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AH-95-02.4
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2.
Unscrew hose retainer (item 64) from
the handle assembly (item 42). Remove
the hose retainer and the hose connec-
tor assembly (item 65).
3.
Remove the 5/16-inch bushing (item 63)
from the handle assembly (item 42). Re-
move the sleeve (item 62) from the
handle assembly (item 42). This sleeve
might be hard to remove, requiring the
use of an easy-out. If so, take care not
to damage the handle (item 54) or the
1/16-inch bushing (item 61).
4.
Turn the handle assembly (item 42) over
and the 1/16-inch bushing (item 61) and
needle seat (item 60) should fall out. If
they do not fall out, tap the handle as-
sembly (item 42) on the bench lightly. If
paint has dried around the needle seat
(item 60), soak it and the handle (item
54), only, in solvent. Prior to soaking,
remove the needle assembly (item 43)
and needle packing (item 52). Refer to
"Needle Packing Replacement" in the
"Maintenance" section.
5.
Clean the hose connector assembly
(item 65), hose retainer (item 64), bush-
ings (items 61 & 63), and the seal area
of the handle assembly (item 42).
6.
Replace the needle (item 48) or needle
assembly (item 43). Refer to "Needle
Assembly Rebuild" or "Needle Assembly
Replacement", respectively, in the
"Maintenance" section.
7.
Holding the hose connector assembly
(item 65) with the tube section upward,
place the hex end of the hose retainer
(item 64) over the tube and slide it down
as far as it will go. Slide the 5/16-inch
long bushing (item 63), the sleeve (item
62), and the 1/16-inch long bushing (item
61) onto the hose connector assembly
(item 65), making sure the tube of the
hose connector assembly is protruding
beyond the 1/16-inch bushing (item 61).
8.
Set the needle seat (item 60) on top of
the protruding tube of the hose connec-
tor assembly (item 65), so that the flat
surface is pointing upward. Slide the
1/16-inch long bushing (item 61), sleeve
(item 62), 5/16-inch long bushing (item
63), and hose retainer (item 64) up on
the tube until the 1/16-inch long bushing
just contacts the needle seat.
9.
Holding the handle assembly (item 42),
with the seat chamber pointing down-
ward, slide it over the needle seat (item
60), 1/16-inch bushing (item 61), sleeve
(item 62), 5/16-inch bushing (item 63),
and hose connector assembly (item 65)
until the threads of the hose retainer
(item 64) contact the handle assembly
(item 42).
10.
Hold the hose connector assembly (item
65) in upright position and thread the
hose retainer (item 64) into the handle
assembly (item 42) one to two turns.
11.
Push the hose connector assembly
(item 65) into the desired position and
apply Loctite into the gap between the
tube in the hose connector assembly
and the hose retainer (item 64).
12.
Hold the hose connector assembly (item
65) in position and tighten the hose re-
tainer (item 64) into the handle assembly
(item 42). The needle shaft should move
forward as the needle seat is secured
into position.
13.
To reassemble the handle assembly
(item 42) to the gun assembly, refer to
"Handle Assembly Replacement" in the
"Maintenance" section.
Allow Loctite to dry a minimum of twelve
hours before putting gun into service.
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