6-2
F-459-R1
TRUCK LUBRICATION AND CHAIN MAINTENANCE
Lubricating the Truck
1.
Before lubricating the truck, lower the forks, set the
key switch to the OFF position.
2.
Certain grease fittings may include protective plastic
caps. Remove them before applying grease.
Remember to replace the caps when finished.
3.
In the following procedures, the location of grease
fittings or surfaces to be greased are by either a
grease-gun or brush respectively. See Figure 6-1.
4.
Make sure all grease fittings are wiped clean before
lubricating. If any of the fittings are corroded or
blocked, replace them. Before brush applying grease
to bearing pad surfaces, wipe out the channel to
remove any foreign matter that may have
accumulated since your last lubrication.
5.
After a truck cleaning, lubricate all unprotected
grease fittings and metal-to-metal surfaces, located
outside the truck.
6.
Interval frequency can be recorded from the running
hours read on the hour meter in the driver’s
compartment.
7.
See “Lubrication Specifications” on page 1-14. for
recommended lubricants.
WARNING
Main Rotation Bearings
1. Turn the truck off and remove the key and place in a
secure area.
2.
Perform a Lock Out/Tag Out procedure.
3.
Grease the upper and lower front rotation bearing
fittings until fresh grease is squeezed from the lower
bearing. See Figure 6-2.
4.
Wipe off excess grease.
Figure 6-2 Main Rotation Bearings
Steering Gear
1.
Start the truck and turn the steering wheel
counterclockwise, (to the left) until the wheel stops.
2. Turn the truck off and remove the key and place in a
secure area.
3.
Perform a Lock Out/Tag Out procedure.
4.
Locate steering pinion by looking up under the right
rear of the frame near the rear drive wheel.
5.
Apply grease to the steering gear. Coat exposed
gear face and as much of the pinion as possible. See
Figure 6-3.
6.
Repeat steps 1-5 so that you have adequate
coverage of gear and pinion.
Do not service the truck and/or mast area while
the key switch is ON. If a joystick, steering wheel
or accelerator pedal is accidentally moved,
serious injury could occur.
Grease Points
Grease Points
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