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1-8

F-459-R1

INTRO, SAFETY, INSPECTION AND DASH OPERATIONS

These checks must be done after 50-100 hours of use.

The

To be performed after 250 hrs of truck operation in

addition to the required pre-shift daily inspection.

Date:

Inspector:

Truck No.

Model No.

Location

Serial No.

Shift

Hr Meter

Hydraulic Oil

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Содержание Drexel SLT30 AC

Страница 1: ...F 459 R1 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model SLT30 35 AC Maintenance Manual https www forkliftpdfmanuals com...

Страница 2: ...https www forkliftpdfmanuals com...

Страница 3: ...4 Towing the Truck 1 5 General Safety Tips 1 5 Towing Vehicle Requirements 1 5 Towing a Truck in the Reverse Direction 1 5 Lifting and Blocking the Truck 1 5 Cleaning the truck 1 6 Maintenance Introdu...

Страница 4: ...Brake Linkage 2 10 Replacing the linear pot 2 10 Master Cylinder 2 10 Replacing Master Cylinder 2 10 Bench Bleed the Master Cylinder 2 11 Check Master Cylinder Fluid Level 2 11 Bleeding Brakes 2 12 Se...

Страница 5: ...em Steering Column Dash Assembly 4 1 Removing the Display Panel 4 1 Key Switch 4 1 Steering Wheel Removal 4 2 Steering Column Console Removal 4 2 Steering Torque Feedback Device 4 3 Batteries Care and...

Страница 6: ...e Guidance Calibration 5 9 6 Truck Lubrication and Chain Maintenance Lubricating the Truck 6 2 Main Rotation Bearings 6 2 Fork Positioner Lubrication Non Side Shifting Option 6 4 Chain Lubrication 6 5...

Страница 7: ...includes operation repair maintenance hydraulic system electrical system and wire guidance Contact your regional Landoll service representative for more information Tools Needed The tools needed will...

Страница 8: ...steering warning devices brakes and any attachments if any are used 6 To avoid fire hazards have fire protection equipment present Do not use an open flame to check fluid levels or for leakage of elec...

Страница 9: ...n power fuse and install a commercially available Lock Out Tag Out device on the battery connectors Also install a lockout warning reminder on the steering wheel warning that the truck is not availabl...

Страница 10: ...e or have an open flame near the battery Gas formed during charging is explosive and can cause injury Consult the charger manufacturer s manual covering your charger for operation and maintenance The...

Страница 11: ...evice to these slots 3 Keep towing speed below 2 mph Remember that the person on the towed lift has to turn his head to observe operations Figure 1 2 Forklift Tow Slots 4 To easily disarm the braking...

Страница 12: ...compressed air For localized cleaning use a non flammable solvent parts washer and compressed air after the part or area is cleaned Maintenance Introduction Preventative maintenance is an important p...

Страница 13: ...INTRO SAFETY INSPECTION AND DASH OPERATIONS 1 7 Operator s Daily Checklist Date Inspector Truck No Model No Location Serial No Shift Hr Meter Hydraulic Oil https www forkliftpdfmanuals com...

Страница 14: ...ecks must be done after 50 100 hours of use The To be performed after 250 hrs of truck operation in addition to the required pre shift daily inspection Date Inspector Truck No Model No Location Serial...

Страница 15: ...tions Dash Display Check BDI hourmeter Parking Brake Check for function Service Brake Check for leaks shoe wear Hydraulic Fluid Level Check and fill Exterior of Hydraulic Tank Tank Breather Clean Lift...

Страница 16: ...icable Forks Top Clip Retaining Pin Function condition Load Rollers No greater than 1 16 movement Steering Operation Functions smoothly Brake Fluid Check Level Hydraulic Oil Filter Change element Batt...

Страница 17: ...hains Check Date Inspector Truck No Model No Location Serial No Shift Hr Meter Battery Fluid Hydraulic Oil Technicians 2000 Hour Checklist Action Needed Status Landoll Drexel IC SAFETY OPERATIONAL CHE...

Страница 18: ...Apply to splines Carriage Slide Pads Gredag 741 or AeroShell 33MS Brush on slide pads Failure to refill with oil that meets ISO 4406 cleanliness code 15 31 11 may void the warranty Typical NEW oil DO...

Страница 19: ...100 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 27...

Страница 20: ...acturer Thick nuts must be used on grade 8 capscrews Use value in if using prevailing torque nuts Dash Size 37 Deg JIC O ring ORS O ring boss 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43...

Страница 21: ...loor plate 6 Assemble in reverse procedure Figure 2 1 Floor Plate Assembly Tire Inspection WARNING IMPORTANT It is recommended to replace worn front tires in pairs Careful driving habits add additiona...

Страница 22: ...teel band cutting the rubber just above the base band 2 Check that the tires remain centered on the wheels to prevent splitting of the base band and tread separation 3 Correct such defects as soon as...

Страница 23: ...from the hub 10 Carefully inspect the bearings for cracks heat discoloration worn rollers etc Check the bearing race for wear and or damage 11 If bearings need to be replaced use a punch or wood block...

Страница 24: ...ever servicing a brake component it is recommended to service both sides of the truck to ensure that both sides have equal braking and to prevent premature wear and uneven braking action If you are un...

Страница 25: ...than 1 2 12 7 mm is available adjust or check the shoes for wear and replace as needed Brake Adjustment 1 Remove the ignition key and place in a secure area 2 Perform a Lock Out Tag Out procedure 3 Ja...

Страница 26: ...ly returned retracted before the wheel can be removed This involves loosening the star adjusters which is done through the access holes in the wheel hub Brake fluid will damage paint Have a container...

Страница 27: ...late 13 Reinstall wheel assembly by following steps 19 23 on Load Wheel Bearing Maintenance on page 2 3 14 Pump the brakes several times to seat the new brake shoes 15 Using the brake pedal make a few...

Страница 28: ...it towards the loosened nut 6 Repeatedly hit the drum evenly in a circular motion until it pops free then remove the nut 7 Remove the drum and tire assembly NOTE Brake drum wheel assemblies are heavy...

Страница 29: ...e park brake onto the mounting plate using the three socket head cap screws 5 Using a feeler gauge leave a gap of 034 86mm between the mounting plate and brake case Loosen the three hex bolts and adju...

Страница 30: ...pedal begins its downward stroke Service Brake Linkage NOTE The linkage between the brake pedal and the master cylinder is not adjustable Some other areas that can affect the braking system include L...

Страница 31: ...bled See Bench Bleed the Master Cylinder See Figure 2 9 14 Install the new master cylinder in reverse order NOTE Since high pressure is not involved in the bench bleed procedure your finger can be use...

Страница 32: ...the key from the key switch and put in a secure place 2 Apply the parking brake perform a Lock Out Tag Out procedure and disconnect the battery 3 Block the wheels so that the truck can t move 4 Start...

Страница 33: ...e raised and supported spin the drive wheel and check for noise rolling resistance and free play 2 Rock the wheel in and out on the gearbox If there is any noticeable movement the gearbox must be chec...

Страница 34: ...earbox Replacement To repair and or replace the traction motor 1 Set the key switch to OFF Remove the key from the key switch and place in a secure area 2 Disconnect the battery 3 Perform a LockOut Ta...

Страница 35: ...tion of Steering and Throttle Pot starting on page 5 9 to re calibrate the accelerator module Replacing Accelerator Module 1 Set the key switch to OFF remove the key from the key switch and put it in...

Страница 36: ...2 16 F 459 R1 TIRES BRAKES AND DRIVETRAIN Table provided for general use NOTES https www forkliftpdfmanuals com...

Страница 37: ...tings Hydraulic Fluid Check fluid level and look for air bubbles Check the filter See Change the Hydraulic Oil Filter on page 3 2 Other Hydraulic System Components Visually check other components to s...

Страница 38: ...ns 40 liters under the drain plug then remove the plug 10 Change the hydraulic filter See Change the Hydraulic Oil Filter 11 Clean the magnetic trap on the drain plug of any contaminants When the tank...

Страница 39: ...ing while the truck is running To check or set the pressure you must pull the tilt lever to dead head bottomed out allowing the cylinder to build pressure then set the relief valve 5 Loosen the relief...

Страница 40: ...ove four M8 1 25 X 20 motor fasteners to allow the pump and motor assembly to be moved out of the frame 10 Using an overhead hoist remove the pump and motor assembly from the truck and place it the re...

Страница 41: ...he top cross members of the mast so the mast sections cannot move Mast Removal Precautions 1 Move the truck to a level designated area 2 Remove the key and place it in a secure place 3 Perform the Loc...

Страница 42: ...truck on a level flat surface Clear area around the truck 2 Check hydraulic fluid level 3 Turn the key switch to the ON RUN position 4 Make sure your right foot is on the floor of the operator s compa...

Страница 43: ...HYDRAULIC OIL MOTORS PUMPS AND CYLINDERS 3 7 Figure 3 6 Drive and Steering Motor https www forkliftpdfmanuals com...

Страница 44: ...3 8 F 459 R1 HYDRAULIC OIL MOTORS PUMPS AND CYLINDERS Table for your general use with this manual NOTES https www forkliftpdfmanuals com...

Страница 45: ...rder Figure 4 1 Dash Console Assembly Key Switch 1 Set the key switch to OFF and remove the key from the key switch 2 Perform a Lock Out Tag Out procedure and disconnect the battery 3 Make sure all th...

Страница 46: ...port 1 Remove the lower dash cover 2 Pry up the bellows rubber boot free from the bellows retainer plate This exposes the mounting plate for the steering column and the TFD Torque Feedback Device Four...

Страница 47: ...For increased battery life reference Battery Care on page 1 4 and check the specific gravity readings daily Since the water must be mixed with the electrolyte for an accurate reading do not check the...

Страница 48: ...and that the controls are in the off position Make sure the battery terminals and cables are cleaned of corrosion regularly Clean battery terminals are important not only to the operation of the lift...

Страница 49: ...direction control lever to FORWARD 3 Slowly move the truck forward then stop by using the service brake 4 Turn the key switch OFF then back on again 5 Press on the accelerator pedal 6 The truck must...

Страница 50: ...ng the preceding steps 5 Connect the battery and test the horn Seat Switch Assembly The driver s seat micro switch and cable assembly are mounted to the bottom of the seat cushion Check Driver s Seat...

Страница 51: ...are to avoid breaking the LED assembly 5 Disconnect the wire connector and remove the bracket that is attached to the overhead guard 6 If shielding or guard covers are involved make certain that the g...

Страница 52: ...T30 35 AC System and Controller fuses See Figure 4 9 The fuse box is located in the back compartment on the right side Exact size and amperage rating must but be retained when replacing Figure 4 9 Fus...

Страница 53: ...wn the main dash display for reference Figure 5 1 Headlights and Menu Buttons 1 Headlight Key Press this button to turn the headlights on if equipped Once the headlights are on press and hold the butt...

Страница 54: ...u have correctly entered the truck password you will enter the dash display menu This is where you can access and program the truck s many feedback devices and parameters Below is shown the main dash...

Страница 55: ...elow is a list of possible icons and their functions When this icon appears next to the button pressing the button will allow you to exit the menu and return to the dash display main screen When this...

Страница 56: ...urrent 0 100 Seat Switch On Off 0 1 Battery Rollout Switch On Off 0 1 JS Forward Switch On Off 0 1 JS Reverse Switch On Off 0 1 JS Horn Switch On Off 0 1 JS WGU Switch On Off 0 1 JS Aux Switch On Off...

Страница 57: ...1000 200 Sets the resolution of the steering wheel at high speeds Lift Lockout 0 30 25 Sets the BDI for the truck to go into lift lockout mode Seat Timer 1 Sec 0 30 30 Sets the time delay that is allo...

Страница 58: ...ts the maximum acceleration percentage for mode 1 M1 Neutral Braking 0 100 20 Sets the maximum regenerative braking percentage for mode 1 M1 Max Speed 0 100 100 Sets the maximum truck speed percentage...

Страница 59: ...Max Lift Speed 0 100 100 Sets the maximum lift speed percentage for mode 2 M2 Max Tilt Speed 0 100 65 Sets the maximum tilt speed percentage for mode 2 M2 Side Shift Speed 0 100 80 Sets the maximum si...

Страница 60: ...ge Add 5 to this value to get the Brake Pot High value 7 Press the button with the icon shown below next to it to exit the No Run Diagnostic submenu and return the main menu 8 In the main menu use the...

Страница 61: ...le buttons on either side of the display screen until the screen says WIRE CAL 4 Drive the truck completely across the wire at the 45 angle 5 Approximately 5 seconds after the rear antenna has cleared...

Страница 62: ...raction Motor Temp Warning Traction motor temperature is above the high warning setpoint Bring the traction motor temperature below the high warning setpoint If the temperature continues to rise an er...

Страница 63: ...e is not properly installed The battery gate switch is not connected to the truck harness Insure battery gate is installed properly Check the battery gate switch plug to see if it is connected to the...

Страница 64: ...rature is at or above the programmed high temperature setpoint Bring the traction motor temperature below the high temperature setpoint and cycle the key switch 104 Hi Traction Drive Temp Traction con...

Страница 65: ...nt Excessive load on vehicle Improper mounting of pump controller Bring pump controller temperature below the high temperature setpoint Reduce load on vehicle Check to see if pump controller is proper...

Страница 66: ...144 Steer Hi Drive Temp Steer controller temperature is at or above a programmed high temp setpoint Excessive load on vehicle Improper mounting of steer controller Bring steer controller temperature b...

Страница 67: ...150 Steer Pot Sensor Fault Prox switch is not connected to the truck harness Faulty prox switch Check to see if prox switch is connected to the truck harness Replace prox switch 166 WGU Comm Fault WG...

Страница 68: ...5 16 F 459 R1 DREXEL SLT30 35 AC CALIBRATION PROGRAMMING Table provided for general use NOTES https www forkliftpdfmanuals com...

Страница 69: ...DREXEL SLT30 35 AC CALIBRATION PROGRAMMING 5 17 https www forkliftpdfmanuals com...

Страница 70: ...5 18 F 459 R1 DREXEL SLT30 35 AC CALIBRATION PROGRAMMING https www forkliftpdfmanuals com...

Страница 71: ...F 459 R1 6 1 Chapter 6 Truck Lubrication and Chain Maintenance Figure 6 1 Grease Locations https www forkliftpdfmanuals com...

Страница 72: ...river s compartment 7 See Lubrication Specifications on page 1 14 for recommended lubricants WARNING Main Rotation Bearings 1 Turn the truck off and remove the key and place in a secure area 2 Perform...

Страница 73: ...ease the pivot cylinder clevis until fresh grease is squeezed from the clevis Wipe off excess grease See Figure 6 4 5 Grease the shift chain rollers There is one roller on each shift cylinder You can...

Страница 74: ...ft and right 2 times and wipe up excess grease 10 Note For optimum performance lubricate shift bearing pads daily for the first 50 100 hours of truck operation Figure 6 8 Shift Bearing Pads Fork Posit...

Страница 75: ...replaced in pairs Chain stretch can be measured with a chain wear scale See Figure 6 10 The scale indicates whether the distance between two chain links is within tolerance The shaded area in the ill...

Страница 76: ...der clevis 8 Place the tilt gauge against the rear outer mast rail on the right side of the truck about 6 152 mm above the mast cross member See Figure 6 11 CAUTION 9 Relieve the hydraulic pressure on...

Страница 77: ...rhead crane rated at 6 000 or higher to the mast and lift slightly 6 Disconnect the two tilt cylinders See Removing the Tilt Cylinders on page 6 7 Steel toed shoes and eye protection are required when...

Страница 78: ...ength is adjusted by turning on the cylinder shaft with an open end wrench Figure 6 14 Pivot Adjustment and Lock Bolt 3 Pivot the mast 90 to the right 4 With the mast at 90 from the truck frame move t...

Страница 79: ...the way to the right The full travel length right to left should be set at 20 See Figure 6 17 This rear side shift cylinder is adjusted to achieve this travel by adjusting the length of the chain See...

Страница 80: ...6 10 F 459 R1 TRUCK LUBRICATION AND CHAIN MAINTENANCE Table for your general use with this manual NOTES https www forkliftpdfmanuals com...

Страница 81: ...Document Control Revision Log Date Revision Improvement s Description and Comments 05 26 15 F 459 R1 Initial Release 10 31 16 F 459 R1 Hydraulic fluid changes Joshua https www forkliftpdfmanuals com...

Страница 82: ...Model SLT30 AC Maintenance Manual Re Order Part Number F 459 R1 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 459 R1 Copyright 2016 Landoll...

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