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All startups must be performed by ClimaCool factory
trained personnel.
Prior to chiller startup, there are certain
essential checks which must be completed . Failure to carry
out these checks could result in damage to the chiller
voiding the modules warranty .
Electrical
It is imperative to turn off the main electrical power supply
and follow proper lock-out/tag-out procedures prior to
servicing any of the chiller’s electrical components .
The
following procedures can be performed only after the
electrical power is confirmed to be off:
1 .
The installation must be inspected and approved by the
respective agent and be in compliance with all local and
national electrical codes .
2 .
Check and tighten all electrical terminal connections on
each module as required .
Utilize any lock-out/tag-out
procedures required for your project location when
performing this operation . If no procedure exists, take
all precautions necessary to prevent the power from
being turned on .
A systematic tightening of all terminals
inside the electrical control panel on each module
should be carried out.
This will include the compressor
motor terminals, which would require removal of the
compressor terminal cover . Check connections at each
safety and every termination in the panel .
3 .
Verify that a separate 115 volt power supply is used to
power the
CoolLogic
Control System . Field connections
are simplified requiring only a two conductor shielded
cable daisy chain from the master control panel to the
modules . These control wires should be two-conductor
shielded having #22 AWG minimum up to 50 feet, rated
at 60°C minimum. See ARC156 Wiring Specifications on
page 17. All field wiring must be identified (tagged). Refer
to Power Distribution Drawing on page 29 .
4 .
All field connections should be checked for tightness.
5 .
Check all fuses for proper sizing as indicated on the
chiller data plate and/or the electrical diagram on the
inside door of the electrical panel .
6 .
Verify proper operation of the
mandatory
field installed
pressure differential flow sensor or switch.
7 .
On 208/230v units, confirm tranformers are properly
tapped for the measured incoming power supply .
8 .
Verify proper installation of the
mandatory factory
provided, field installed voltage/phase monitor.
Refrigeration
1 .
Refrigerant piping and components should be inspected
for damage .
2 .
Place refrigerant gauges on the discharge and suction
access ports of each refrigerant circuit to ensure a
refrigerant charge is present . Leave the gauges on for
compressor rotation check .
3 .
Confirm the settings on all pressure sensors.
Water System
1 .
Confirm that leak testing has been carried out.
2 .
Confirm that the system is clean.
3 .
Confirm that necessary water treatment systems
are in place with both the evaporator and condenser
water systems .
4 .
Confirm that both the chilled water and condenser
water circulating pumps are operational and water is
flowing through both exchangers.
5 .
Shut the entering water valve and blow out some
water to check for particles or coloration from
suspended particles. Record the pressure differential
across the chiller and condenser heat exchangers,
measured at the pete’s ports at each module .
6 .
Confirm correct water flow rates through the
condenser and evaporator . Acquire the design
parameters for the chiller bank from the ClimaCool
Selection Program data (available from the local
representative). Compare the measured differential
pressures from step 5 above with the predicted flow
rates to ensure proper correlation to the flow results.
7 .
Verify proper installation of the mandatory factory
provided, field installed temperature sensors and
wells
(sensor should be fully inserted in the well)
and
verify calibration of sensors read through the
CoolLogic
control system .
8 .
Confirm installation of
mandatory field installed
condenser and chilled water strainers with a
minimum
of 60 mesh screens.
Pre-Startup
CAUTION/ATTENTION
Use only copper conductors for field
installed wiring. Unit terminals are
not designed to accept other types of
conductors.
Utilisez uniquement des conducteurs en
cuivre pour le câblage. Bornes de l’unité
ne sont pas conçus pour accepter
d’autres types de conducteurs.
WARNING/ADVERTISSEMENT
Disconnect power supply(ies)
before servicing. Refer servicing
to qualified service personnel.
Electric shock hazard. May
result in injury or death!
Debrancher avant d’entreprendre
le dépannage de l’appareil.
Consulter un réparateur qualifie
pour le dépannage. Risque de
choc électrique. Résiltat de mai
dans dommages ou la mort!
CAUTION/ATTENTION
Unit to be serviced by qualified
personnel only. Refrigerant
system under pressure. Relieve
pressure before using torch.
Recover refrigerant and store or
dispose of properly.
Conifer la maintenance à un
technicien qualifie. Le systéme
frigorifique sous pression.
Décomprimer avant d’exposer
à la flamme. Récuperer le
frigorigene et le stocker ou le
détrulre correctement.
Содержание CLIMACOOL UCR 30
Страница 19: ...17 www climacoolcorp com Voltage Phase Monitor Wiring Diagram...
Страница 29: ...27 www climacoolcorp com Evaporator Water Pressure Drop Charts...
Страница 30: ...28 www climacoolcorp com Glycol Performance Adjustments Factor Charts...
Страница 41: ...39 www climacoolcorp com Condenser Layout for RC1 007A H24 and RC1 008A H24 1 Row 2 Fan 1140RPM...
Страница 42: ...40 www climacoolcorp com Condenser Layout for RC2 019A 026A and 31A H48 and RC2 038A H44 2 Row 4 Fan 1140RPM...
Страница 43: ...41 www climacoolcorp com Condenser Layout for RC2 018A X48 RC2 026A X40 and RC2 032A X44 2 Row 4 Fan 830 RPM...
Страница 47: ...45 www climacoolcorp com 45 www climacoolcorp com Condenser Layout for RC2 048A Q82 2 Row 8 Fan 540RPM...
Страница 78: ...76 www climacoolcorp com Wiring Diagram...
Страница 79: ...77 www climacoolcorp com Wiring Diagram...
Страница 80: ...78 www climacoolcorp com Wiring Diagram CoolLogic Control Panel...
Страница 81: ...79 www climacoolcorp com Wiring Diagram CoolLogic Control Panel...