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REER S.p.A. - Via Carcano, 32 - 10153 Torino, Italy - Internet: www.reersafety.com - e-mail: [email protected]

8541205 - rev

.1 - 02/09/2019

Safety

EC DECLARATION OF CONFORMITY

Dichiarazione CE di conformità

EC declaration of conformity

Torino, 15/05/2019

REER SpA

via Carcano 32

10153 – Torino

Italy

dichiara che le barriere fotoelettriche

SAFEGATE

sono Dispositivi Elettrosensibili di Sicurezza (ESPE) di :



Tipo 4

(secondo la Norma EN 61496-1:2013; EN 61496-2:2013)



SIL 3

(secondo la Norma EN 61508-1:2010; EN 61508-2:2010; EN 61508-3:2010; EN 61508-4:2010)



SILCL 3

(secondo la Norma EN 62061:2005/A2:2015)



Cat.4 - PL e (secondo la Norma EN ISO 13849-1:2015)

declares that the

SAFEGATE

photoelectric safety barriers are :



Type 4

(according the Standard EN 61496-1:2013; EN 61496-2:2013)



SIL 3

(according the Standard EN 61508-1:2010; EN 61508-2:2010; EN 61508-3:2010; EN 61508-4:2010)



SILCL 3

(according the Standard EN 62061:2005/A2:2015)



Cat.4 - PL e (according the Standard EN ISO 13849-1:2015)

Electro-sensitive Protective Equipments (ESPE)

realizzati in conformità alle seguenti Direttive Europee:

complying with the following European Directives:



2006/42/EC

"Direttiva Macchine"

"Machine Directive"



2011/65/EU

"RoHS – Linea Guida"

" RoHS – Guideline "



2014/30/EU

"Direttiva Compatibilità Elettromagnetica"

"Electromagnetic Compatibility Directive"

e alle seguenti Norme: /

and to the following Standards



EN 50178: 1997



EN 55022: 2006



EN 61000-6-2: 2005

e sono identiche all'esemplare esaminato ed approvato con esame di tipo CE da:

and are identical to the specimen examined and approved with a CE - type approval by:

TÜV SÜD Product Service GmbH – Zertifizierstelle – Ridlerstraße 65 – 80339 – München – Germany

N.B. number: 0123 - Certificate No: Z10 17 12 24820 074

Carlo Pautasso

Simone Scaravelli

Direttore Tecnico

Amministratore Delegato

Technical Director

Managing director

Содержание SAFEGATE MAL2P TRX

Страница 1: ...Installation use and maintenance Type 4 barrier for Access Control with Muting functions integrated TRX Copy of the original instructions...

Страница 2: ...CROSS INTEGRATED MUTING SENSORS FOR BI DIRECTIONAL GATES TX 20 F 4 EXTERNAL PARALLEL MUTING SENSORS FOR BI DIRECTIONAL GATES T4 21 Concurrent 21 PARTIAL MUTING 22 Partial Muting with Enable 22 Partial...

Страница 3: ...ng sequence 47 PARTIAL MUTING 48 1 Partial Muting with Enable 48 2 Partial Muting with Disable 48 APPENDIX B SMP SMPO MODELS WIRING SAMPLE 49 S MODELS ELECTRICAL CONNECTIONS 50 PRECAUTIONS 50 WARNINGS...

Страница 4: ...RY 71 LOG ERRORS DOWNLOAD 71 SAFEGATE ACTIVATION 72 CURTAIN CONDITION MONITORING 72 CONFIGURATION DELETION 72 SETTING CURTAIN GENERAL PARAMETERS 72 SETTING MUTING PARAMETERS 73 Concurrent Muting 73 Se...

Страница 5: ...ces in accordance with EN 61496 1 2 equipped with the Muting function for the protection of persons exposed to dangerous machines or plants SAFEGATE ensures a perfect integration of the Muting sensors...

Страница 6: ...ic with 2 bi directional cross sensors T4 Muting Logic with 4 bi directional parallel sensors S A Model Automatic without Muting S Model without Muting SM Model with Muting and Hardware configuration...

Страница 7: ...ct your country s safety authorities or the relevant industry association if necessary For applications in the food industry consult the manufacturer to verify compatibility between curtain materials...

Страница 8: ...he maximum working range and the height of the area guarded by the model used Before placing the safety device it is important to consider the following general guidelines Verify that the temperature...

Страница 9: ...ctured in compliance with the following European Directives 2006 42 EC Machinery Directive 2014 30 EU Electromagnetic Compatibility Directive And it complies with the following Standards Safety level...

Страница 10: ...1508 2 2010 EN 61508 3 2010 EN 61508 4 2010 SILCL 3 according the Standard EN 62061 2005 A2 2015 Cat 4 PL e according the Standard EN ISO 13849 1 2015 Electro sensitive Protective Equipments ESPE real...

Страница 11: ...thout START RESTART INTERLOCK EDM and Muting function S models integrate the functions of START RESTART INTERLOCK and EDM but do not allow the Muting function SM models allow the Muting function but h...

Страница 12: ...2B DX V MAT4P TRX 2R SX V REFLECTOR REFLECTOR PASSIVE ELEMENT MAT4P TRX 2R DX V MAT4P TRX 4 parallel beams muting arm with reflector MAT4P SX TRX 2B MAT4P DX TRX 2B ACTIVE ARM ACTIVE ARM ACTIVE ELEME...

Страница 13: ...ng arm with reflector MA2P SX 2B ACTIVE ARM ACTIVE ARM ACTIVE ELEMENT MA2P DX 2B MA2P SX 2R REFLECTOR REFLECTOR PASSIVE ELEMENT MA2P DX 2R MAL2P TRX 2 parallel beams muting arm with reflector MA2P SX...

Страница 14: ...beams M TRX muting arms MZT2XP SX MZT2XP DX MZT2XA SX MZT2XA DX REFLECTOR ACTIVE ARM ACTIVE ARM REFLECTOR PASSIVE ELEMENT ACTIVE ELEMENT MZT4P TRX 4 parallel beams M TRX muting arms MZT4PP SX MZT4PP D...

Страница 15: ...material allowed to get through the controlled gate The essential requirements concerning the Muting function are described in the following Standards IEC TS 62046 Application of protection devices f...

Страница 16: ...ng function continues When the first of the 2 sensors is released the material will still have 4 seconds to leave the protected area limited by the curtain The Muting condition will be disabled as soo...

Страница 17: ...remain busy the Muting function continues When the first of the 2 sensors is released the material will still have 4 seconds to leave the protected area limited by the curtain The Muting condition wil...

Страница 18: ...The crossing point of the two Muting sensors must be placed inside the hazardous area to avoid undesirable and dangerous activations of the Muting function The activation of the Muting function occur...

Страница 19: ...of the gate and of the S3 sensor or S2 with material moving in the opposite direction For the T4 models concurrent operation there are two available timeouts 1 30 sec 2 9 hours Sequential The activat...

Страница 20: ...be placed inside the hazardous area to avoid undesirable and dangerous activations of the Muting function The activation of the Muting function occurs after the simultaneous interruption within max 4...

Страница 21: ...the release of the gate and of the S3 sensor or S2 with material moving in the opposite direction For the T4 models concurrent operation there are two available timeouts 1 30 sec 2 9 hours Sequential...

Страница 22: ...the bottom connectors side For this operation it may be useful to verify the Monitor software function free beams are indicated by different colouring than the busy ones and the various numerical inf...

Страница 23: ...due to two different conditions 1 When the selector is released or the 15 minutes expire the override ends bringing the outputs to OFF turning off the lamp and returning the display to normal However...

Страница 24: ...ides the elements for calculating the safety distance If the machine under consideration is subject to a type C specific standard reference should be made to this rule If the S distance calculated app...

Страница 25: ...300 600 900 1200 mm The S distance must not be less than 100 mm If the resulting distance S is greater than 500 mm it is possible to recalculate the distance using K 1600 but in this case the distance...

Страница 26: ...position the elements so that the beam emitted by the system Active Element is received only by the respective Passive Element The following figure shows some examples of correct positioning between t...

Страница 27: ...ssive elements It is therefore necessary to keep a minimum distance d between any reflecting surfaces and the protected area For calculating the minimum distance d it is recommended to use the values...

Страница 28: ...tated by observing the Active element signalling LEDs Make electrical connections according to the directions of the dedicated chapter Pay particular attention to the SAFEGATE model you are connecting...

Страница 29: ...e making any other connections Perform all connections before energizing Safegate The ground connection 0VDC must be common to all system components WARNINGS ON CONNECTION CABLES Conductor Size 0 25 2...

Страница 30: ...a MUTING ENABLE signal rising edge before the use of the sensors 8 Grey EDM Input FEEDBACK K1 K2 External contactors feedback EDM page 33 9 Red OVERRIDE2 Input OVERRIDE REQUEST Refer to the section O...

Страница 31: ...0 VDC ACTUATED SENSOR 5 Grey PE EARTH CONNECTION Table 4 FEMALE CONNECTOR POWER SUPPLY SENSORS MUTING 3 4 M12 5 PIN PIN COLOUR SIGNAL IN OUT DESCRIPTION ELECTRICAL LEVEL 1 Brown 24VDC Sensor Power Sup...

Страница 32: ...MODE MUTING TIMEOUT 24VDC 1 OSSD1 3 4 SENSORS SEQUENTIAL 30 s 24VDC 1 OSSD2 4 4 SENSORS SEQUENTIAL OSSD2 4 OSSD1 3 2 SENSORS TX MODE 30 s OSSD1 3 OSSD2 4 2 SENSORS TX MODE 9 hours OSSD1 3 24VDC 1 2 SE...

Страница 33: ...ELEMENT EDM disabled Software configuration EDM disabled EDM 8 OSSD2 4 SAFEGATE ACTIVE ELEMENT EDM enabled 24VDC FBK K1 FBK K2 EDM 8 OSSD2 4 SAFEGATE ACTIVE ELEMENT EDM enabled 24VDC FBK K1 FBK K2 ED...

Страница 34: ...ith Hold To Run Control 0 1 Override with Pulse Control 1 0 Wrong configuration 1 1 OVERRIDE WITH HOLD TO RUN CONTROL The function starts with the simultaneous activation of the two OVERRIDE inputs ac...

Страница 35: ...the gate can stay in the hazardous area without being detected use as a trip device according to IEC 61496 The Restart command must be located outside the hazardous area at a point where the hazardou...

Страница 36: ...S must be connected at power up as indicated MUTING ENABLE 7 STATUS 12 SAFEGATE ACTIVE ELEMENT MUT_ENABLE disabled SAFEGATE ACTIVE ELEMENT EXT_MUTING ENABLE SIGNAL MUT_ENABLE enabled MUTING ENABLE 7 S...

Страница 37: ...OSSD1 3 Green White 2 SENSORS TX MODE TIMEOUT 9 hours OSSD1 3 OSSD2 4 White Green 2 SENSORS L MODE TIMEOUT 30 s OSSD1 3 24VDC 1 White Brown 2 SENSORS L MODE TIMEOUT 9 hours OSSD2 4 24VDC 1 Green Brow...

Страница 38: ...PULSE OVERRIDE OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red HOLD TO RUN OVERRIDE EDM 8 Grey MUT_ENABLE 7 Black SAFEGATE TRX ACTIVE ELEMENT 24Vdc GND OPERATION WIRIN...

Страница 39: ...OUT 9 hours STATUS 12 24VDC 1 Blue Red Brown 2 SENSORS L MODE TIMEOUT 30 s STATUS 12 OSSD1 3 Blue Red White 2 SENSORS L MODE TIMEOUT 9 hours OSSD1 3 STATUS 12 White Blue Red 4 SENSORS CONCURRENT TIMEO...

Страница 40: ...OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red EDM 8 Grey MUT_ENABLE 7 Black SAFEGATE TRX ACTIVE ELEMENT 24Vdc GND OPERATION WIRING 24VDC 1 Brown GND 2 Blue PE 5 Pink...

Страница 41: ...er 50 m ACTIVE ELEMENT CONNECTIONS Available configurations 1 Configurations with hardware wiring If the operator wishes to configure SMP SMPO models using a hardware wiring it is necessary to refer t...

Страница 42: ...ut MUTING CONFIGURATION Refer to SOFTWARE CONFIGURATION page 44 PARTIAL_MUTING CONTROL PARTIAL MUTING The level of the PARTIAL MUTING page 48 is decided through the configuration software 7 Black MUT_...

Страница 43: ...ORS MUTING 1 2 M12 5 PIN PIN COLOUR SIGNAL IN OUT DESCRIPTION ELECTRICAL LEVEL 1 Brown 24VDC Sensor Power Supply 24VDC Positive 2 White SENSOR2 Input SENSOR 2 Status 5VDC CLEAR SENSOR 11 30 VDC ACTUAT...

Страница 44: ...rol can be enabled disabled via software Hardware configuration EDM 8 OSSD2 4 SAFEGATE ACTIVE ELEMENT EDM enabled EDM 8 OSSD2 4 SAFEGATE ACTIVE ELEMENT EDM disabled Software configuration EDM disabled...

Страница 45: ...te the OVERRIDE The function starts with the simultaneous activation of the two OVERRIDE inputs according to the following table The function only starts if the signals are activated 24VDC at the same...

Страница 46: ...tect a dangerous area and a person once crossed the gate can stay in the hazardous area without being detected use as a trip device according to IEC 61496 The Restart command must be located outside t...

Страница 47: ...ble to choose if the MUTING ENABLE only enables or also disables the Muting function thanks to the programming software Muting Enable active correct Muting sequence MUTING ENABLE DISABLE SAFEGATE can...

Страница 48: ...ing function only for the first n selected beams e g with 10 beams as in figure below This activation only applies to a STAND ALONE MUTING CYCLE It is therefore necessary to reconfirm Partial Muting a...

Страница 49: ...1 Brown GND 2 Blue PE PE 5 Pink 5 SOFTWARE CONFIGURATION OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red EDM NO EDM K1 K2 24Vdc EDM 8 Grey N C ENABLE ON ENABLE OFF EXT...

Страница 50: ...IP67 it is mandatory to protect the unused connectors with the provided protection caps PRECAUTIONS Make the connection to earth before making any other connections Perform all connections before ener...

Страница 51: ...ltage suppressors on the outputs In free protected area conditions the Active element provides a voltage of 24VDC on BOTH outputs Therefore the established load must be connected between BOTH output t...

Страница 52: ...tal Protection Degree IP65 IP67 it is mandatory to protect the unused connectors with the provided protection caps PRECAUTIONS Make the connection to earth before making any other connections Perform...

Страница 53: ...VDC on both outputs Therefore the established load must be connected between both output terminals and the 0VDC AUTOMATIC OPERATION In Automatic operating mode the OSSD1 and OSSD2 safety outputs follo...

Страница 54: ...5 Grey EDM 4 Yellow 24Vdc 24VDC 2 Brown PE PE 8 Red GND 7 Blue K1 K2 24Vdc MODE OF OPERATION MANUAL NO EDM EDM 4 Yellow SAFEGATE ACTIVE ELEMENT 24Vdc GND 24VDC 2 Brown PE 8 Red SEL_B 6 Pink SEL_A 5 G...

Страница 55: ...ailure see TROUBLESHOOTING Yellow Muting active Yellow Override active Yellow Flashing Override request Yellow Sensor interrupted Blue Flashing Orange Flashing No barrier programmation Blue Flashing O...

Страница 56: ...SSD outputs OFF Red blinking Failure detected see DIAGNOSTIC of the table DIAGNOSTIC 2 blinks red Configuration error verify connector wiring 3 blinks red Error static EDM verify connector wiring at p...

Страница 57: ...ied curtain with at least one occupied beam FAIL Curtain in error condition CLEAR Curtain awaiting RESTART GUARD Normal operation condition MUTING Muting underway OVERRIDE Request OVERRIDE In progress...

Страница 58: ...3 3 MUTING LAMP FAILURE Connections on the auxiliary lamp connector 4 OSSD1 OSSD2 error 3 4 pin connectors on the male connector 5 MAIN CARD ERROR Contact ReeR after sales service 5 5 BASE SHEET EEPRO...

Страница 59: ...Configuration M12 5 pin Female Configuration Hardware on Active Element connector S SM SMO models Hardware or software with USB connection PC on SMP SMPO models Conductor dimensions 0 25 2 5 mm2 0 5 m...

Страница 60: ...urable via software SMP SMPO models only Override max time out time 15 minutes renewable Configurable via software SMP SMPO models only Max number of consecutive OVERRIDE 30 Logic muting Crossed beams...

Страница 61: ...0 2 MA T4P TRX G MA T4P TRX VG Working range m 0 3 5 MA T4P TRX MA T4P TRX V Muting Arms MZL2X TRX TRX G MZL2P TRX TRX G Logic L With 2 crossed parallel photocells M TRX Beams 1 Response time ms 100 W...

Страница 62: ...NS CURTAIN DIMENSIONS The figure below is applicable to all models of the Safegate TRX family N B The number of connectors shown is purely indicative Fastening inserts with 2 M6x16 pins MODEL A1 mm A2...

Страница 63: ...ns MAL2P TRX V 2 parallel beams muting arm with reflector high speed MAL2P TRX 2 parallel beams muting arm with reflector MA2P SX 2R 360 REFLECTOR MA2P DX 2B 50 250 ACTIVE ELEMENT 35 PASSIVE ELEMENT A...

Страница 64: ...T4P DX TRX 2B 50 250 360 50 250 360 35 ACTIVE ELEMENT ACTIVE ELEMENT ACTIVE ELEMENT MAT4P SX TRX 2R MAT4P DX TRX 2R 360 360 REFLECTOR REFLECTOR PASSIVE ELEMENT MAT4P TRX V 4 parallel beams muting arm...

Страница 65: ...360 MZL2XPA ACTIVE ELEMENT 105 60 250 360 MZL2XPP REFLECTOR PASSIVE ELEMENT ACTIVE ELEMENT 360 310 MZT2XA DX 240 200 MZT2XA SX 360 310 MZT2XP SX 240 200 MZT2XP DX 105 REFLECTOR REFLECTOR ACTIVE ELEMEN...

Страница 66: ...1GB sufficient enough to operate Windows 7 SP1 Framework 4 0 Hard Disk clear Space 500Mbyte USB connector 1 1 2 0 or 3 0 CD ROM reader SOFTWARE characteristics requested by the PC for connection Wind...

Страница 67: ...2 SAVING CONFIGURATION on Hard Disk 3 LOADING CONFIGURATION from Hard Disk 4 USER IDENTIFICATION 5 PRINT CONFIGURATION REPORT 6 CONFIGURATION VALIDATION 7 CONNECTION 8 DOWNLOAD CONFIGURATION 9 UPLOAD...

Страница 68: ...will appear on the screen to load a previously created configuration icon To proceed with the programming after the connection with SAFEGATE a PASSWORD is required Level 1 password At the first system...

Страница 69: ...en will appear At this stage we have a STATIC reading of the SAFEGATE condition as the curtain is still not in operation In the boxes the information is highlighted General characteristics of the curt...

Страница 70: ...e SAFEPASS password all capital letters The designer who knows the level 2 password is enabled to enter a new level 2 password alphanumeric max 8 characters Programming BLUE and Communication YELLOW l...

Страница 71: ...on software in compliance with the regulations stated in the SAFETY section CONFIGURATION HISTORY Withintheconfigurationhistoryfilearecontainedthe date of creation and the CRC 4 digit hexadecimal iden...

Страница 72: ...with colouration in real time Agraphic representation of the colour coded label in real time Programming blue led and Communication yellow led on Curtain is programmed and communicating CONFIGURATION...

Страница 73: ...ou to set the time variable from 10 sec to infinity within which the Muting cycle must end if when the cycle is not yet over Muting is disabled immediately Concurrent Time Sensors You can set the maxi...

Страница 74: ...to 0VDC to allow a new rising edge for the next Muting cycle refer to the Partial Muting section Muting Timeout Allows you to set the time variable from 10 sec to infinity within which the Muting cyc...

Страница 75: ...tely Time Simultaneous Sensors You can set the maximum time 2 to 5 seconds that must be between the activation of two muting sensors Sensor Filtering With non homogeneous pallet materials and possible...

Страница 76: ...r the entire duration of the function but you must always return to 0VDC Enable to allow a new rising edge for the next Muting cycle refer to the Partial Muting section Muting Timeout Allows you to se...

Страница 77: ...the first n beams 2 in the example Partial Muting with Disable When Partial Muting with DISABLE is selected SAFEGATE enables the Partial Muting function only for the first n beams 2 in the example On...

Страница 78: ...ecessary that all operations be conducted under close supervision of experienced personnel Override can only be activated if Muting is not active and at least one Muting sensor is occupied or if the c...

Страница 79: ...ement Shield the beams coming from the interfering Emitter using opaque protections 128 Configuration error Verify connection of pins 6 11 on the main connector 129 Initial configuration modified Veri...

Страница 80: ...must be no reflective surfaces near the dangerous area 9 Make sure that the MUTING OVERRIDE signal lamp is installed in a visible location by the operator 10 Ensure that there are no spurious light s...

Страница 81: ...e two devices is recommended Cleaning should be carried out with a damp cloth In particularly dusty environments after cleaning the front surface it is advisable to spray it with an anti static produc...

Страница 82: ...oses Failure to comply with the rules of use Negligence lack of expertise incorrect maintenance Repairs modifications adaptations not performed by REER personnel tampering etc Accidents or shocks even...

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