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MHM iQ-Oval CDS, Руководство по эксплуатации

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Operating instructions iQ-Oval CDS V1-4.docx 

page 4 of 66 

7.9.

 

Main Power Switch ................................................................................................. 23

 

7.10.

 

Type Plate ............................................................................................................ 23

 

7.11.

 

Print Stations ....................................................................................................... 24

 

7.11.1.

 

Overview Print Stations ............................................................................... 24

 

7.11.2.

 

Squeegee Drive Motor ................................................................................. 25

 

7.11.3.

 

Frequency inverter ....................................................................................... 25

 

7.11.4.

 

Squeegee/Print Arm .................................................................................... 25

 

7.11.5.

 

Screen Adjustment/Micro-Registration ..................................................... 25

 

7.11.6.

 

Squeegee Stroke Length Adjustment ........................................................ 25

 

7.11.7.

 

Squeegee/Print Arm Lock ............................................................................ 25

 

7.11.8.

 

Squeegee pressure control ......................................................................... 25

 

7.11.9.

 

Optional station lifting ................................................................................. 26

 

7.11.10.

 

Dryer connector ........................................................................................ 26

 

7.11.11.

 

Control Keypad ......................................................................................... 27

 

7.11.12.

 

Squeegee Carriage ................................................................................... 31

 

7.12.

 

Additional equipment ......................................................................................... 32

 

7.12.1.

 

Flash Cure Units ........................................................................................... 32

 

7.12.1.

 

Flocking Devices ........................................................................................... 33

 

8.

 

Danger Zones ................................................................................................................ 34

 

9.

 

Control of the Machine ................................................................................................ 35

 

9.1.

 

Starting up and shutting down the iQ-Oval CDS ................................................. 35

 

9.1.1.

 

Putting the Machine into Operation .............................................................. 36

 

9.1.2.

 

Switching the Machine Off after normal operation ..................................... 37

 

9.1.3.

 

Stopping the Machine in the event of an Emergency .................................. 37

 

9.1.4.

 

Stopping the Machine in the event of Malfunction ...................................... 38

 

9.1.5.

 

Long-term Shutdown ...................................................................................... 38

 

9.1.6.

 

Permanent Shutdown of the Machine .......................................................... 38

 

9.2.

 

Configuration of the Control ................................................................................. 38

 

9.3.

 

Hybrid-Control ........................................................................................................ 38

 

9.4.

 

Operating the machine with tab

let „m

-

touch pro“

 ............................................. 39

 

9.4.1.

 

Adjust ................................................................................................................ 39

 

9.4.2.

 

Manually ........................................................................................................... 42

 

9.4.3.

 

Automatic ......................................................................................................... 44

 

9.4.4.

 

BasicSetup ........................................................................................................ 46

 

9.4.5.

 

Help ................................................................................................................... 47

 

9.5.

 

Blocked operation .................................................................................................. 48

 

9.6.

 

Operating the machine with the terminal ........................................................... 49

 

9.6.1.

 

Adjust ................................................................................................................ 51

 

9.6.2.

 

Manual .............................................................................................................. 52

 

9.6.3.

 

Automatic ......................................................................................................... 53

 

9.7.

 

2-Job-Mode.............................................................................................................. 54

 

9.7.1.

 

Brief description .............................................................................................. 54

 

9.7.2.

 

Activation .......................................................................................................... 55

 

Содержание iQ-Oval CDS

Страница 1: ...Operating instructions iQ Oval CDS V1 4 docx page 1 of 66 OPERATING INSTRUCTIONS Translation of the original instructions 2022 Machines Highest Mechatronic GmbH Erl Austria...

Страница 2: ...this document For any further questions regarding your iQ Oval CDS please contact the MHM service team Wishing you every success with your future production Machines Highest Mechatronic GmbH Important...

Страница 3: ...usage of the machine 11 3 Data 11 3 1 Serial Number and Year of Manufacture 12 3 2 Dimensions 12 3 3 Specifications 13 4 Transportation and packaging 14 4 1 General Notes with Regard to Transportatio...

Страница 4: ...cking Devices 33 8 Danger Zones 34 9 Control of the Machine 35 9 1 Starting up and shutting down the iQ Oval CDS 35 9 1 1 Putting the Machine into Operation 36 9 1 2 Switching the Machine Off after no...

Страница 5: ...Display and operating with terminal 58 9 8 Error and status signals 59 9 8 1 Signal lights and horn 59 9 8 2 Error display keypad 59 9 8 3 Error messages tablet 60 9 8 4 Error messages terminal 60 9 9...

Страница 6: ...fety instructions if they are important for detailed sequences of operation before the description of that respective sequence of operation 4 Indications to read such instructions included in the resp...

Страница 7: ...les of accident prevention and internal conditions etc Every person instructed to perform any operation on the iQ Oval CDS must 1 Be physically and mentally capable of coping with the respective tasks...

Страница 8: ...pplying substrates x x x Enable and disable printing heads x x x Enable and disable of dryer x x x Start of all printing processes and adjustment work x x x Activities at the maintenance unit x x x Lu...

Страница 9: ...uthorized approved technician All working spaces passageways escape and emergency routes and exits must be kept clear No tools or other objects must be kept or left in the area of the machine Any modi...

Страница 10: ...nical threats Crushing Crushing of parts of the body in particular arms and hands Be aware of moving parts whilst operating the machine Wear protective clothing at all times Mechanical threats Getting...

Страница 11: ...applicable in the country where the machine is located 2 Intended usage of the machine The machine is intended for the printing of substrates usually textiles such as T shirts but also paper or simila...

Страница 12: ...Operating instructions iQ Oval CDS V1 4 docx page 12 of 66 3 1 Serial Number and Year of Manufacture Serial number and year of manufacture are indicated on the machine s type plate 3 2 Dimensions...

Страница 13: ...um frame size 105 x 115 cm 105 x 144cm 105 x 154 cm 41 3 x 45 2 41 3 x 56 7 41 3 x 60 6 Length of 10 table machine 670 cm 263 8 770 cm 303 2 790 cm 311 Additional length per 2 tables 110 cm 43 3 130 c...

Страница 14: ...ternal damage immediately In the case of any damages they must be documented and reported to Machines Highest Mechatronic GmbH within 24 hours Danger of falling objects The following instructions must...

Страница 15: ...y In case of doubt this capacity has to be examined by a structural engineer In order to guarantee perfect installation and smooth operation of the iQ Oval CDS the machine must be installed at a suffi...

Страница 16: ...for the iQ Oval CDS If this voltage stability cannot be guaranteed the customer must install a constant voltage regulator to protect the iQ Oval CDS against such fluctuations 5 The compressed air mus...

Страница 17: ...minimum 8 bar 116 PSI Air quality filtered dry air supply only class 1 4 1 according ISO8573 1 2010 Max air consumption l min 30 l min x number of print heads 5 l min x number of tables Risk of electr...

Страница 18: ...tion job sheet must be clearly signed by both parties stating the date and location of the iQ Oval CDS and will be legally binding hereon after Initial start up of the iQ Oval CDS should only be carri...

Страница 19: ...y adhesive applied to the pallets beforehand Subsequently the machine moves the substrate to the first print station where the substrate is printed by means of screen printing or treated with optional...

Страница 20: ...iQ Oval CDS V1 4 docx page 20 of 66 7 3 Main control panel Control panel Keypad Control ON OFF Reset button Main switch tablet Tablet m touch pro EMERGENCY STOP push button Skip button Power supply t...

Страница 21: ...ied personnel should use this function The quick stop function of the turn table is active all the time Print and Flood strokes can also be made at active error situations Active error resetting is di...

Страница 22: ...tch up Safety bars Safety bars located at the right and the left of the load unload area Pressing any one of these bars will result in an immediate EMERGENCY STOP of the machine The location of these...

Страница 23: ...to start an index movement when machine runs in manual mode In automatic mode the index movement can be blocked 7 9 Main Power Switch The main power switch is mounted at the base frame It disconnects...

Страница 24: ...ription of the individual components X axis Y axis Optional station lifting Squeegee drive motor Squeegee carriage Squeegee stroke length adjustment Squeegee print arm Control keypad Squeegee print ar...

Страница 25: ...kwards by means of a single handwheel adjuster located at the front of each individual print station For left right adjustment there are two handwheel adjusters located at the front and rear of each i...

Страница 26: ...lowering it the position of the rear squeegee stroke length adjustment must be checked to avoid a collision between squeegee carriage and Y axis 7 11 10 Dryer connector The dryer connector is used to...

Страница 27: ...he tables This is useful for cleaning the screens and is therefore also called Clean Mode In Clean Mode the tables can be moved slowly to the required position using the key combinations ADJUST INDEX...

Страница 28: ...K key is used to lock unlock the screen pneumatically PRINT ADJUST changes the function of the station among print station dryer and OFF With DRYER ADJUST the following empty station will be activated...

Страница 29: ...station on the right Any combination of the below pictures is possible Display Description Keypad is disabled completely To activate press ON OFF Left picture Print station is disabled Right picture E...

Страница 30: ...submenu with button ADJUST The following parameters are available Color Type Adjust the used ink At Plastisol print cycle will start with flood stroke followed by a print stroke Waterbased starts wit...

Страница 31: ...squeegee Make sure that these locking knobs engage fully when loading the squeegee The maximum permitted squeegee width must be observed Squeegee height may be adjusted individually with the handwheel...

Страница 32: ...Move the squeegee carriage backward to its rear end position before installing the flash cure unit into the print station Subsequently the electrical supply and data lead should be connected When conn...

Страница 33: ...6 0024 0 6 Attenuation of drier as well as position signals in the squeegee print arm by means of ferrites 30 1 1 0005 0 also known as suppressor chokes Points 2 6 must be applied to all flocking stat...

Страница 34: ...ocated at one end of the machine Optionally the machine can be operated with two manual work areas at both ends The manual work area is used for applying the substrate to the pallet as well as unloadi...

Страница 35: ...e defects of the iQ Oval CDS must be rectified by authorized staff The start up of the machine must only be carried out by qualified and trained personnel knowing and observing all safety instructions...

Страница 36: ...tch tablet Push Main switch tablet shortly to start the tablet When the tablet was in idle state before starting takes only a few seconds When tablet was switched off starting takes up to one minute W...

Страница 37: ...topping the Machine in the event of an Emergency If the operator detects any danger to personnel or the iQ Oval CDS he can immediately shut down the machine by pressing one of the EMERGENCY STOP push...

Страница 38: ...If the iQ Oval CDS is to be shut down permanently or decommissioned e g disposed of scrapped upon disassembly all individual parts must be disposed of according to their class of substance in accorda...

Страница 39: ...apart changes the enlargement Machine can be controlled by the following menu images Adjust Manually Automatic Basic Setup Help 9 4 1 Adjust Use Adjust to configure the machine for the print job The...

Страница 40: ...ion Moves all squeegees to the inner position If a print station is selected the following control panels is displayed On activates a station appending parameters are displayed Off deactivates a stati...

Страница 41: ...drying mode switches from internal to external automatically Intern Drying time is controlled by the machine Enter time in the field above Extern Drying time is controlled by the dryer Machine waits...

Страница 42: ...he first complete printing cycle with all enabled print stations flash cure units the startup mode will be turned off automatically Is used to switch off the print stations one by one when print job i...

Страница 43: ...number input after touching the field Displays the number of items which have been produced since the last RESET Displays the amount of skipped tables since the last reset Displays status of the actua...

Страница 44: ...th all enabled print stations flash cure units the startup mode will be turned off automatically Is used to switch off the print stations one by one when print job is finished Starts a sample print Th...

Страница 45: ...ore time to do their work Shift the round button to the left or right to change the desired time The actual adjusted delay time is displayed on the right Determines the desired quantity of the product...

Страница 46: ...nt clockwise or counterclockwise Single or double index can be chosen At double index the tables move the double way The optional function Multiprint can be activated here See additional manual Option...

Страница 47: ...Q Oval CDS V1 4 docx page 47 of 66 Button Functional description Service menu Closes the controlling software and display start screen of the tablet 9 4 5 Help Help supports you at troubleshooting and...

Страница 48: ...l or pressed buttons on the tablet To operate the machine again the blocking reason must be eliminated The following reasons block machine operation Label Symbol or button Description trouble shooting...

Страница 49: ...ons are available The specific action of each function key will be displayed depending on actual function mode When a function is not possible the respective symbol will be displayed crossed out For f...

Страница 50: ...he actual adjusted amount is displayed at Produce The sample will automatically perform the required inlet and outlet mode the manual adjustment is not necessary Pressing CLEAN initiates a half index...

Страница 51: ...e outer position F6 Moves all squeegees to the inner position Display 2 F2 Defines the direction of movement F3 Selects the used pallet size Table drive parameters will be adapted automatically for hi...

Страница 52: ...ng cycle will be processed An optional foot switch provides the same function as the START button only the first start command must always be given at the control panel The following values will be di...

Страница 53: ...pause before next index move The following values will be displayed Display Function Production Displays the number of items which have been produced since the last RESET Press START button in Adjust...

Страница 54: ...end of the machine main terminal a second control panel called optional terminal must be installed at the rear end of the machine To start a working cycle the start signal must be given at both contro...

Страница 55: ...ivated in BasicSetup of the main terminal When 2 Job Mode is activated the button is shaded in red when deactivated in grey An activated 2 Job Mode will be displayed in the operating modes Adjust Manu...

Страница 56: ...e If a station is inactive caused by skip inlet or outlet mode the station symbol is shaded in green 9 7 4 Display optional terminal The start button is only active when start was pressed at the main...

Страница 57: ...ton at the optional terminal In operating mode Manually it s also possible to start the print cycle by the two foot switches however the first start command must come from the terminal In Automatic th...

Страница 58: ...re existing Display at optional terminal when 2 Job Mode is inactive 2 Job Mode setting in Setup of the main terminal Indication of an active 2 Job Mode at main terminal and optional terminal Display...

Страница 59: ...e red light flashes until error is cleared After clearing the error the machine returns into regular standstill or Tables not at reference position Start at 2 Job Mode When the start signal is given a...

Страница 60: ...nal Error messages will be displayed in red with error number and error text After the error reason is eliminated the message must be cleared An emergency shutdown must be confirmed first with the err...

Страница 61: ...er Error station End position not reached sensor signal is missing Error number can be seen at the station display 1003 on Tablet Error Check Station on Terminal warning icon station number Error stat...

Страница 62: ...ro Main power switch is switched off and battery is empty Switch on main power switch Control ON OFF is switched off and battery is empty Switch on Control ON OFF Tablet isn t connected and battery is...

Страница 63: ...trap must be checked for condensed water The level must not exceed the red mark otherwise the automatic relief aperture may become clogged or defective Weekly cleaning Weekly Wash off all anodized pa...

Страница 64: ...inear profiles must be wiped clean thoroughly and lubricated with an oil soaked cloth Task Frequency Comment Action Clean automatic relief aperture Monthly The entire water separator trap is attached...

Страница 65: ...ed main drive belt during lubricating of the rail Change if essential damage is detected Clogged valve silencers cause lowered speed of pneumatic functions In that case the silencers must be changed D...

Страница 66: ...Q Oval CDS Failure to comply with the Operating Instructions Unauthorized modifications to the iQ Oval CDS e g disassembly of original MHM components and or use of any non original MHM components Unau...

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