4
. LUBRICATION SYSTEM
4-2
XCITING 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The oil pump service may be done with the engine installed in the frame.
•
When removing and installing the oil pump use care not to allow dust or dirt to enter the engine.
•
If any portion of the oil pump is worn beyond the specified service limits, replace the oil pump as
an assembly.
•
After the engine has been installed check that there are no oil leaks and that oil pressure is
correct.
•
For oil pressure indicator inspection, refer to section 20 of this manual.
SPECIFICATIONS
Unit: mm (in)
ITEM
STANDARD
SERVICE LIMIT
At draining
2.0 liter (2.1 US qt, 1.8 lmp qt)
⎯
At disassembly
2.5 liter (2.7 US qt, 2.2 lmp qt)
⎯
Engine oil
capacity
At oil filter change
2.1 liter (2.2 US qt, 1.9 lmp qt)
⎯
Recommended engine oil
KYMCO 4-stroke oil or
equivalent motor oil
API service classification SJ
Viscosity: SAE 5W-50
⎯
Tip clearance
0.15 (0.006) max
0.2 (0.008)
Body clearance 0.15 – 0.2 (0.006 – 0.008)
0.25 (0.01)
Oil pump rotor
Side clearance
0.04 – 0.09 (0.0016 – 0.0036)
0.12 (0.0048)
TORQUE VALUES
Oil pump screw
3 N•m (0.3kgf•m, 2 lbf•ft)
Oil cooler bolt
35 N•m (3.5 kgf•m, 25 lbf•ft)
Oil pressure switch
22 N•m (2.2 kgf•m, 16 lbf•ft) Apply sealant to threads.
Oil strainer screen cap
15 N•m (1.5 kgf•m, 11 lbf•ft)
Apply oil to the threads and seating surface.
Oil filter cartridge
10 N•m (1 kgf•m, 7 lbf•ft)
Apply oil to the threads and seating surface.
TOOLS
Oil filter wrench
E052
Содержание XCITING 500
Страница 15: ...1 GENERAL INFORMATION 1 12 XCITING 500 CABLE HARNESS ROUTING...
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Страница 23: ...1 GENERAL INFORMATION 1 20 XCITING 500...
Страница 24: ...1 GENERAL INFORMATION 1 21 XCITING 500...
Страница 37: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 XCITING 500 SCHEMATIC DRAWING...
Страница 79: ...4 LUBRICATION SYSTEM 4 1 XCITING 500 LUBRICATION SYSTEM DIAGRAM...
Страница 91: ...5 FUELSYSTEM FUELPUMP FUEL TANK CARBURETOR 5 1 XCITING 500 SCHEMATIC DRAWING...
Страница 111: ...6 COOLING SYSTEM 6 1 XCITING 500 SCHEMATIC DRAWING...
Страница 138: ...7 ENGINE REMOVAL INSTALLATION 7 9 XCITING 500 Remove the collar Collar...
Страница 143: ...8 CYLINDER HEAD VALVES 8 1 XCITING 500 SCHEMATIC DRAWING...
Страница 167: ...9 CYLINDER PISTON 9 1 XCITING 500 SCHEMATIC DRAWING...
Страница 177: ...10 DRIVE AND DRIVEN PULLEY 10 1 XCITING 500 SCHEMATIC DRAWING...
Страница 198: ...11 FINAL REDUCTION 11 1 XCITING 500 SCHEMATIC DRAWING...
Страница 209: ...12 A C GENERATOR STARTER CLUTCH 12 1 XCITING 500 SCHEMATIC DRAWING...
Страница 217: ...13 CRANKCASE CRANKSHAFT 13 1 XCITING 500 SCHEMATIC DRAWING...
Страница 231: ...14 STEERING HANDLEBAR FRONT WHEEL FRONT SHOCK ABSORBER 14 1 XCITING 500 SCHEMATIC DRAWING...
Страница 258: ...15 REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 XCITING 500 SCHEMATIC DRAWING...
Страница 271: ...16 BRAKE SYSTEM 16 1 XCITING 500 SCHEMATIC DRAWING...
Страница 304: ...17 BATTERY CHARGING SYSTEM 17 1 XCITING 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT...
Страница 315: ...18 IGNITION SYSTEM 18 1 XCITING 500 IGNITION SYSTEM LAYOUT IGNITION CIRCUIT...
Страница 322: ...19 ELECTRIC STARTER 19 1 XCITING 500 STARTING SYSTEM LAYOUT STARTING CIRCUIT...
Страница 349: ...21 WIRING DIAGRAMS 21 0 XCITING 500 21 21...