground Put an oil resistant collecting vessel of sufficient size underneath Turn off the closing cap of the oil drain screw Open the oil level filling screw and wa...

Страница 382: ...ler reduction gears Check daily the intake grille 6 from oil cooler 7 of the reduction gears on soiling If required clean it with pressure air or spray stream from water hose Never use a high pressure...

Страница 383: ...d by trained personnel Proceed as follows for changing the oil Change the oil only with gears warm after operation Park the machine on level ground Put an oil resistant collecting vessel of sufficient...

Страница 384: ...t of operation for a longer period more than a week the condensation water must also be drained from the com pressed air tank For this press the drain valve slightly sideward or backward CAUTION Falli...

Страница 385: ...s cabin The key must be securely kept by a reliable and trustworthy person during work taken along The defoliator must be moved to maintenance position for work on the bottom of the defoliator and se...

Страница 386: ...hooks because this may other wise lead to heavy damage to the driver s cabin Defoliator maintenance position Choose this function with R Select Key Swing defoliator up Key Swing defoliator down Altern...

Страница 387: ...ring plug Remove safety bolt 2 from storage posi tion Insert into the parallelogram support as shown and secure using the spring plug 3 DANGER Always ensure that there is nobody in the defoliator s pi...

Страница 388: ...winging down of the defoliator from the maintenance position is in the same sense performed in reciprocal sequence as described above However before unfolding for lifting please ensure that the fixing...

Страница 389: ...person moves the leaf sensor the sec ond person reads the values determined on the R Touch Switch on ignition but do not start the engine On the R Touch call up in the menu Service submenu Diagnostic...

Страница 390: ...e spring rods fixed in this position Loosen the screws 5 of the clamping lever left right for rough adjustment Shift the bar structure out until roughly the value 475 is shown on the R Touch Tighten b...

Страница 391: ...s must be readjusted as follows in case of need Screw out the threaded rod 1 using a hexagonal recess wrench and keep it in a safe place Readjust the setting nut 2 so far until it axially touches the...

Страница 392: ...to be installed then the new flail must be adjusted to the already existing flails so that no unbalance occurs Always replace the opposite flail A new defoliator shaft s original diameter is 20 mm fo...

Страница 393: ...ne is available at ROPA under the ROPA item no 018847 To achieve the optimal scalping we recommend to sharpen the scalper flails with this grinding machine every 20 100 ha of worked area depending on...

Страница 394: ...so that the weight of the scalper does not increase needlessly Inflow sheet without skid The inflow sheet 1 must be checked once a week for wear The inflow sheet must be replaced once it no longer pro...

Страница 395: ...st be moved to maintenance position for work on the bottom of the defoliator and secured by inserting the two safety bolts Before beginning work the lifter must be lifted up securely supported with ma...

Страница 396: ...new condition attachment hole 2 rear lower bore 2 Wear angle Inner width between shares 25 to 30mm is ideal in most cases The wear angle 2 serves to protect the share holder from abrasion Replace the...

Страница 397: ...s of the lifting unit daily For this purpose fully lower the lifting unit Perform oil change for the first time after 50 lifter operating hours Please find the fur ther oil change intervals in the mai...

Страница 398: ...530 Lifter gears left Front Rear 1 Oil filling screw 2 Inspection glass oil level control 3 Oil drain screw Prescribed oil variants Gear oil API GL5 SAE 90 Filling volume front approx 4 3 litres Fill...

Страница 399: ...ance and Service Lifter 399 530 Lifter gears right 1 Oil filling screw 2 Inspection glass oil level control 3 Oil drain screw Prescribed oil variants Gear oil API GL5 SAE 90 Filling volume approx 1 5...

Страница 400: ...Maintenance and Service Lifter 400 530 7 9 3 Paddle gears 1 Oil filling screw 2 Oil level control 3 Oil drain screw Prescribed oil variants Gear oil API GL5 SAE 90 Filling volume approx 0 5 litres...

Страница 401: ...h control shaft drive Gears depth control shaft drive only PR2h V 1 Oil filling plug 2 Oil level checking hose 3 Gears depth control shaft drive 4 Oil drain screw Prescribed oil variants Gear oil API...

Страница 402: ...l checking hose 3 Depth control rollers drive motor 4 Oil level Prescribed oil variants Gear oil API GL5 SAE 90 Filling volume each approx 0 8 litres ADVICE The oil in the depth control shaft drive mo...

Страница 403: ...530 7 9 5 Shaking share gears 1 Oil filling screw 2 Inspection glass oil level control 3 Oil drain screw Prescribed oil variants Fully synthetic gear oil API GL5 SAE 75W 90 as per ZF stan dard TE ML 0...

Страница 404: ...the flanges for shifting the eccentric drive must be relubricated every 50 operating hours for the PR2h V lifter Recommendation Keep a separate grease gun filled with copper paste for this It should o...

Страница 405: ...ing Oil in the eccentric shaft bearings is a lifetime oil and must not be changed Check the oil level annually 1 Oil filling opening and oil level control screw 2 Oil drain screw Prescribed oil varian...

Страница 406: ...he groove nut M 75x2 for this ROPA item no 018414 ATTENTION This work may only be performed by people already having sufficient experience in adjusting tapered roller bearings Readjust the bearings so...

Страница 407: ...a transparent piece of hose 1 with bleeding filter on each share body This piece of hose must always be filled with oil If no oil is visible anymore then so much oil must be filled up until the piece...

Страница 408: ...check of the lines of the central lubrication system leading to the lifting rollers bearings visual inspection Exchanging lifting rollers If a stone jutting high up from the ground bend a lifting rol...

Страница 409: ...gears pushed out wards for about 80 mm This work can be made significantly easier with the special ROPA tool item no 018549 pull off device ADVICE The 5th lifting roller is secured on both sides with...

Страница 410: ...s driven by rubber coated friction wheels So that the conveyor does not slip on the slippery drive wheels it is hydraulically ten sioned by movement of the drive shaft When the diesel engine is runnin...

Страница 411: ...ws Loosen the four clamping bolts 1 Then turn the nuts on the setting bolt 2 for 1 2 revolutions Retighten the four clamping bolts 1 and let the infeed conveyor run for several minutes Check by visual...

Страница 412: ...lifter operating hours then annually Perform the oil change after the gear oil has reached operating temperature Lower the lifter completely down Let the oil drain through the oil drain opening 1 into...

Страница 413: ...at on the already lifted spaces a larger quantity of beets is lying then either a guide grid bar or a strainer wheel prong has been broken Immediately replace the damaged part All strainer wheels and...

Страница 414: ...ake with the elevator swung out If the elevator belt sags more when the elevator is swung out but empty then it must be retensioned WARNUNG Injury hazard Hazard to life due to moving machine parts Bef...

Страница 415: ...s switched on and the elevator is running The tension of the elevator belt can be checked only when the both support cylinders are driven out until stop Retensioning The two rollers 1 serve as tension...

Страница 416: ...evator shaft must be checked daily for sticking dirt and be cleaned in case of need dirt scraper In case of extreme conditions intermediate cleaning during the working shift may be required All roller...

Страница 417: ...Maintenance and Service Elevator 417 530 The area around the rotation point of the foldable top elevator channel left 5 has to be cleaned regularly...

Страница 418: ...le joint of the drive in the rear and the counter bearing in front must be lubri cated using the grease gun every 100 operating hours 7 14 2 Ultrasound sensors 1 Ultrasound sensor front 2 Ultrasound s...

Страница 419: ...of around 1200 ha or annually Cross conveyor chains After a lifting performance of around 600 ha or annually When changing the chains turn each chain as shown in the schematic drawing nearby 1 Splint...

Страница 420: ...gitudinal conveyor and cross conveyor may not be tensioned tightly Both convey ors should be tightened so much that the conveyor chains when they have run over the drive wheel run cleanly between the...

Страница 421: ...lts of each conveyor are located at the front at the conveyor turn around under the bunker floor 1 Tensioning bolt 2 Lock nut For retensioning Loosen lock nuts 2 By screwing in the tensioning bolts 1...

Страница 422: ...ioning bolts of each conveyor are located at the conveyor turn around under the bunker floor 1 Tensioning bolt 2 Lock nut For retensioning Loosen lock nuts 2 of the both tensioning bolts Adjust both t...

Страница 423: ...ct chain tension after each 100 operating hours Drive chain cross conveyor and cleaner roller 3 Tensioning blocks Drive chain longitudinal conveyor 4 Oil motor support Do not adjust To retighten these...

Страница 424: ...nal conveyor drive shaft The third bearing is located on the drive shaft behind the chain wheel accessible with opened right protective cover Cross conveyors The three drive shaft bearings on the left...

Страница 425: ...nveyor guide wheels The total of 8 conveyor guide wheels 4 longitudinal conveyors 4 cross conveyors must be lubricated every 100 operating hours Cleaning roller bearing The two cleaning roller bearing...

Страница 426: ...e of need even several times during one working shift Cleaning of the unloading conveyor is very easy if you completely lower the unloading conveyor in cleaning position as shown in the illustration b...

Страница 427: ...ion part 2 by pressing simultane ously the key and the multi key 56 at the unload conveyor operational section and holding the keys further for 10 seconds By pressing the both keys again you can fold...

Страница 428: ...of the cams hit the cleaning roller at the turn around Switch off engine and secure it against inadvertent starting To retighten the belt loosen the clamping bolts 1 on the two bearing brackets and t...

Страница 429: ...530 Drive wheels ATTENTION Replace drive wheels timely do not wait until the unloading conveyor belt leaps Check the drive wheels at least once each season for wear Extremely worn drive wheels lead to...

Страница 430: ...rating at full power even when the recirculating air grid is completely open it can be usually caused by clogged filters Therefore always clean both filters 7 16 1 Condenser air conditioning system 1...

Страница 431: ...s by 90 counterclockwise and pull out Pull out the recirculating filter 1 upward by the flap 2 Blow out recirculating filter using com pressed air Reinsert the cleaned recirculating fil ter Pay attent...

Страница 432: ...n filter element using compressed air Reinsert the cleaned filter element in the holding frame and fasten it using the knurled head screw Close the cover This filter element ROPA item no 352332 should...

Страница 433: ...il additives Totally there is 290 ml of oil in the coolant circuit Coolant type R134a coolant filling volume approx 1680 g Maintenance once a year Have the air conditioning system checked by a qualifi...

Страница 434: ...always wear sufficient protective clothing protective goggles acid resistant gloves apron Avoid skin contact with battery acid Avoid inhaling acid vapours When handling batteries make sure that there...

Страница 435: ...properly printed Open paper stock lid and remove the paper roll Using a small brush remove soiling from paper sensor as well as the tearing edge Strongly blow into the paper stock recess to remove coa...

Страница 436: ...may cause dangerous burns on the skin and within the respiratory sys tem When handling acid batteries always wear sufficient protective clothing protective goggles acid resistant gloves apron Avoid s...

Страница 437: ...period up to 6 month In order to avoid sediments accumulation due to 7 biodiesel content in diesel fuel as well as consequential damages or problems during restart which may result from it the follow...

Страница 438: ...rocess materials Cooling fluid coolant Fuel Batteries Media pressure accumulator under pressure Residual energy Moving parts Now the machine can be disassembled and disposed of by an appropriate dispo...

Страница 439: ...Malfunction and Remedies 439 530 8 Malfunction and Remedies...

Страница 440: ...Malfunction and Remedies 440 530...

Страница 441: ...n there WARNUNG Hazard of extreme injuries or damage to the machine Never defeat safety installations safety locks or safety circuits This may have the consequence of extreme injuries Never perform fu...

Страница 442: ...etal cover identify the fuses In addition there are three electronic automatic cut outs on the inside of the central electrical system cover The electronic automatic cut outs are not integrated into t...

Страница 443: ...on diesel engine The main fuses are situated rear right at the diesel engine Mega Fuse F01 1 supplies the central electrics in the driver s cabin and engine switching cabi net F02 2 supplies the grea...

Страница 444: ...electrics F11 15 Pin 30 A15 computer ESR E in cabin central electrics F12 7 5 Pin 30 A07 color terminal OBD2 Diagnosis outlet X340 in cabin central electrics F13 3 Inside light right in cabin central...

Страница 445: ...d in cabin central electrics F34 10 Hazard warning system in cabin central electrics F35 15 Rotating beacons in cabin central electrics F36 15 24 V outlet seat console in cabin central electrics F37 1...

Страница 446: ...des in engine switching cabinet F55 40 Pin 30 A435 MCM Mercedes in engine switching cabinet F56 15 24 V outlet rear in engine switching cabinet F57 15 Pin 30 straight from battery battery relays suppl...

Страница 447: ...cabinet electronic fuses in the lifter box electronic fuses in the central electrics The fuses F70r F127r are implemented as self resetting electronic automatic cut outs If the light emitting diode L...

Страница 448: ...the central electrics 24V F122r 100 mA B02 sensor wheel angle 2nd axle B154 B155 inclination sensor articulation front part in the central electrics 24V F75r 100 mA B26 PS traction drive forward B377...

Страница 449: ...ine 1 B22 rpm turbine 2 in engine switching cabinet 8 5 V F93r 100 mA B23 rpm turbine 3 B34 sensor unloading conveyor height in engine switching cabinet 8 5 V F94r 100 mA B120 unload conveyor articula...

Страница 450: ...00 mA B68 PS defoliator relief right B69 PS defoliator relief left in the lifter box 24V F116r 100 mA B70 PS stone protection B28 rpm defoliator in the lifter box 24V F117r 100 mA B160 rpm rubber defo...

Страница 451: ...internal wiring miscellaneous orange Control lines for all valves and solenoids all Y Feature twisted cables white twisted CAN high brown twisted CAN low twisted together CAN BUS data line 8 5 Search...

Страница 452: ...t with rotary wheel 320843 A19 Air conditioning control device next to air condi tioner on the floor Control temperature in the cabin 352414 A32 DCA module Engine compart ment bottom central before re...

Страница 453: ...w of diagnostic menus Please find below illustrations of the available diagnostics menus on the R Touch They facilitate malfunctions diagnostics for service personnel if you call up the corre sponding...

Страница 454: ...Malfunction and Remedies Searching for malfunctions using R Touch 454 530 8 5 1 1 Digital inputs...

Страница 455: ...Malfunction and Remedies Searching for malfunctions using R Touch 455 530 8 5 1 2 Analogue inputs...

Страница 456: ...Malfunction and Remedies Searching for malfunctions using R Touch 456 530...

Страница 457: ...Malfunction and Remedies Searching for malfunctions using R Touch 457 530 8 5 1 3 Rpm inputs...

Страница 458: ...Malfunction and Remedies Searching for malfunctions using R Touch 458 530 8 5 1 4 Outputs PWM SW...

Страница 459: ...Malfunction and Remedies Searching for malfunctions using R Touch 459 530...

Страница 460: ...Malfunction and Remedies Searching for malfunctions using R Touch 460 530 8 5 1 5 CAN_Bus...

Страница 461: ...Malfunction and Remedies Searching for malfunctions using R Touch 461 530 8 5 1 6 Diesel engine A403 CPC4...

Страница 462: ...Malfunction and Remedies Searching for malfunctions using R Touch 462 530 8 5 1 7 Error memory machine...

Страница 463: ...Malfunction and Remedies Searching for malfunctions using R Touch 463 530 8 5 1 8 Error memory engine 8 5 1 9 Joystick...

Страница 464: ...Malfunction and Remedies Searching for malfunctions using R Touch 464 530 8 5 1 10 Air conditioning control device...

Страница 465: ...Malfunction and Remedies Searching for malfunctions using R Touch 465 530 8 5 1 11 Operating Components...

Страница 466: ...Malfunction and Remedies Searching for malfunctions using R Touch 466 530 8 5 1 12 Functions traction drive...

Страница 467: ...Malfunction and Remedies Searching for malfunctions using R Touch 467 530 steering...

Страница 468: ...Malfunction and Remedies Searching for malfunctions using R Touch 468 530 depth guide...

Страница 469: ...Malfunction and Remedies Searching for malfunctions using R Touch 469 530 Distance Controll Assistant DCA 8 5 1 13 GPS data...

Страница 470: ...Malfunction and Remedies Searching for malfunctions using R Touch 470 530 8 5 1 14 Pressure sensors 8 5 1 15 R View...

Страница 471: ...batteries with a bat tery voltage of 24V and sufficient capacity may be used for jump starting ADVICE Danger of machine damage We would expressly like to point out that quick charge devices and mains...

Страница 472: ...minal 2 must be disconnected and the main battery switch must be switched off Do not remove the plus terminal of the battery bridge 1 Only normal battery charging devices may be used for charging the...

Страница 473: ...uch at any point First connect up the negative terminal of the battery of the assisting vehicle to the negative terminal of the battery of the Tiger 5 Alternately a blank metallic and electrically con...

Страница 474: ...the respective work under the regional regulations Welding on structural parts or parts with a safety function may only be performed after enquiry with ROPA to the extent as it is admissible under th...

Страница 475: ...machine itself If it should be necessary to tow the machine then always observe the regional regula tions on the towing vehicle and on securing of the vehicle combination on public roads and paths Eng...

Страница 476: ...e carried out by qualified versed personnel only in an extreme emergency In case of need contact ROPA customer service ADVICE Always make sure of sufficient rigidity of the salvaging aids Consider tha...

Страница 477: ...ck up the front axle 1 you need the ROPA lifting device for portal axles ROPA item no 018806 1 with the contour plate ROPA item no 018806 3 To jack up the rear axles 2 you need the ROPA lifting device...

Страница 478: ...edges Work on the vehicle brakes may only be performed by specialist personnel with corresponding training e g motor vehicle mechanics agricultural machinery mechanics brake service etc in compliance...

Страница 479: ...aded actuator is 25 10 bar Switch off engine and secure it against inadvertent starting Secure the vehicle against rolling away using the two wedges Take off screw on cover 2 Screw the emergency relea...

Страница 480: ...hine These test cables may only be connected to the solenoid valves by trained and instructed spe cialist personnel Should an electrically controlled valve malfunction then in any case without excep t...

Страница 481: ...will be pressed out at the safety valve 1 directly at the pipe output of the pump To remove this block proceed as follows 1 Safety valve Search for the blocked spot in the pipe system Go along the st...

Страница 482: ...only slight resistance when greasing the lubricating nip ple at the main distributer then the grease can flow freely into the grease reservoir of the central lubrication pump In this case the wing in...

Страница 483: ...esides the rear apron bracket 8 16 Checklist for optimising the lifting quality For machines with scalper Micro Topper and standard topper In the case of lifting faults check change the settings in th...

Страница 484: ...ightly on grip correct guide bar Root fracture Lift deeper Reduce damaged beet lifting speed Check replace lifting shares Reduce infeed conveyor rpm Reduce strainer wheel rpm Set sliding ring on pig t...

Страница 485: ...ls Reduce distance between inner grids and strainer wheel For machines with rubber defoliator In the case of lifting faults check change the settings in the following sequence Remaining beet leaves Se...

Страница 486: ...ting unit Increase share distance Set share angle flatter Set roller position lower Check PA guide rods on share body lost broken Install larger lifting shafts if the beets are very small Reduce infee...

Страница 487: ...Lists Tables Plans Diagrams Maintenance Verification 487 530 9 Lists Tables Plans Diagrams Maintenance Verification...

Страница 488: ...Lists Tables Plans Diagrams Maintenance Verification 488 530...

Страница 489: ...Gears on the lifter PR2h Rollers left front approx 4 3 Rollers left rear approx 1 2 Rollers right approx 1 5 Paddle gears approx 0 5 Depth control shaft gear only PR2h V 2 units per machine Gear oil A...

Страница 490: ...g fuel prefilter insert Draining water from the water collecting vessel X X Replacing fuel fine filter and prefilter at the engine Draining water from the water collecting vessel X X X Replace air fil...

Страница 491: ...X X X Axles Check oil level X X Change oil X X X Hydraulic system Clean hydraulic fluid cooler X X X Check oil level X Change hydraulic fluid X X Clean intake sieves inside the fluid tank every 2 year...

Страница 492: ...to once weekly Retighten flail fastening defoliator shaft after the first 10 lifting hours Lifter Check oil level at all lifter gears X X Change oil at all lifter gears X X X Check oil level only PR2...

Страница 493: ...hrs Unloading conveyor Tighten the belt X Bunker floor all conveyors elevator shafts remaining machine Remove soiling and sticking dirt X X Others Refill grease container X X Grease lubricating points...

Страница 494: ...ddle outside only PESh 2 200 Lifter Teeth flange shaking share gears only at PRh V 5 50 Cylinder share bar adjustment 4 100 Cylinder defoliator maintenance position rod ends 4 200 Cylinder shaft movem...

Страница 495: ...500 Universal joint of cardan shafts Cardan shafts of the front axle to cardan intermediate shaft 4 200 Intermediate drive shaft 2 200 Cardan shaft of the cardan intermediate shaft to reduction gears...

Страница 496: ...API GL 5 SAE 90 435020 Hyp SAE 85W 90 Agip ROTRA MP AVIA HYPOID 90 EP Energear Hypo90 Axle EPX 85W 90 Gear oil LS API GL 5 SAE 90 LS 435043 Hyp LS SAE 85W 90 Agip ROTRA MP S SAE 85W 90 AVIA HYPOID 90...

Страница 497: ...40 Gear oil API GL 5 SAE 90 435020 TITAN GEAR HYP SAE 90 Mobilube HD A 85W 90 Spirax S3 AD 80W 90 EP B 85W 90 Gear oil LS API GL 5 SAE 90 LS 435043 TITAN GEAR LS SAE 90 Mobilube LS SAE 85W 90 Spirax...

Страница 498: ...dinol Ultra Truck MD 0538 x Addinol Lube Oil GmbH Leuna Deutschland Agip Sigma Super TFE x ENI S p A Refining Marketing Division ROM ITALY Akros SYNT GOLD 10W 40 x PETRONAS LUBRICANTS INTERNATIONAL VI...

Страница 499: ...C Schmierstoff GmbH Co KG Hoya Deutschland COFRAN MARATHON SAE 10W 40 x Fuchs Lubrifiants France NANTERRE CEDEX FRANCE CYCLON D1 EURO STD x Cyclon Hellas S A ASPROPIRGOS GREECE Delo XLD Multigrade x C...

Страница 500: ...lub AG Mannheim Deutschland G PROFI GT 10W 40 x Gazpromneft Lubricants LTD MOSCOW RUSSIA G Profi GTS 5W 30 x Gazpromneft Lubricants LTD MOSCOW RUSSIA GALP GAL XIA ULTRA XHP x Petr leos de Portugal Pet...

Страница 501: ...bil Delvac XHP LE 10W 40 x Exxon Mobil Corporation FAIRFAX Virginia USA MOGUL DIESEL DTT PLUS 10W 40 x Kuwait Petroleum ROZENBURG THE NETHERLANDS MOL Dynamic Synt Diesel 10W40 x MOL Hungary Financial...

Страница 502: ...0 x Mitan Mineral l GmbH Ankum Deutschland PROFI CAR ACTRON LONGLIFE x PROFI TECH GmbH Friedrichshafen Deutschland ProFleet 5W 30 x The Valvoline Company LEXINGTON KY USA ProFleet NTI x The Valvoline...

Страница 503: ...XLD 3 SAE 10W 40 x LUKOIL LUBRICANTS EUROPE Oy Oy Teboil Ab HAMINA FIN LAND TECTROL SUPER TRUCK 1040 x BayWa AG M nchen Deutschland TECTROL SUPER TRUCK 530 x BayWa AG M nchen Deutschland Tedex Diesel...

Страница 504: ...ol International Limited Glasgow UNITED KINGDOM Veedol MAX PRO EXTRA 10W 40 x Veedol International Limited Glasgow UNITED KINGDOM Veedol MAX PRO PLUS 10W 40 x Veedol International Limited Glasgow UNIT...

Страница 505: ...D 40 SUPER EUROLUB GmbH Eching Deutschland EVO ST40 M ller Mineral le GmbH Co KG Eschweiler Deutschland Fuchs MAINTAIN FRICOFIN DP Fuchs Petrolub AG Mannheim Deutschland Glysantin G40 BASF SE Ludwigs...

Страница 506: ...at the tank 301106 Hydraulics Suction return filter in the oil tank 270665 High pressure filter element small front left O ring for this 1 pc each 53 57 3 53 NBR 70 270336 412404 High pressure filter...

Страница 507: ...Lists Tables Plans Diagrams Maintenance Verification Filter cartridges V belts 507 530 Driver s cabin recirculating filter 352422 V belt Flat belt generator air conditioning water pump 1 pc 226065...

Страница 508: ...72 85 125 145 M14 115 135 200 235 M16 180 210 310 365 M18 245 300 430 500 M20 345 425 610 710 M22 465 580 820 960 M24 600 730 1050 1220 M27 890 1100 1550 1800 M30 1200 1450 2100 2450 Metric fine threa...

Страница 509: ...Lists Tables Plans Diagrams Maintenance Verification Lubricating plans 509 530 9 8 Lubricating plans 9 8 1 Lubricating plan for ROPA Tiger 5 only basic machine with 74 lubricating points...

Страница 510: ...Lists Tables Plans Diagrams Maintenance Verification Lubricating plans 510 530...

Страница 511: ...Lists Tables Plans Diagrams Maintenance Verification Lubricating plans 511 530 9 8 2 Lubricating plan PR2h lifting unit 6 row 45cm 50cm variable...

Страница 512: ...SWh defoliator 9 8 6 Lubricating plan for PBSOh PB2SOh PASOh defoliators 9 8 7 Lubricating plan for PESh 45 50 V 25 Depth control wheel left Leaf sensor left 25 Depth control wheel hub left Depth cont...

Страница 513: ...thermostats and temperature sensors Operating materials which contain traces of AdBlue must not be used Handling AdBlue contaminated by foreign substances Individual components of the BlueTec SCR syst...

Страница 514: ...Viscosity dynamic approx 1 4 mPa s at 25 C Protection of electrical and electronic components when handling AdBlue AdBlue leads to corrosion of electrical and electronic components Due to this reason...

Страница 515: ...d disposal regulations The applicable waste treatment classification is location dependent and is to be car ried out in accordance with the European Waste Catalogue EWC and or the German Directive on...

Страница 516: ...sel engine Engine oil Engine oil filter Engine fuel prefilter Engine fuel fine filter Fuel prefilter at the electric pump Air filter main cartridge Air filter safety cartridge Antifreeze checked Coola...

Страница 517: ...r hrs Oper hrs Oper hrs ok ok ok ok ok left front left rear right Paddle gears Shaking share gears Infeed conveyor gears Pump distributor gears Gear oil PDG oil filter CVR gearbox CVR gear oil CVR oil...

Страница 518: ...Lists Tables Plans Diagrams Maintenance Verification Maintenance verification 518 530 9 10 2 Maintenance confirmation 9 10 3 Software updates Version Date Name...

Страница 519: ...uctions by last name and first name on date about the specific obligation of safe driving of the machine and the associated requirements Subjects of these instructions were The chapter driving on road...

Страница 520: ...In any case follow the instructions of the machine operator Never enter the hazard zones Should you have entered a hazard zone by mistake then immediately and speedily leave this hazard zone but witho...

Страница 521: ...lifting by the owner I have completely received this information and understood it I oblige not to enter the hazard zones as long as the machine is running in lifting operation I have been informed th...

Страница 522: ...Phone Mobile phone Handover confirmation First use date No deficiencies were found during the test run The safe operation and maintenance were explained to me The following items were handed to me to...

Страница 523: ...a an Internet entry page as well as for any other advertising consult ing and information purposes written by phone or e mail about products and services can be received by the ROPA support point and...

Страница 524: ...524 530...

Страница 525: ...Index 525 530 10 Index...

Страница 526: ...Index 526 530...

Страница 527: ...2 Collective return pipe protective strainer 367 Colour terminal R Touch 68 Coming Home 135 Compressed air reservoir 308 Compressed air system 307 Compressor 307 Condensate drain 432 conveyor chains 4...

Страница 528: ...7 Hydraulic oil tank 360 Hydraulic system 303 357 Hydraulic valves 480 I Infeed conveyor 257 410 411 Infeed conveyor gears 412 infeed conveyor tension 410 instructions given to the driver 519 Internal...

Страница 529: ...ct 73 96 Readjusting eccentric bearing shaking share drive 406 Readjusting warning thresholds 127 Rear view camera 314 Rearview mirror 83 Recirculating filter 431 Reduction gears 379 Relays list 450 R...

Страница 530: ...326 the unload rotating speed 300 tool box 93 Torque table for bolts and nuts 508 Towing 475 476 Traction drive 43 transport by low loader 48 Transport draft 46 Type overview 18 Tyres 43 Tyres pressur...

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