Pub. No. 1290 - January 2010
3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
OTHER IMPORTANT OPERATIONAL SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
OWNER RESPONSIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
OPERATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
DUAL-DOK SYSTEM DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
DUAL-DOK SYSTEM FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
DUAL-DOK SYSTEM RESET PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
GENERAL TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
HYDRAULIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
ELECTRICAL SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
LIMIT SWITCH ARM SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
STANDARD WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BACK COVER
RITE-HITE
®
Dual-Dok
®
Combined Lift & Leveler System Owner’s Manual
TABLE OF CONTENTS
PRODUCT SPECIFIC WARRANTY
RITE-HITE
®
warrants the DUAL-DOK
®
System for five-years parts and one-year labor from date of shipment in
accordance with Rite-Hite's Standard Warranty Policy.
NOTICE TO USER
Your local RITE-HITE
®
representative provides a Planned Maintenance Program (P.M.P.) which can be fitted to your
specific operation. Call your local representative or the RITE-HITE
®
Corporation at 414-355-2600.
The RITE-HITE
®
products in this manual are covered by one or more of the following U.S. patents: 5,040,258;
5,271,183; 5,323,503; 5,375,965; 5,440,772; 5,442,825; 5,531,557; 5,546,623; 5,553,987; 5,582,498; 5,664,930;
5,702,223; 5,762,459 (RE: 37,570); 5,882,167; 5,964,572; 6,010,297; 6,052,268; 6,065,172; 6,070,283; 6,074,157;
6,085,375; 6,092,970; 6,106,212; 6,116,839; 6,190,109; 6,220,809; 6,238,163; 6,276,016; 6,311,352; 6,318,947;
6,322,310; 6,360,394; 6,368,043; 6,431,819; 6,488,464; 6,497,076; 6,499,169; 6,505,713; 6,524,053; 6,634,049;
6,654,976; 6,676,360; 6,726,432; 6,773,221; 6,832,403; 6,880,301; 6,892,411; 7,032,267; 7,062,814; 7,134,159;
7,213,285; 7,216,391; 7,363,670; 7,380,305 and pending U.S and foreign patent applications.
RITE-HITE
®
, LEVEL-RITE
®
, THINMAN
TM
, SAFE-T-LIP
®
, HYDRACHEK
®
, WHEEL-LOK
TM
, DOK-LOK
®
, DUAL-DOK
®
,
SAFE-T-STRUT
TM
, DOK-COMMANDER
®
, JUMBO
TM
, HYDRA-RITE
TM
, SAFE-T-GATE
®
, and SMOOTH TRANSITION
DOK SYSTEM
TM
, are trademarks of RITE-HITE
®
Corporation.
INTRODUCTION
Read this entire manual before installing any DUAL-DOK
®
System.
The DUAL-DOK
®
System by RITE-HITE
®
is intended to provide a more efficient work place for workers in shipping and
receiving dock areas. The DUAL-DOK
®
System is a mechanical device that, when properly installed and operated,
provides access between dock and truck in the Leveler Mode, as well as variable access from dock level through
ground level in the Lift Mode. The interior and exterior lights, signs, horn, and message center provide instructions to
the truck driver and DUAL-DOK
®
System operator.
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