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Installation Manual

ALS 30x

02/2016

3

Contents

Please observe the following

-5

General information

-5

Validity and applicability of this manual

Conventions and information

-6

Notes on installation and repair work

-7

Safety instructions

-10

Information and qualifications

Machine operating safety

-14

Dimension diagrams

Installation and Deinstallation

-16

Admissible operation positions

-16

Unpacking, assembling and connecting the machine

-20

-20

Mounting the unwinder

-25

Mounting the dispensing edge holder

Connecting to the mains power supply

Connecting / mounting the external operator panel

Mounting the bonding unit

-37

Connecting the sensors

Photoelectric label sensor

-38

Alternative label sensor

Changing light/dark switching at the product sensor or the alternativ label sensor

Photoelectric product sensor

-47

External roll diameter sensor

-48

Internal OD-sensors

-54

Decommissioning, Dismantling, Disposal

-56

Take the machine out of operation

Dismantling the machine

-56

Machine disposal

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Содержание ALS 30 Series

Страница 1: ...Edition 2 1 2016 Translation of original version INSTALLATION MANUAL ALS 30x Labeler...

Страница 2: ......

Страница 3: ...packing assembling and connecting the machine 20 Transport 20 Unpacking 20 Setting up 21 Mounting the unwinder 25 Mounting the dispensing edge holder 27 Connecting to the mains power supply 33 Connect...

Страница 4: ...Installation Manual ALS 30x 02 2016 4 Contents...

Страница 5: ...achine It is assumed that only knowledgeable and appropriately qualified persons are to perform installation adjustment or repairs Information about the required qualification see chapter Information...

Страница 6: ...y typesetting the illustration number in square brackets Capital letters following an illustration number e g 12A refer to the corresponding position indicated in the illustration Symbols for keys Key...

Страница 7: ...xagon socket driver Rubber and plastic parts Do not allow hoses seals and other rubber or plastic parts to come into contact with grease petrol benzene kerosene or mineral oil Environmental protection...

Страница 8: ...re lines that are laid in front and in back between the switch cabinet and the machine the larger the radiation surface of the radiated electromagnetic energy Lead the signal lines out of the machine...

Страница 9: ...g to the EMC grounding via large metal surfaces Lay all lines as close as possible to metal parts even reserve cables Freely hanging lines act as transceiver antennas Ground all reserve cables and unu...

Страница 10: ...al dangers Knowledge acquired through technical training in mechanics and electronics for example in Germany the training to become a mechatronics engineer Participation in a technical training course...

Страница 11: ...ce with the specifications in this manual Observe additional safety and warning notices attached to the labeler Observe and adhere to all relevant ordinances and rules in their applicable form1 WARNIN...

Страница 12: ...mains voltage Coming into contact with electrically live components can cause potentially lethal electrical shocks and burns After assembling check the printer according to the regulations relevant i...

Страница 13: ...e are correctly installed If the machine must be switched on while the casing is open for repair or inspection Never touch energised components This also applies to components with low voltages Ensure...

Страница 14: ...Installation Manual ALS 30x 02 2016 00 14 Technical Data Technical Data DIMENSION DIAGRAMS 2 Dimensions ALS 30x Part 1 ALS 306 477 ALS 309 539 22 6 298 207 71 25 726 771...

Страница 15: ...Installation Manual ALS 30x 02 2016 00 15 Technical Data 3 Dimensions ALS 30x Part 2...

Страница 16: ...elling The arrows indicate the recommended lateral fixing points An additional fixing point is positioned at the rear side The machine can also be used with only one unwinder Horizontal position 6 Rec...

Страница 17: ...02 2016 00 17 Installation and Deinstallation Vertical position 9 Vertical mounting position for top labelling 7 Vertical mounting position for top labelling 8 Vertical mounting position for top label...

Страница 18: ...recommended lateral fixing points An additional fixing point is positioned at the rear side The machine can also be used with only one unwinder Horizontal position 12 Recommended mounting position whe...

Страница 19: ...2016 00 19 Installation and Deinstallation Vertical position 15 Vertical mounting position for side labelling 13 Vertical mounting position for side labelling 14 Vertical mounting position for side la...

Страница 20: ...o screw an eye ring M10 into a sui table threaded hole at one of the flanges CAUTION To avoid damaging the machine during transport Only transport the machine in its origi nal packaging Keep the origi...

Страница 21: ...g bolt 17A Screw the fixing bolt 18A onto the flange on the rear side of the machine with the screw 18B provi ded The two cylinder pins 18C must locate into the ho les in the flange Mount the fixing b...

Страница 22: ...very of the head joint brackets Tools 6 10 17 mm hexagon socket drivers Plastic hammer Remove the cover plug 20A from the flange 20B on the labellers rear side Locate the two cylinder pins 22A in the...

Страница 23: ...7B at the support stand flange Push labeller with the head joint onto a support stand tube and tighten clamp screw 28A Incline labeller to the intended angle by turning the adjustment screw 28B Turn i...

Страница 24: ...70 Nm Holding the machine in place with flange plate and adjustable head joint For this purpose a fixing tube is available with which the adjustable head joint can be used in combination with a flange...

Страница 25: ...e unwinder auf Seite 206 Installing the unwinder holder Determine the operation position of the ALS 30x Admissible operation positions for top labelling see Top labelling auf Seite 13 for side labelli...

Страница 26: ...erally to the ALS 30x basic module Mounting Push the unwinder axle into the flange 33B at the holder Leave a little space between unwinder holder and lever plate 33C at the dancer arm Rotate the dance...

Страница 27: ...B with one mounting point mounting angle 0 vertical to 90 horizontal in steps of 15 Long dispensing edge holder 37A with two moun ting points mounting angle 0 or 90 Euro dispensing edge holder 37C D m...

Страница 28: ...ew can be reached through the hole in the top cross beam 39 Close the hole using the plastic cap Mounting angle 0 Remove the AUM see chapter Removing the AUM auf Seite 218 Remove the cap from hole 38B...

Страница 29: ...ion Installing long dispensing edge holder vertically Screw the dispensing edge holder to the 2 mounting points 42A The 2 screws can be reached through the hole in the 2 cross beams Close the holes us...

Страница 30: ...4 Loosen the 4 set screws 43A at each of the 2 cross bars Turn the cross bars 43B and push it back onto the holding rods Tighten the set screws Remove the AUM see chapter Removing the AUM auf Seite 21...

Страница 31: ...e Euro dispensing edge holder The Euro dispensing edge holder is mounted in the same way as the long dispensing edge holder with one difference For horizontal mounting to a RH machine the cross bars c...

Страница 32: ...the set screws Setting length of the Euro dispensing edge holder Release clamp levers 49A and 49B Roughly push the dispensing edge 49C into the fa voured position rough adjustment Tighten the upper c...

Страница 33: ...l as burns The mains connection may only be performed by authorised specialists who are aware of the risks involved Ensure that the machine is switched off before connecting power cable Only operate t...

Страница 34: ...nt in your country Strip the insulation off the power cable according to the regulations Thread the cable end through the connector housing 51 Screw the wire ends into the clamps as illustrated 51 For...

Страница 35: ...erent diameter ranges 3 4 mm 5 6 mm Use the insert with the wider opening The inserts are split at one side Tool Open ended spanner SW 26 Cross head screwdriver size 1 Procedure Remove the cover plate...

Страница 36: ...ver box and fix it with the nut 55G from inside Connect the cable see chapter above Reassemble the cover plate Mounting the external operator panel Tool Cross head screwdriver medium size Drill 2 hole...

Страница 37: ...ALS 306 A9768 Bonding unit for ALS 309 A9994 For detailed information on how to use the bonding unit read the user manual chapter Splice unit application auf Seite 53 Mounting Screw the bonding plate...

Страница 38: ...bracket and cable 1 5 m A101972 Sensor with bracket 61 A101971 Connection cable 1 5 m Connecting the photoelectric sensor Plug the photoelectric label sensor in to the connec tor shown 63A Pin assignm...

Страница 39: ...diagram 64 Connection diagram for photoelectric label sensor The LED current at pin 2 controls the sensitivity of the sensor 24V 1 2 4 3 0 20mA 24V Label gap detection signal NPN input NPN output Lab...

Страница 40: ...ile the LEDs are flashing move as many label gaps as possible at least 2 through the sensor fork The movement direction of the label gap is irrele vant that is the same label gap may be moved back and...

Страница 41: ...Ds 68B flash 2x Finding out the current setting Move some label material through the sensor fork and watch the LEDs Compare the result with the table Mode Label LED Output Wenglor NPN Yes On Low No Of...

Страница 42: ...ontrast it can be necessary to adjust the label sensor manually Call up MACHINE SETUP Sensor Adjust Display Place backing paper in the fork of the photoelectric sensor Press the key until the LED 69A...

Страница 43: ...ensor is done by calling the function MACHINE SETUP Label sens type The setting is stored within the product profile Connecting the sensor Plug the sensor in to the connector shown 70A Pin assignment...

Страница 44: ...socket drivers 4 6 mm Turn out screw 72C and remove the dispensing edge 72E Remove the screws from the bottom ends of the holding rods Take off the dispensing edge holder 72D Push the sensor holder 7...

Страница 45: ...D The LED 73C must shine in label gaps If case of insufficient switching behaviour change the sensitivity setting After increasing the sensitivity setting the base ad justment must be repeated See www...

Страница 46: ...13 L405 C1520 L1806 R1516 R1501 R1136 R1507 R402 C1513 L1804 U2606 R1508 C1805 L1805 R1709 C1516 C1518 C1507 R1517 C1807 C1810 C1808 C1809 C1814 C1804 C1517 C1505 R2201 R1510 C1802 C1504 C1801 C1503 R...

Страница 47: ...ing light dark switching at the product sensor or the alternativ label sensor on page 46 Connection Diagram 79 Connection diagram photoelectric product sensor Pin Assignment 1 24 V 2 24 V or ground or...

Страница 48: ...and a signal at the signal interface if less than a certain residual diameter is left on the label roll Permitted sensor type PNP Article numbers RH A9416 LH A9392 Mounting Tool 8 mm hex socket key R...

Страница 49: ...on page 180 Enabling Set MACHINE SETUP OD sensor warn to Error or Warning Set MACHINE SETUP OD Sens polarity to Level low acti ve If the optional applicator interface board is installed but the standa...

Страница 50: ...sor Rotate the sensor until the light beam does not meet the reflector any more The LED at the sensor is off Slowly rotate the sensor backwards until the light beam meets the reflector The LED at the...

Страница 51: ...ts the reflector the following warning appears after the next label has been dispensed The message disappears immediately if the light beam stops falling on the reflector If the OD sensor is connected...

Страница 52: ...article number A9767 Connecting Plug both cables with the female connectors to the unwinder 88A Plug both cables with the male connectors to the machine Connections 89A B or 89C D Activating Warning...

Страница 53: ...ignals will be activated Material roll motionless what means completely unwound or material tear off Status message Active signals Machine stops ONLINE Material low Interface Signal name Pin Standard...

Страница 54: ...0500 Order no 121194 See www pepperl fuchs com Suitable measuring wheel 90A Type 9109 10 Order no 045565 Suitable mounting 90B Type 9213 Order no 045492 Novexx Solutions article number for the above m...

Страница 55: ...or de Connection diagram 94 Connection diagram rotary encoder CAUTION To avoid damage to the electronics Switch the machine off before con necting the rotary encoder Pin Common wire colours Function 1...

Страница 56: ...t all cables at the machine Dismantling the machine Machine with installed applicator Remove the applicator For details read the applicator installation manual Let the machine be held by at least 2 pe...

Страница 57: ...cator interface dispensing edge holder dispensing edge Dispose of the remaining machine parts separated by material groups in an environmentally ac ceptable manner Observe the national regulations Dis...

Страница 58: ......

Страница 59: ...Novexx Solutions GmbH Ohmstra e 3 85386 Eching Germany 49 8165 925 0 www novexx com...

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