Repair Manual
MAN-00
190
THAR
CRDe
BS-IV
MAY
2012
/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra
& Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
How to use this manual
There is table of contents for the whole manual on the second
page of this manual, where the
required section can be easily found. Also, there is
content
on the first page of each section, where
the main objects in that section are listed. Each section is further divided in to sub-sections –
•
Description
section gives an overview of the functioning of the system.
•
Specification
section provides information on the dimensions and type of system.
•
Construction, Operation and Identification
section gives details of construction of System, its
operation and serial number identification.
•
Care of the system
details the maintenance and adjustments, if any, to be carried out on the
system to keep it functioning at its best performance level.
•
Trouble shooting
section details a generic trouble shooting for major problems.
•
In-car repair
outlines the procedure to carryout minor repairs/adjustments without removing the
aggregate from the vehicle.
•
Dismantling/overhauling
section covers the detailed process and procedures to be followed,
while repairing the system. This is generally carried out after removing the aggregate/system from
the vehicle.
•
Assembly section
covers the detailed process and procedures to be followed, while repairing the
system.
•
Tightening torques
is the specified torque values for all crucial fasteners in the Component/
vehicle system.
•
Repair & maintenance data
provides information on the dimensions of a new part as well as how
much wear can be tolerated on a specific part, respectively.
•
Mahindra Special Tools
(MST) lists out the special tools should be used for the service and repair
work described in that section.
•
Appendices
are provided in the last section of this manual. It includes of Abbreviations, measuring
units, Lubrication chart, Greasing points, Do’s & Don’ts, Vehicle preservation notes and List of
MST’s applicable to this model.
The proper performance of service is essential for both the safety of the technician and the efficient
functioning of the system. The service methods in this repair manual are described in such a manner
that the service may be performed safely and accurately. Service varies with the procedures used, the
skills of the technician and the tools & Parts available. Accordingly, anyone using service procedures,
tools or parts which are not specifically recommended by MAHINDRA & MAHINDRA must first
completely satisfies himself that neither his safety nor the vehicle’s safety will be jeopardized by the
service method selected.
In spite of our best efforts to make the manual error-free, a few errors could have inadvertently
crept in. If you identify errors, functional or typographical, please inform your
TEKline
or
or
Suggestions to improve the manual
and make it more user-friendly are also welcome.
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