CLUTCH
6.40
DRIVEN CLUTCH DISASSEMBLY/ INSPECTION, CONT.
4.
Push helix inward. Remove snap ring, washer,
helix, and spring. The spring is a compression
spring only and has no torsional wind.
NOTE: Rotating the moveable sheave so that the roll-
ers are not in contact with either helix ramp surfaces will
lessen the effort needed to push helix inward.
5.
Remove spring seat washer and inspect for wear or
damage. Replace if worn.
6.
Inspect surface of rollers for flat spots and wear.
Rollers must rotate freely on pins without excessive
clearance. Check the roller pin and roller bore for
wear and replace if necessary.
NOTE: ROLLER PIN DISASSEMBLY New roller re-
taining bolts have a dry locking agent applied to the
threads. Before attempting to remove the roller pins,
heat the threaded area lightly with a propane torch. Use
a high quality hexagonal wrench (Allen
t
) in good con-
dition to avoid screw damage. A small amount of valve
grinding compound can be applied to the tip of the hex
wrench to ensure a tight fit. Always use new bolts if they
are removed for inspection. Apply Loctite 680 retaining
compound sparingly to the tapered head portion of the
roller retaining screws. Do not allow locking agent to
contact the inside of the rollers. Do not lubricate the roll-
er or roller pin.
Rollers
Roller
Dry Locking
Agent Applied
To New Screws
Apply Loctite
680 To Tapered
Portion Of Screw
Heat Area
Lightly
Содержание Sportsman 400
Страница 5: ...SPORTSMAN 400 A01CH42AB SPORTSMAN 400 A01CH42AA GENERAL INFORMATION 1 3 MODEL COLOR IDENTIFICATION ...
Страница 6: ...SPORTSMAN 400 A01CH42AC GENERAL INFORMATION 1 4 MODEL COLOR IDENTIFICATION ...
Страница 21: ...Newton Meter to Pound Foot and Pound Inch GENERAL INFORMATION 1 19 TORQUE CONVERSIONS ...
Страница 22: ...Newton Meter to Pound Foot and Pound Inch GENERAL INFORMATION 1 20 TORQUE CONVERSIONS ...
Страница 94: ...ENGINE 3 25 CYLINDER HEAD EXPLODED VIEW 1 Remove the two 6mm flange bolts A from cylinder head A ...
Страница 152: ...Forward FUEL SYSTEM CARBURETION 4 2 FUEL TANK ASSEMBLY ...
Страница 325: ...BRAKES 9 22 FRONT BRAKE CALIPER EXPLODED VIEW Pads Caliper Mount Piston Pin Boot Square O Rings Adjuster Screw ...
Страница 366: ...ELECTRONIC SPEEDOMETER WIRING DIAGRAM ELECTRICAL 10 32 ...
Страница 372: ...ELECTRICAL 10 38 NOTES ...
Страница 379: ...ELECTRICAL 10 39 WIRING DIAGRAM 2001 SPORTSMAN 400 ...
Страница 380: ...ELECTRICAL 10 40 WIRING DIAGRAM 2001 SPORTSMAN 500 EARLY ...
Страница 381: ...ELECTRICAL 10 41 WIRING DIAGRAM 2001 SPORTSMAN 500 LATE ...