Repair Manual MAN-
00
190
THAR
CRDe
BS-IV
MAY
2012
/Rev
1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by
the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
•
Put 6 mm gauge between Magnet and
sensor while fitting to ensure gap (6 mm)
between them.
•
Fit the Allen screw with help of screw driver;
apply
2.5
±
0.5 Nm
torque.
•
Fit the grommet on pivot.
Assembly Inspection -
Make sure that the following check points to be carried out after completion of Transmission
assembly and before fitting it on vehicle –
•
Check for presence of railed caps.
•
Check for presence of breather.
•
Check for static shifting.
•
Check for biasing.
•
Check for presence of countershaft spacer.
•
Check for presence of one number M10 flange bolt with hole.
•
Check for reverse lamp switch lead damage.
•
Check for drain plug torque (check if it is loose by hand)
•
Check for presence of filler plug.
Recommendation –
Mahindra & Mahindra recommends that after the fitment of Transmission assembly on vehicle,
check all the parameters ensure all the fitments are completed and do vehicle drives test to check
Transmission behaviour as well as vehicle performance.
Vehicle to be run in neutral condition for 5 to 10 min for proper churning or lubrication of oil.
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