Repair Manual MAN-00
190
THAR
CRDe
BS-IV
MAY
2012
/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
CLUTCH FLUID LEVEL & LEAK – REPLACE
Clutch Fluid –
DOT3 standard /SAE J103/IS 8654
•
Use recommended fluids & don’t mix different brand fluids.
•
Clutch fluid to be replaced at every 40000kms.
•
If the activity is done on a 2 post lift, ensure that the LSPV spring is
disconnected before lifting the vehicle & re-connect the LSPV spring &
ensure that the setting height is correct after job complete.
CLUTCH FLUID – REPLACE.
Refer above illustration –
Remove the dust cap of the bleeder screw.
If the bleeding operation is done without connecting a tube and in the open air then the
chance of air remaining trapped is high.
Connect bleeding tube, to bleeding screw on slave cylinder.
Ensure that the other end of the tube is fully immersed in the bottle having clean clutch
fluid.
Fill the Reservoir clutch master cylinder up to the top level with recommended clutch fluid.
Operate clutch pedal 3 or 4 times slowly to the full stroke.
Holding the clutch in depressed condition rotate the bleed screw by 90 degree and allow all
the air escape in to the container bottle.
Repeat the exercise till no air bubbles appears in the bottle.
During this operation ensure fluid level in reservoir.
Close the bleed screw properly.
Remove bleeding tube and place the dust cap on bleed screw.
Check the fluid level in container and be top up to the ‘MAX’ level.
[1]
Clutch System - Schematic
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